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Isothermal Oxidation Study of Gd2Zr2O7/YSZ Multi-Layered Thermal Barrier CoatingsLi, Ran January 2015 (has links)
Conventional yttria stabilized zirconia (YSZ) are widely used in the gas turbine to protect the substrate material from high temperature. But the common YSZ top coatings have limitations at higher temperature (above 1200 ℃) due to significant phase transformation and intensified sintering effect. Among the list of pyrochlores, gadolinium zirconate offer very attractive properties like low thermal conductivity, high thermal expansion coefficient and CMAS resistance. However, a lower fracture toughness than YSZ and tendency to react with alumina (thermal grown oxide) can lead to lower lifetime. Therefore, multi-layered thermal barrier coating approach was attempted and compared with single layer system. Single layer (YSZ) was processed by suspension plasma spraying (SPS). Double layer coating system comprising of YSZ as the bottom ceramic layer and gadolinium zir-conate as the top ceramic coat was processed by SPS. Also, a triple layer coating system with denser gadolinium zirconate on top of double layer system, was sprayed. Denser gado-linium zirchonate acts as the sealing layer and arrest the CMAS penetration. Isothermal oxidation performance of the sprayed coating systems including bare substrate and sub-strate with bond coat were investigated for a time period of 10hr, 50hr and 100hr at 1150℃ in air environment. Weight gain was observed in all the systems investigated. Microstruc-tural analysis was carried out using optical microscopy, SEM/EDS. Phase analysis was done using X-ray diffraction (XRD). Porosity measurement was made by water impregna-tion method. It was observed that multi-layered thermal barrier coating systems of YSZ/GZ and YSZ/GZ/GZ(dense) showed lower weight gain and TGO thickness than the single layer YSZ for all exposure time (10hr, 50hr & 100hr). The triple layer system had lower weight gain and TGO thickness compared to double layer system due to lower po-rosity content. Also, from the porosity measurement data, it could be seen that sintering effect is more dominant at 10 hr. of oxidation for all the coatings systems.
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Processus élémentaires associés à la réaction d’oxydation de CO à basses températures sur des catalyseurs à base de Palladium et d’Or supportés sur Al2O3 et SiO2 / Elementary processes associated to the reaction of CO oxidation at low temperatures on Palladium and Gold catalysts supported on Al2O3 and SiO2Rozé, Emmanuel 30 November 2010 (has links)
Dans cette thèse, une approche microcinétique expérimentale est utilisée pour caractériser des étapes élémentaires impliquées dans l’oxydation de CO par O2 sur des catalyseurs à base de Pd et d’Au supportés sur oxydes métalliques et identifier celles qui contrôlent la vitesse de réaction. Sur un catalyseur 1,4%Pd/Al2O3, l’évolution de la production de CO2 (RCO2(t)) par oxydation des espèces CO adsorbées (2 linéaires L et 2 pontées P) a été suivie lors de cycles successifs formation - oxydation des espèces. Une période d’induction est observée, donnant un pic de CO2 caractérisé partm et RCO2m. L’étude de l’impact de différents paramètres expérimentaux sur tm et RCO2m: le tempsde désorption avant oxydation, la pression partielle de O2, la température et le prétraitement ducatalyseur a permis de caractériser les étapes superficielles impliquées. Un modèle cinétique basé surl’oxydation des espèces CO P par une espèce oxygène faiblement adsorbée formée sur des sites libéréspar la désorption et/ou l’oxydation des espèces CO L a permis d’interpréter ces impacts. Ce modèle aégalement permis d’interpréter les différences d’activités du catalyseur vis-à-vis de la réaction CO/O2en fonction de son prétraitement après réduction sous H2 à 713 K : un refroidissement sous hydrogènepermet d’obtenir des conversions de CO proches de 100% à 300 K en excès de O2 alors qu’unedésorption préalable à 713 K donne de faibles conversions (< 4%). Ces différences sont attribuées àune reconstruction de la surface des particules de Pd par désorption de l’hydrogène à 713 K.Sur Au supporté sur Al2O3 et SiO2, l’étude a porté sur la première étape de l’oxydation du CO:l’adsorption du CO. Sous certaines conditions (température et pressions) l’adsorption de CO à 300 Kentraîne une reconstruction progressive des particules d’or modifiant significativement les propriétésdes espèces adsorbées. La cinétique de cette reconstruction à 300 K est étudiée et interprétée / The aim of this thesis is to use an experimental microkinetic approach to characterize elementary steps involved in the oxidation of CO by O2 over Pd and Au catalysts supported on Al2O3 and SiO2 and to identify those controlling the rate of the reaction. On 1.4% Pd/Al2O3, the evolution of the production of CO2 (RCO2(t)) by oxidation of the adsorbed CO species (2 linear L and 2 bridged B) was followed during successive formationoxidation cycles. An induction period is observed leading to a CO2 peak characterized by tm and RCO2m. The study of the impacts of different experimental parameters on tm and RCO2m such as the duration of a desorption before oxidation, the partial pressure of O2, the temperature and thepretreatment of the catalyst allows us to characterize the different surface elementary steps of thereaction. A kinetic model is proposed which is based on the oxidation of the B CO species by a weaklyadsorbed O species formed on Pd sites liberated by the desorption and the oxidation of the L COspecies. This model allows us to interpret the differences in the catalytic activity of the catalyst for theCO/O2 reaction according to the pretreatment procedure after reduction with H2 at 713 K: cooling thesolid in hydrogen permits obtaining a CO conversion of ��100% in excess O2 whereas a desorption at713 K provides CO conversions < 4%. These differences are ascribed to the reconstruction of thesurface of the Pd particles during the hydrogen desorption at 713 K. On Au/Al2O3 and Au/SiO2, the study concerns the first step of CO oxidation: the adsorption of CO. For a set of experimental conditions (Temperature and partial pressures), the adsorption of CO at 300 K leads to a progressive reconstruction of the Au particles modifying significantly the propertiesof the adsorbed species. The kinetic of this reconstruction is studied.
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Estudo dos fenômenos da fluência, corrosão e oxidação isotérmica na liga Ti-6Al-4V submetida aos revestimentos de TiN e TiAlN depositados pela técnica de PVD assistida por plasma / Study of the creep, corrosion and isothermal oxidation phenomenon in the Ti-6Al-4V alloy subjected to plasma-assisted PVD TiN and TiAlN coatingsOliveira, Verônica Mara Cortez Alves de 11 July 2014 (has links)
O presente trabalho teve como objetivo principal avaliar o efeito dos recobrimentos TiN e TiAlN depositados por PVD a plasma na liga Ti-6Al-4V sob condições de fluência a 600 °C e corrosão em meios contendo cloreto a 25, 60 e 80 °C. O trabalho foi complementado com análises microestruturais e dos revestimentos superficiais utilizando-se as técnicas de difração de raios X, microscopias óptica, eletrônica de varredura e de transmissão, medidas de microdureza e oxidação isotérmica. Os resultados permitiram concluir que a liga Ti-6Al-4V constituída pela configuração de Widmanstätten apresentou dureza média de 343 HV para a condição como recebida. Após os tratamentos por PVD a plasma observou-se um recobrimento à base de TiN de espessura de 2,2 ?m e composição igual a Ti0,7N. O recobrimento a base de TiAlN/TiAlCrN apresentou espessura em torno de 6 ?m e composição igual a (Ti0,38Al0,62)N/(Ti0,31Al0,50Cr0,19)N. As medidas do potencial em circuito aberto e polarização mostraram que a liga Ti-6Al-4V apresentou comportamento ativo com transição ativo-passiva em solução HCl e comportamento passivo em solução NaCl a 25, 60 e 80 °C. As amostras recobertas por TiN e TiAlN/TiAlCrN apresentaram comportamento passivo nas duas soluções corrosivas e em todas as temperaturas estudadas. A amostra revestida por TiN depositado por PVD apresentou os menores valores de taxa secundária em fluência para tensões maiores que 222 MPa, contudo a amostra nitretada a plasma apresentou maiores valores de vida útil e níveis de ductilidade. A análise conjunta dos expoentes de tensão, energia de ativação e estrutura de discordâncias indicaram que o principal mecanismo de deformação por fluência foi controlado por escalagem de discordâncias. O cálculo do parâmetro de tolerância ao dano (W) contribuiu para indicar que os revestimentos TiN e TiAlN/TiAlCrN, apesar de protegerem a superfície da oxidação, diminuíram a capacidade de deformação plástica ao longo do estágio terciário e vida útil da liga Ti-6Al-4V, reduzindo a ductilidade. Finalmente, os tratamentos superficiais utilizados neste trabalho foram eficientes por seu efeito de proteção através da deposição de um elemento cerâmico mais estável na superfície e não por transformações causadas na microestrutura. / This study aimed to evaluate the effect of the plasma-assisted PVD TiN and TiAlN/TiAlCrN coatings in the Ti-6Al-4V alloy under creep conditions at 600 °C and under corrosion conditions in environments containing chloride at 25, 60 and 80 °C. The study was complemented by microstructural and surface coatings analysis using XRD, optical, scanning and transmission electron microscopy, microhardness and isothermal oxidation. The results showed that the Ti-6Al- 4V alloy with Widmanstätten morphology presented an average hardness of 343 HV for as received condition. After treatment by plasma PVD, it was observed a TiN based coating, with 2,2 ?m and composition of Ti0,7N. The TiAlN/TiAlCrN based coating presented 6 ?m of thickness and composition of (Ti0,38Al0,62)N/(Ti0,31Al0,50Cr0,19)N. Anodic polarization and open circuit potential showed that Ti-6Al-4V alloy had active behavior with active - passive transition in HCl solution and passive behavior in NaCl solution at 25, 60 and 80 °C. The TiN and TiAlN/TiAlCrN coated samples showed passive behavior in both corrosive solutions and at all studied temperatures. The TiN coated sample showed the lowest values of secondary creep rate for stresses greater than 222 MPa, however, the plasma nitrided sample showed higher levels of service life and ductility. The analysis of stress exponents, activation energy and dislocations structures indicated that the main mechanism of creep was controlled by climbing dislocations. The damage tolerance parameter (W) calculation contributed to indicate that TiN and TiAlN/TiAlCrN coatings, although protect the surface from oxidation, decreased plastic deformation ability throughout tertiary stage and service life of the Ti-6Al-4V alloy, decreasing ductility. Finally, the surface treatments, used in this study, were efficient for their protective effect by depositing a more stable ceramic compound on surface and not by transformations caused on microstructure.
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Estudo dos fenômenos da fluência, corrosão e oxidação isotérmica na liga Ti-6Al-4V submetida aos revestimentos de TiN e TiAlN depositados pela técnica de PVD assistida por plasma / Study of the creep, corrosion and isothermal oxidation phenomenon in the Ti-6Al-4V alloy subjected to plasma-assisted PVD TiN and TiAlN coatingsVerônica Mara Cortez Alves de Oliveira 11 July 2014 (has links)
O presente trabalho teve como objetivo principal avaliar o efeito dos recobrimentos TiN e TiAlN depositados por PVD a plasma na liga Ti-6Al-4V sob condições de fluência a 600 °C e corrosão em meios contendo cloreto a 25, 60 e 80 °C. O trabalho foi complementado com análises microestruturais e dos revestimentos superficiais utilizando-se as técnicas de difração de raios X, microscopias óptica, eletrônica de varredura e de transmissão, medidas de microdureza e oxidação isotérmica. Os resultados permitiram concluir que a liga Ti-6Al-4V constituída pela configuração de Widmanstätten apresentou dureza média de 343 HV para a condição como recebida. Após os tratamentos por PVD a plasma observou-se um recobrimento à base de TiN de espessura de 2,2 ?m e composição igual a Ti0,7N. O recobrimento a base de TiAlN/TiAlCrN apresentou espessura em torno de 6 ?m e composição igual a (Ti0,38Al0,62)N/(Ti0,31Al0,50Cr0,19)N. As medidas do potencial em circuito aberto e polarização mostraram que a liga Ti-6Al-4V apresentou comportamento ativo com transição ativo-passiva em solução HCl e comportamento passivo em solução NaCl a 25, 60 e 80 °C. As amostras recobertas por TiN e TiAlN/TiAlCrN apresentaram comportamento passivo nas duas soluções corrosivas e em todas as temperaturas estudadas. A amostra revestida por TiN depositado por PVD apresentou os menores valores de taxa secundária em fluência para tensões maiores que 222 MPa, contudo a amostra nitretada a plasma apresentou maiores valores de vida útil e níveis de ductilidade. A análise conjunta dos expoentes de tensão, energia de ativação e estrutura de discordâncias indicaram que o principal mecanismo de deformação por fluência foi controlado por escalagem de discordâncias. O cálculo do parâmetro de tolerância ao dano (W) contribuiu para indicar que os revestimentos TiN e TiAlN/TiAlCrN, apesar de protegerem a superfície da oxidação, diminuíram a capacidade de deformação plástica ao longo do estágio terciário e vida útil da liga Ti-6Al-4V, reduzindo a ductilidade. Finalmente, os tratamentos superficiais utilizados neste trabalho foram eficientes por seu efeito de proteção através da deposição de um elemento cerâmico mais estável na superfície e não por transformações causadas na microestrutura. / This study aimed to evaluate the effect of the plasma-assisted PVD TiN and TiAlN/TiAlCrN coatings in the Ti-6Al-4V alloy under creep conditions at 600 °C and under corrosion conditions in environments containing chloride at 25, 60 and 80 °C. The study was complemented by microstructural and surface coatings analysis using XRD, optical, scanning and transmission electron microscopy, microhardness and isothermal oxidation. The results showed that the Ti-6Al- 4V alloy with Widmanstätten morphology presented an average hardness of 343 HV for as received condition. After treatment by plasma PVD, it was observed a TiN based coating, with 2,2 ?m and composition of Ti0,7N. The TiAlN/TiAlCrN based coating presented 6 ?m of thickness and composition of (Ti0,38Al0,62)N/(Ti0,31Al0,50Cr0,19)N. Anodic polarization and open circuit potential showed that Ti-6Al-4V alloy had active behavior with active - passive transition in HCl solution and passive behavior in NaCl solution at 25, 60 and 80 °C. The TiN and TiAlN/TiAlCrN coated samples showed passive behavior in both corrosive solutions and at all studied temperatures. The TiN coated sample showed the lowest values of secondary creep rate for stresses greater than 222 MPa, however, the plasma nitrided sample showed higher levels of service life and ductility. The analysis of stress exponents, activation energy and dislocations structures indicated that the main mechanism of creep was controlled by climbing dislocations. The damage tolerance parameter (W) calculation contributed to indicate that TiN and TiAlN/TiAlCrN coatings, although protect the surface from oxidation, decreased plastic deformation ability throughout tertiary stage and service life of the Ti-6Al-4V alloy, decreasing ductility. Finally, the surface treatments, used in this study, were efficient for their protective effect by depositing a more stable ceramic compound on surface and not by transformations caused on microstructure.
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Solidificação direcional da superliga MAR-M247 modificada com Nióbio: processamento e caracterizações microestruturais e mecânicas / Directional solidification of niobium modified MAR-M247 superalloy: processing, microstructural and mechanical characterizationCosta, Alex Matos da Silva 27 February 2014 (has links)
A proposta da modificação química da superliga MAR-M247 através da substituição do Ta pelo Nb (em átomos) foi baseada nas seguintes informações: (1) O Nb desempenha funções muita parecidas com as do Ta nas superligas à base de Ni, como endurecedor via solução sólida da fase ? e elemento formador de fases secundárias (?? e carbonetos); (2) O Brasil tem as maiores reservas de Nb do mundo e (3) O Nb já é adicionado em diversas classes de superligas à base de Ni - fundidas convencionalmente e solidificadas direcionalmente e monocristalinas. Neste trabalho o objetivo principal foi de avaliar a viabilidade da substituição do Ta pelo Nb na superliga à base de Ni MAR-M247. As amostras da MAR-M247 e da liga modificada - MAR-M247[Nb] utilizadas na caracterização microestrutural foram obtidas por solidificação direcional no forno a vácuo do tipo forno Bridgman (Lab. de Solidificação/FEM-UNICAMP) nas seguintes condições de processamento: v = 5, 10 e 18 cm/h e G = 80°C/cm. As simulações de cálculo termodinâmico utilizando o programa Thermo-Calc foram realizadas com o objetivo de se avaliar se as temperaturas de transformação mudariam com a substituição do Ta pelo Nb. Para avaliação das propriedades mecânicas em alta temperatura e a estabilidade estrutural da superliga MAR-M247[Nb] foram realizados ensaios de fluência a 750 e 850 °C nas tensões de 840, 780 e 440 MPa. A estabilidade microestrutural da MAR-M247[Nb] foi testada por meio de ensaios de oxidação isotérmica a 1000 °C no intervalo de tempo de 30 minutos a 100 h. A substituição do Ta pelo Nb promoveu mudanças significativas principalmente nas temperaturas de formação do eutético ?/??, solvus - ?? e de fusão incipiente. As microestruturas das ligas após os experimentos de solidificação direcional a v = 5, 10 e 18 cm/h eram constituídas por dendritas da fase gama - ? e precipitados coerentes da fase gama linha - ?? (morfologia cuboidal). Na região interdendrítica da MAR-M247 e MAR-M247[Nb] solidificadas a v = 5 e 10 cm/h foram encontrados os eutéticos ?/?? e ?/Ni5(Hf,Zr). Na v = 18 cm/h a região interdendrítica era constituída apenas do eutético ?/??. A exposição a 1250 °C por 15 e 30 dias promoveu a decomposição total e a re-precipitação de carbonetos do tipo MC. No entanto, devido à contaminação por oxigênio e nitrogênio durante os tratamento térmicos, não foi atingido o equilíbrio termodinâmico em decorrência de mudanças das composições dos carbonetos MC. Nos ensaios de fluência a 750 °C, os tempos de ruptura foram de 49 h para MAR-M247 e de 39,4 h para MAR-M247[Nb] apesar dos elevados valores das tensões terem sido superestimados. A 850 °C o tempo de ruptura da MAR-M247[Nb] (trup = 359 horas) foi reduzido em 32 % em relação ao valor observado para MAR-M247 (trup = 476 horas). Os resultados dos ensaios de oxidação a 1000 °C da superliga MAR-M247[Nb] mostraram que o período transiente foi de 20 h com ganho de massa expressivo. A partir de 50 h o efeito do descolamento das camadas oxidadas durante o resfriamento das amostras foi significativo e promoveu uma variação de massa importante no intervalo de tempo de 50 a 100 h. Ensaios de oxidação em tempos mais longo deverão ser feitos para determinação da estrutura de formação das camadas e seus respectivos constituintes. / The chemistry modification in the Ni-based superalloy MAR-M247 through the replacing all Ta by Nb was based on in these statements: (1) Nb does the same function in Ni-based superalloys as Ta does, solid solution strenghtening and ?? e carbides element formers, (2) Brazil has the major ores of Nb in the world and (3) Nb has been added in all classes of Ni superalloy conventional casting, columnar and single crystal processed by directional solidification. In this study the main focus was to evaluate the feasibility of replacing Ta by Nb in the Ni - based superalloy MAR-M247. The samples of MAR-M247 and the Nb modified MAR-M247[Nb] were produced by directional solidification in a Bridgman vacuum furnace at the Solidification Research Lab/FEM - UNICAMP) in the following processing conditions: v = 5, 10 and 18 cm/h and G = 80 °C/cm. The thermodynamic simulations using Thermo-Calc program were performed to evaluate whether or not the transformation temperatures would change with the replacing of Ta by Nb. For the evaluation of mechanical properties at high temperature were performed creep rupture tests at 750 and 850 °C under the stress values of 840, 780 and 440 MPa. The isotermal oxidation tests at 1000 °C were done during the time interval of 30 min to 100 h. The replacing of Ta by Nb promoted some changes in eutectic-?/??, ??-solvus and incipient melting temperatures. After the directional solidification experiments at the v = 5, 10 and 18 cm/h the microstructural characterization has shown that for all condition the microstructures were composed by dendrites - ? and ?? - cuboidal precipitates in it. In the interdendritic region was observe the ?/?? and ?/Ni5(Hf,Zr) eutectics for v = 5 and 10 cm/h and only the ?/?? eutectics for v = 18 cm/h. The exposure at 1250 °C for the extended times promoted the formation of fine MC carbides but the equilibrium compositions have not been achieved due to the oxygen and nitrogen contamination. In the creep rupture tests at 750 °C the MAR-M247[Nb] have shown more shorter lifetime than the MAR-M247 even with overestimated tensile stress. At 850 °C the lifetime for MAR-M247[Nb] (trup = 359 h) was reduced by 32 % compared to the MAR-M247 (trup = 476 h). It was discussed that the changes in the composition of the ? phase induced Ta by Nb replacing which would led to the weakness of matrix in the MAR-M247[Nb]. The samples were oxidized at 1000 °C showed 20 h to the transient period and significant weight gain in that time. However at the extended period the weight gain had changed significantly and was precluded to predict the structure formation of oxides layer properly.
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Solidificação direcional da superliga MAR-M247 modificada com Nióbio: processamento e caracterizações microestruturais e mecânicas / Directional solidification of niobium modified MAR-M247 superalloy: processing, microstructural and mechanical characterizationAlex Matos da Silva Costa 27 February 2014 (has links)
A proposta da modificação química da superliga MAR-M247 através da substituição do Ta pelo Nb (em átomos) foi baseada nas seguintes informações: (1) O Nb desempenha funções muita parecidas com as do Ta nas superligas à base de Ni, como endurecedor via solução sólida da fase ? e elemento formador de fases secundárias (?? e carbonetos); (2) O Brasil tem as maiores reservas de Nb do mundo e (3) O Nb já é adicionado em diversas classes de superligas à base de Ni - fundidas convencionalmente e solidificadas direcionalmente e monocristalinas. Neste trabalho o objetivo principal foi de avaliar a viabilidade da substituição do Ta pelo Nb na superliga à base de Ni MAR-M247. As amostras da MAR-M247 e da liga modificada - MAR-M247[Nb] utilizadas na caracterização microestrutural foram obtidas por solidificação direcional no forno a vácuo do tipo forno Bridgman (Lab. de Solidificação/FEM-UNICAMP) nas seguintes condições de processamento: v = 5, 10 e 18 cm/h e G = 80°C/cm. As simulações de cálculo termodinâmico utilizando o programa Thermo-Calc foram realizadas com o objetivo de se avaliar se as temperaturas de transformação mudariam com a substituição do Ta pelo Nb. Para avaliação das propriedades mecânicas em alta temperatura e a estabilidade estrutural da superliga MAR-M247[Nb] foram realizados ensaios de fluência a 750 e 850 °C nas tensões de 840, 780 e 440 MPa. A estabilidade microestrutural da MAR-M247[Nb] foi testada por meio de ensaios de oxidação isotérmica a 1000 °C no intervalo de tempo de 30 minutos a 100 h. A substituição do Ta pelo Nb promoveu mudanças significativas principalmente nas temperaturas de formação do eutético ?/??, solvus - ?? e de fusão incipiente. As microestruturas das ligas após os experimentos de solidificação direcional a v = 5, 10 e 18 cm/h eram constituídas por dendritas da fase gama - ? e precipitados coerentes da fase gama linha - ?? (morfologia cuboidal). Na região interdendrítica da MAR-M247 e MAR-M247[Nb] solidificadas a v = 5 e 10 cm/h foram encontrados os eutéticos ?/?? e ?/Ni5(Hf,Zr). Na v = 18 cm/h a região interdendrítica era constituída apenas do eutético ?/??. A exposição a 1250 °C por 15 e 30 dias promoveu a decomposição total e a re-precipitação de carbonetos do tipo MC. No entanto, devido à contaminação por oxigênio e nitrogênio durante os tratamento térmicos, não foi atingido o equilíbrio termodinâmico em decorrência de mudanças das composições dos carbonetos MC. Nos ensaios de fluência a 750 °C, os tempos de ruptura foram de 49 h para MAR-M247 e de 39,4 h para MAR-M247[Nb] apesar dos elevados valores das tensões terem sido superestimados. A 850 °C o tempo de ruptura da MAR-M247[Nb] (trup = 359 horas) foi reduzido em 32 % em relação ao valor observado para MAR-M247 (trup = 476 horas). Os resultados dos ensaios de oxidação a 1000 °C da superliga MAR-M247[Nb] mostraram que o período transiente foi de 20 h com ganho de massa expressivo. A partir de 50 h o efeito do descolamento das camadas oxidadas durante o resfriamento das amostras foi significativo e promoveu uma variação de massa importante no intervalo de tempo de 50 a 100 h. Ensaios de oxidação em tempos mais longo deverão ser feitos para determinação da estrutura de formação das camadas e seus respectivos constituintes. / The chemistry modification in the Ni-based superalloy MAR-M247 through the replacing all Ta by Nb was based on in these statements: (1) Nb does the same function in Ni-based superalloys as Ta does, solid solution strenghtening and ?? e carbides element formers, (2) Brazil has the major ores of Nb in the world and (3) Nb has been added in all classes of Ni superalloy conventional casting, columnar and single crystal processed by directional solidification. In this study the main focus was to evaluate the feasibility of replacing Ta by Nb in the Ni - based superalloy MAR-M247. The samples of MAR-M247 and the Nb modified MAR-M247[Nb] were produced by directional solidification in a Bridgman vacuum furnace at the Solidification Research Lab/FEM - UNICAMP) in the following processing conditions: v = 5, 10 and 18 cm/h and G = 80 °C/cm. The thermodynamic simulations using Thermo-Calc program were performed to evaluate whether or not the transformation temperatures would change with the replacing of Ta by Nb. For the evaluation of mechanical properties at high temperature were performed creep rupture tests at 750 and 850 °C under the stress values of 840, 780 and 440 MPa. The isotermal oxidation tests at 1000 °C were done during the time interval of 30 min to 100 h. The replacing of Ta by Nb promoted some changes in eutectic-?/??, ??-solvus and incipient melting temperatures. After the directional solidification experiments at the v = 5, 10 and 18 cm/h the microstructural characterization has shown that for all condition the microstructures were composed by dendrites - ? and ?? - cuboidal precipitates in it. In the interdendritic region was observe the ?/?? and ?/Ni5(Hf,Zr) eutectics for v = 5 and 10 cm/h and only the ?/?? eutectics for v = 18 cm/h. The exposure at 1250 °C for the extended times promoted the formation of fine MC carbides but the equilibrium compositions have not been achieved due to the oxygen and nitrogen contamination. In the creep rupture tests at 750 °C the MAR-M247[Nb] have shown more shorter lifetime than the MAR-M247 even with overestimated tensile stress. At 850 °C the lifetime for MAR-M247[Nb] (trup = 359 h) was reduced by 32 % compared to the MAR-M247 (trup = 476 h). It was discussed that the changes in the composition of the ? phase induced Ta by Nb replacing which would led to the weakness of matrix in the MAR-M247[Nb]. The samples were oxidized at 1000 °C showed 20 h to the transient period and significant weight gain in that time. However at the extended period the weight gain had changed significantly and was precluded to predict the structure formation of oxides layer properly.
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Développement d’outils et de procédures pour la microcinétique expérimentale : application à la réaction CO/O2 sur des catalyseurs Ir/Al2O3 et bimétalliques Pt-Pd/Al2O3 / Tools and procedures development for the experimental microkinetic approach : application to the CO/O2 reaction on Ir/Al2O3 and bimetallic catalyst Pt-Pd/Al2O3Couble, Julien 21 June 2012 (has links)
L’objectif de cette thèse est de développer des outils et des procédures pour l’approche par lamicro-cinétique expérimentale, de la réaction CO/O2 appliquée aux catalyseurs à base d’iridium et departicules bimétalliques Pt-Pd supportées sur alumine. La caractérisation de la première étape cléd’adsorption du réactif CO sur différents métaux (type d’adsorption, chaleurs d’adsorption de chaqueespèce) a nécessité le développement d’une méthode initialement adaptée à l’analyse IR en modetransmission dite méthode AEIR (Adsorption Equilibrium InfraRed spectroscopy). Les conditionsexpérimentales permettant une exploitation quantitative des spectres IR en mode réflexion diffuse ontété déterminées pour l’utilisation de la méthode AEIR. Cette méthode a ensuite été développée enétendant son domaine d’application à des catalyseurs reconnus comme dissociant fortement le COd’une part en mode réflexion diffuse pour des catalyseurs ne pouvant être étudiés en modetransmission (Fe/Al2O3) et d’autre part en mode transmission (Co/Al2O3). L’impact des paramètres liésà la préparation du catalyseur (nature du support, dispersion de la phase métallique et formation departicules bimétalliques) sur les chaleurs d’adsorption a ensuite été évalué sur des catalyseurs à based’iridium et des catalyseurs tels que Pt-Pd, Pt-Cu respectivement. Enfin l’approche micro-cinétique dela réaction CO/O2 appliquée aux catalyseurs à base d’iridium et de particules bimétalliques Pt-Pd, viaune étude par oxydation isotherme des espèces CO adsorbées à basses températures, a montré que lesétapes superficielles impliquées étaient similaires à celles sur platine et palladium. Les impacts dedivers paramètres expérimentaux sur l’oxydation des espèces CO adsorbées caractérisée par unepériode d’induction sont qualitativement identiques, seuls les paramètres cinétiques tels que l’énergied’activation apparente de la réaction sont modifiés. / The aim of this thesis is to develop tools and procedures to study by the experimentalmicrokinetic approach, in particular for the CO/O2 reaction applied to metal supported catalystcontaining iridium particles and bimetallic Pt-Pd particles. The characterization of the first elementarystep of CO adsorption on different metals (nature of adsorption, heat of adsorption of each species) hasrequired the development of a method initially adapted for the IR analysis in transmission mode:AEIR method (Adsorption Equilibrium InfraRed spectroscopy). The experimental conditions allowinga quantitative exploitation of IR spectra in diffuse reflectance mode has been established allowing theuse of the AEIR method. This method has been developed extending the range of application oncatalysts that dissociate strongly CO firstly using diffuse reflectance mode for catalyst which can notbe study in transmission mode (Fe/Al2O3) and then in transmission mode (Co/Al2O3). The impact ofparameters linked to the preparation of catalyst (nature of the support, dispersion of metallic phase,and formation of bimetallic particles) on the heat of adsorption has been evaluated on Ir catalysts andbimetallic particles like Pt-Pd, Pt-Cu respectively. Then, the microkinetic approach of the CO/O2reaction dedicated to Ir and Pt-Pd catalysts, considering the isothermal oxidation of CO adsorbedspecies at low temperature, has shown that the superficial steps involved were similar to those for Ptand Pd catalysts. The impacts of several experimental parameters on the oxidation of CO adsorbedspecies characterized by an induction period are qualitatively identical, only the kinetic parameterslike the apparent activation energy are modified.
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