The carbon footprint from the iron, steel and other metal sectors has become a problem both environmentally and economically. The purpose of this report is to propose a concept of an electrified reheat furnace for the steel industry in the making of sheet metal. The aim is to reduce the environmental impact from the steel industry. The approach in this report has been to analyse relevant facts to propose a fully electrified concept. The concept is divided into two sections. The first section of the concept consists of a preheating furnace with the purpose to heat the slabs to 850 °C before it enters the second section. The preheating furnace contains 1447 – 2412 MoSi2 heating elements due to considering different efficiencies. The second section consists of 13 induction heating modules heating the slabs to a homogenous temperature of 1250 °C. By applying electrical heating in a walking beam furnace approximately 100 000 tonne carbon dioxide can be reduced annually. In conclusion, the proposed concept could be a feasible solution in order to avoid carbon emission and obtain the same production rate as the existing reheating furnaces. However, it is suggested that further investigations and analysis are performed regarding this concept to verify the total efficiency of the reheating furnace and to theoretically determine the required power input / Koldioxidutsläppen från järn, stål och andra metallindustrier har blivit ett problem både urmiljö och ekonomisk synpunkt. Syftet med denna rapport är att föreslå ett koncept av en heltelektrifierad uppvärmningsugn för stålindustrin i processen för att skapa plåt. Målet meddenna studie är att reducera stålindustrins påverkan på växthuseffekten. Metoden i denna rapport har varit att analysera relevant fakta för att sedan kunna föreslå ettkoncept av en helt elektrifierad ugn. Det föreslagna konceptet är uppdelad i två delar. Denförsta delen består av en förvärmningsugn med målet att värma stålet till 850 °C innan ståletgår in i den andra delen. Förvärmningsugnen består av 1447 – 2412 stycken MoSi2värmeelement med hänsyn till ugnens verkningsgrad. Den andra delen består utav 13 styckeninduktionsvärmemoduler som värmen stålet till en homogentemperatur på 1250 °C. Genomatt använda elektricitet för att värma ugnen minskar koldioxidutsläppen med 66 kg per tontillverkas stål. Sammanfattningsvis, det föreslagna konceptet kan vara en möjlig lösning för att minskakoldioxidutsläpp och samtidigt bibehålla samma produktionshastighet som existerandeuppvärmningsugnar. Däremot är det förslaget att vidare studier och analyser görs påkonceptet för att verifiera den totala verkningsgraden av ugnen och för att bestämma denexakta energiförbrukningen.

Magnetic resonance imaging (MRI) has become one of the premier non-invasive diagnostic tools, with around 60 million MRI scans applied each year. However, there is a risk of thermal injury due to radiofrequency (RF) induction heating of the tissue and implanted metallic device for the patients with the implanted metallic devices. Especially, MRI of the patients with implanted elongated devices such as pacemakers and deep brain stimulation systems is considered contraindicated. Many efforts, such as determining preferred MRI parameters, modifying magnetic field distribution, designing new structure and exploring new materials, have been made to reduce the induction heating. Improving the MRI-compatibility of implanted metallic devices by modifying the properties of the existing materials would be valuable. To evaluate the temperature rise due to RF induction heating on a metallic implant during MRI procedure, an electromagnetic model and thermal model are studied. The models consider the shape of RF magnetic pulses, interaction of RF pulses with metal plate, thermal conduction inside the metal and the convection at the interface between the metal and the surroundings. Transient temperature variation and effects of heat transfer coefficient, reflectivity and MRI settings on the temperature change are studied. Laser diffusion is applied to some titanium sheets for a preliminary study. An electromagnetic and thermal model is developed to choose the proper diffusant. Pt is the diffusant in this study. An electromagnetic model is also developed based on the principles of inverse problems to calculate the electromagnetic properties of the metals from the measured magnetic transmittance. iv This model is used to determine the reflectivity, dielectric constant and conductivity of treated and as-received Ti sheets. The treated Ti sheets show higher conductivity than the as-received Ti sheets, resulting higher reflectivity. A beam shaping lens system which is designed based on vector diffraction theory is used in laser diffusion. Designing beam shaping lens based on the vector diffraction theory offers improved irradiance profile and new applications such as polarized beam shaping because the polarization nature of laser beams is considered. Laser Pt diffusion are applied on the titanium and tantalum substrates using different laser beam polarizations. The concentration of Pt and oxygen in those substrates are measured using Energy Dispersive X-Ray Spectroscopy (EDS). The magnetic transmittance and conductivity of those substrates are measured as well. The effects of laser beam polarizations on Pt diffusion and the magnetic transmittance and conductivity of those substrates are studied. Treated Ti sheets show lower magnetic transmittance due to the increased conductivity from diffused Pt atoms. On the other hand, treated Ta sheets show higher magnetic transmittance due to reduced conductivity from oxidation. Linearly polarized light can enhance the Pt diffusion because of the excitation of local vibration mode of atoms. Laser Pt diffusion and thermo-treatment were applied on the Ta and MP35N wires. The Pt concentration in laser platinized Ta and MP35N wires was determined using EDS. The ultimate tensile strength, fatigue lives and lead tip heating in real MRI environment of those wires were measured. The lead tip hating of the platinized Ta wires is 42 % less than the as-received Ta wire. The diffused Pt increases the conductivity of Ta wires, resulting in more reflection of magnetic field. In the case of the platinized MP35N wire, the reduction in lead tip heating was only 1 °C v due to low concentration of Pt. The weaker ultimate tensile strength and shorter fatigue lives of laser-treated Ta and MP35N wires may attribute to the oxidation and heating treatment.

No description available.

The steady state model and analysis of a phase-shift controlled series resonant inverter (PSC-SRl) is presented. This steady state model includes the evaluation of the zero-voltage switching (ZVS) condition and the determination of the ZVS operating region. Based upon this analysis a frequency control strategy that minimizes circulating energies is proposed. Also, a methodology to design the power stage components, and to predict the duty ratio and the operating frequency range is presented using a PSC-SRl design example operating at 500 kHz and 10 kW. In addition, a novel and simple frequency control circuit that implements the proposed frequency control strategy is provided. Besides, the analysis of the PSC-SRl complete power stage and two control-loop system (frequency control and duty ratio control) is given. Furthermore, the small-signal model and the compensation schemes for each of the control loops is presented. The analytical predictions are compared with experimental data measured from a 500 kHz, 10 kW laboratory prototype and conclusions are drawn. / Ph. D.

Dans la Fabrication Additive (FA), les objets en trois dimensions sont créés couche par couche en joignant chaque couche à la précédente. Pour les pièces métalliques, il existe trois méthodes principales : le lit de poudre, le dépôt de poudre et le dépôt de fil. Ce dernier utilise de manière optimale le matériau contrairement aux autres procédés, ce qui le rend très intéressant industriellement. En effet, avec la poudre, le rapport entre la poudre utilisée et la poudre fondue n’est pas égal à un, en opposition à l’utilisation de fil. Afin de garantir la bonne fusion du métal, plusieurs méthodes existent déjà, notamment l’utilisation de lasers ou d’arcs électriques. Ce manuscrit présente une nouvelle approche de dépôt de fil utilisant l’énergie inductive pour les applications de fabrication additive (WIAM). Cette approche ne fait pas appel à un stockage du matériau fondu. Au lieu de cela, la pointe d’un fil métallique est fondue par un système de chauffage par induction. L’énergie inductive est également utilisée pour obtenir un gradient thermique optimal entre l’extrémité du fil et le substrat ou la couche précédente. Les travaux de thèse concernent le développement de cette approche par un modèle numérique et sa validation expérimentale. Il est montré que le système de chauffage par induction est capable de faire fondre la pointe du fil et de chauffer le substrat pour créer un dépôt approprié. La microstructure après dépôt de fabrication additive pour un matériau en acier inoxydable a été étudiée. Ces résultats ont été comparés avec la méthode WAM. On montre que le système de chauffage par induction donne une microstructure à très faible porosité et une microstructure sans changement soudain de composition. Ces résultats préliminaires indiquent que la fabrication additive par fil métallique avec induction (WIAM) est susceptible de constituer un processus approprié pour la FA, mais qu’elle doit encore être développée. / In Additive Manufacturing (AM), three dimensionalobjects are built layer by layer by joining each layer to the previous one. For metal parts, there are three main methods: powder bed, powder depositionand wire deposition. This latter makes optimal use of the material in contrast to other processes, which makes it very interesting industrially. Indeed, with powder,the ratio between powder used and powder meltedis not equal to one, in opposition of the use of wire. In order to ensure the proper melting of the metal, several methods already exist, including the use of lasers or electric arc. This manuscript presents a novel approach of wire deposition using inductive energy for additive manufacturing applications (WIAM). This approach does not make use of a storage of the molten material. Instead, the tip of a metal wire is melted by an induction heating system. Inductive energy is also used to obtain an optimal thermal gradient between the tip of the wire and the substrate or previous layer. Thesis work concerns the development of this approach by a numerical model, and its experimental validation. It shows that the induction heating system is able to melt the tip of the wire and heat the substrate to create suitable deposition. The microstructure of additive manufacturing stainless steel has been studied. These results have been compared with WAM method. It is shown that the induction heating system gives a microstructure with very low porosities and a microstructure without a sudden change of composition. These preliminary results indicate that Wire Induction Additive Manufacturing (WIAM) is likely to a suitable process for AM but it still needs to be developed.

Induction heating is one of the efficient and modern technique for heating raw materials for hot forging process. The induction heating furnaces use electro-magnetic field to transfer energy to the metal workpiece and heat is generated inside the material. The magnetic field can be provided by using induction coil. The power supplied to induction coil, the moving speed of the billet that is called conveyor speed and the coil box hole diameter are the factors affecting the resultant temperature of the heated billet. In this study, AISI 1045 type steel billets with a diameter of &Oslash / 30 mm and length of 100 mm have been heated in a particular induction heater. During heating, effects of different levels of power, conveyor speed and the coil boxes with different hole diameters are investigated. The 125 KW 3000 Hz induction heater which is available in METU-BILTIR Research and Application Center Forging Laboratory is used in experiments. The heating experiments are designed according to 23 Factorial Design of Experiment Method. Multiple linear regression technique is used to derive a mathematical formula to predict the temperature of the heated billet. A good correlation between the measured temperatures that are the results of different sets of induction heating parameters and the predicted temperatures that are calculated by using temperature prediction formula has been observed.

Oxide related research has increased as standard oxides reach their operational limits and new classes of devices are imagined that can only be realized through the use of man-made compounds. Many of these devices require high quality films in order to reach their highest potential. Molecular beam epitaxy (MBE) is poised to become a key producer of high quality oxides. One of the most promising oxides is lithium niobate, LiNbO3, which can potentially deliver novel electronic, optic, and hybrid devices not currently possible. Growing lithium niobate using MBE is difficult. Several concepts are presented that will make this task easier. First, high temperature refractory metals can be delivered to the substrate through a novel use of low temperature chloride compounds such as niobium (V) chloride. This chloride chemistry allows low temperature sources to deliver high temperature materials to the substrate. Second, a precision, vapor-phase source and control system is prototyped for these chloride compounds achieving improved flux accuracy and expanding the capability of standard MBEs to support many sources. Chloride sources have high vapor pressures and are sensitive to temperature changes causing flux drift. The vapor-phase source removes the temperature sensitivity and eliminates thermal drifts. Third, a novel method of measuring flux with spontaneous ionzation current has been developed. This design utilizes a low noise design to measure femtoamp currents generated as an evaporant spontaneously ionizes. The measured current with additional predicted data has the potential for directly counting the atoms evaporated and controlling evaporation from a source. The design is sensitive enough to detect outgassing of the cell and cell "spitting" or other non-idealities. Monitoring these non-idealities can help improve other processes by ensuring the cell is fully outgassed and stable. Finally, a miniaturized RF induction cell prototype is shown that can eliminate the need for incandescent filaments in an oxide based MBE. The RF cell has the potential to increase reliability of MBEs for oxide work and achieve higher operating temperatures without the need for densely wound incandescent filaments or electron beam sources.

Thesis (MTech (Faculty of Engineering))--Cape Peninsula University of Technology, 2009.Included bibliographical references (p. 98-99).

The aim of this work is to realize and test a prototype portable source for induction heating of small parts. The project contains a theoretical basis of resonant circuits and induction heating. The device design is based on simulation results from the FEMM program, with which a focussing coil for induction heating has been designed. The parts of the thesis are the realization of the designed device, its putting into operation and the programming of the control.

This Diploma thesis deals with design of for power factor correction device for mid-frequency-range induction heating and also with assessment of correction device influence in harmonically distorted environment from the distribution net point of view. Research chapters contain of main characteristics of electrical power quality and theoretical background of reactive power, which is in our case caused by driven non-linear elements. Further, the heating power supply block is explained and simulations of power consumption in Matlab - Simulink is done, within the prove of corrective tools design. After the build of corrective tool assemblies, measurements are matched with the simulation results.