Soy flour (SF), a by-product of the soybean oil extraction processing, was investigated for its application in soy-polypropylene composites for interior automotive applications. The emphasis of this work was the understanding of this new type of filler material and the contribution of its major constituents to its thermal stability and impact properties. For this reason, reference materials were selected to represent the protein (soy protein isolate (SPI)) and carbohydrate (soy hulls (SH)) constituents of the soy flour. Additional materials were also investigated: the residue obtained after the protein removal from the soy flour which was called insoluble soy (IS), and the remaining liquid solution after acid precipitation of the proteins, containing mostly sugars and minerals, which was called soluble sugar extract (SSE). Two treatments, potassium permanganate and autoclave, were analyzed for their potential to modify the properties of the soy composite materials. An acid treatment with sulfuric acid conducted on soy flour was also considered. The soy materials were studied by thermogravimetric analysis (TGA) under isothermal (in air) and dynamic (in nitrogen) conditions. SPI had the highest thermal stability and SSE the lowest thermal stability for the early stage of the heating process. Those two materials had the highest amount of residual mass at the end of the dynamic TGA in nitrogen. The two treatments showed minimal effect on the isothermal thermal stability of the soy materials at 200 ??C. A minor improvement was observed for the autoclave treated soy materials. Fourier transformed infrared (FTIR) spectroscopy indicated that the chemical surface composition differed according to type of the soy materials but no difference could be observed for the treatments within one type of soy material. Contact angle analysis and surface energy estimation indicated differences of the surface hydrophobicity of the soy materials according to type of material and treatment. The initial water contact angle ranged from 57 ?? for SF to 85 ?? for SH. The rate of water absorption increased dramatically after the autoclave treatment for IS and SPI. Both materials showed the highest increase in the polar surface energy fraction. In general, the major change of the surface energy was associated with change of the polar fraction. After KMnO4 treatment, the polar surface energy of SF, IS and SPI decreased while SH showed a slight increase after KMnO4 treatment. A relationship between protein content and polar surface energy was observed and seen to be more pronounced when high protein containing soy materials were treated with KMnO4 and autoclave. Based on the polar surface energy results, the most suitable soy materials for polypropylene compounding are SPI (KMnO4), SH, and IS (KMnO4) because their polar surface energy are the lowest which should make them more compatible with non-polar polymers such as polypropylene. The soy materials were compounded as 30 wt-% material loading with an injection moulding grade polypropylene blend for different combinations of soy material treatment and coupling agents. Notched Izod impact and flexural strength as well as flexural modulus estimates indicated that the mechanical properties of the autoclaved SF decreased when compared to untreated soy flour while the potassium permanganate treated SF improved in impact and flexural properties. Combinations of the two treatments and two selected (maleic anhydride grafted polypropylene) coupling agents showed improved impact and flexural properties for the autoclaved soy flour but decreased properties for the potassium permanganate treated soy flour. Scanning electron microscopy of the fractured section, obtained after impact testing of the composite material, revealed different crack propagation mechanisms for the treated SF. Autoclaved SF had a poor interface with large gaps between the material and the polypropylene matrix. After the addition of a maleic anhydride coupling agent to the autoclaved SF and polypropylene formulation, the SF was fully embedded in the polymer matrix. Potassium permanganate treated SF showed partial bonding between the material and the polymer matrix but some of the material showed poor bonding to the matrix. The acid treated SF showed cracks through the dispersed phase and completely broken components that did not bind to the polypropylene matrix. In conclusion, the two most promising soy materials in terms of impact and flexural properties improvement of soy polypropylene composites were potassium permanganate treated SF and the autoclaved SF combined with maleic anhydride coupling agent formulation.

This master thesis presents a theoretical investigation of the energy and stability of interfaces in iron-carbide compounds, specifically focusing on the α-Fe/Cr7C3 system. The study aims to fill the gap in knowledge regarding the surface energetics of these interfaces using Density Functional Theory (DFT). Six different α-Fe/Cr7C3 interfaceswere constructed α-Fe(001)/Cr7C3(024), α-Fe(001)/Cr7C3(202), α-Fe(001)/Cr7C3(040),α-Fe(110)/Cr7C3(024), α-Fe(110)/Cr7C3(202) and α-Fe(110)/Cr7C3(040). Due to limited computational resources, only one of them was computationally analyzed to determine its interfacial energy value. The results revealed that the interfacial energy of the α-Fe(001)/Cr7C3(040) interface falls within the range of incoherent interfaces, indicating its stability. The computed interfacial energy values ranged from 0.94 to 3.39 J/m2, consistent with similar studies on other iron interfaces. The simulations also identified minimum and local minimum points in the interface energy curve, representing stable configurations at specific interface separation distances. The presence of a minimum point at an interface separation value of d = 1.3551 Å with an interfacial energy of 0.94 J/m2 indicates the most stable configuration, while a local minimum point at d = 2.27 Å with an interfacial energy of 2.12 J/m2 suggests another stable configuration for the interface. The conclusion that the computations were correctly performed with an interfacial energy value of 0.94 J/m2 for the most stable configuration at a supercell length (aSupercell ) of 22.23 Å is drawn. The findings of this research have significant implications for future investigations and applications. Firstly, this study fills the gap of the unresearched ferrite-carbide interfaces with theoretical data. Secondly, the knowledge gained from studying these interfaces contributes to understanding hydrogen interactions, which is fundamental for the transition towards a hydrogen economy. Additionally, the incoherent nature of the interface introduces challenges in understanding material behavior and properties, necessitating further investigations for designing efficient systems. Future work includes experimental validation of the α-Fe/Cr7C3 interface to compare the theoretical and experimental energies and stability. Investigating the remaining interfaces and examining the effects of introducing hydrogen atoms in these interfaces, along with calculating the corresponding hydrogen trapping energies, are important research areas. Further advancements in understanding these interfaces can be achieved through interface engineering, multiscale modeling, and studying other iron-carbide systems. / Detta examensarbete presenterar en teoretisk undersökning av energin och stabiliteten hos gränssnitt i järnkarbidföreningar och fokuserar specifikt på α-Fe/Cr7C3-systemet. Studien syftar till att fylla kunskaps tomrummet gällande ytegenskaperna hos dessa gränssnitt genom användning av densitetsfunktionalteori (DFT). Sex olika α-Fe/Cr7C3-gränssnitt konstruerades α-Fe(001)/Cr7C3(024), α-Fe(001)/Cr7C3(202), α-Fe(001)/Cr7C3(040), α-Fe(110)/Cr7C3(024), α-Fe(110)/Cr7C3(202) och α-Fe(110)/Cr7C3(040). På grund av begränsade beräkningsresurser analyserades endast ett av dem för att bestämma dess gränssnittsenergivärde. Resultaten visade att gränssnittsenergin för α-Fe(001)/Cr7C3(040)- gränssnittet ligger inom intervallet för inkoherenta gränssnitt, vilket indikerar dess stabilitet. De beräknade gränssnittsenergivärdena varierade mellan 0,94 och 3,39 J/m2 , vilket är i linje med liknande studier där järngränssnitt studeras. Minimi och lokala minimipunkter i gränssnittets energikurva, vilket representerar stabila konfigurationer vid specifika avstånd mellan gränssnittet. Förekomsten av en minimipunkt vid ett gränssnittsavstånd på d = 1,35 Å med en gränssnittsenergi på 0,94 J/m2 indikerar den mest stabila konfigurationen, medan en lokal minimipunkt vid d = 2,27 Å med en gränssnittsenergi på 2,12 J/m2 antyder en annan stabil konfiguration för gränssnittet. Slutsatsen dras att beräkningarna utfördes korrekt med ett gränssnittsenergivärde på 0,94 J/m2 för den mest stabila konfigurationen vid en supercellslängd (aSupercell) på 22,23 Å. Fynden från denna forskning har betydande implikationer för framtida undersökningar och tillämpningar. För det första fyller denna studie kunskapsgapet gällande de otillräckligt utforskade ferrit-karbidgränssnitten med teoretisk data. För det andra bidrar den erhållna kunskapen från studiet av dessa gränssnitt till förståelsen av väteinteraktioner, vilket är grundläggande för övergången till en väteekonomi. Dessutom innebär gränssnittets inkoherenta natur utmaningar när det gäller att förstå materialbeteende och egenskaper, vilket kräver ytterligare undersökningar för att utforma effektiva system. Framtida arbete inkluderar experimentell validering av gränssnittet mellan α-Fe/Cr7C3 för att jämföra teoretiska och experimentella energier och stabilitet. Att undersöka återstående gränssnitt och undersöka effekterna av att introducera väteatomer i dessa gränssnitt och beräkna motsvarande vätefällningsenergier är viktiga forskningsområden. Gränssnittsdesign, flerskalig modellering och studier av andra järnkarbid-system kan ytterligare främja förståelsen av dessa gränssnitt.