This thesis details electrical and physical measurements of pulsed laser deposition-applied thin film coatings of Alumina, Ceria, and Yttria-stabilized Zirconia (YSZ) on a LiNi0.5Mn0.3Co0.2O2 (NMC) cathode in a Lithium ion battery. Typical NMC cathodes exhibit problems such as decreased rate performance and an opportunity for increased capacity exists by raising operation voltage beyond the electrolyte stability window. Very thin (~10 nm) coatings of stable oxides provide a pathway to solve both problems. As well, the electrochemical impedance spectra of the uncoated and coated cells were measured after different numbers of cycles to reveal the property variation in the cathode. Further understanding of the mechanism of rate performance enhancement and chemical protection by thin oxide coatings will continue to improve battery capability and open up new applications. Ceria-coated Li-NMC cells show the best capacity and rate performance in battery testing. Through electrochemical impedance spectroscopy (EIS), the surface film resistance was found to remain stable or even drop slightly after repeated cycling at high voltage. CeO2 is proposed as a coating for Lithium ion battery cathodes owing to its high chemical stability and the demonstrated but not yet well understood electrical conductivity. Alumina-coated cathode shows comparable performance as that of the uncoated cell in the early stage of the test, but through the course of testing the rate capability and recoverable capacity is improved. This is possibly due to Al2O3?s well-known abilities as HF scavenger and chemically inert nature. YSZ-coated cathode performs worse than the uncoated ones in terms of capacity, rate capability, and EIS-related figures of merit. The reason for the poor performance is not yet known, and repeatability tests are under way to verify performance. High voltage cycling reveals no obvious difference in irreversible loss between the coated or uncoated cells. The reason for the lack of distinction could be the relatively small percentage of surface coating compared to the thick doctor-blade processed cathode layer.

The lithium ion battery is today mainly used in cell phonesand laptops. In the future, this kind of battery might beuseful in hybrid electric vehicles as well. In this work, the main focus has been to gain more knowledgeabout the lithium ion battery in the hybrid electric vehicle(HEV) and more precisely to examine what processes of thebattery that are limiting at HEV currents. Both experiments andmathematical modelling have been used. In both cases, highrate, pulsed currents typical for the HEV, have been used. Two manuscripts have been written. Both of them concern thebehaviour of the battery at HEV load, but from different pointsof view. The first one concerns the electrochemical behaviourof the battery at different ambient temperatures. Theexperimental results of this paper were used to validate amathematical model of a Li-ion battery. Possiblesimplifications of the model were identified. In this work itwas also concluded that the mass transfer of the electrolyte isthe main limiting process within the battery. The mass transferof the electrolyte was further studied in the second paper,where the concentration of lithium ions was measured indirectlyusing in situ Raman spectroscopy. This study showed that themathematical description of the mass transfer of theelectrolyte is not complete. One main reason of this issuggested to be the poor description of the physical parametersof the electrolyte. These ought to be further studied in orderto get a better fit between concentration gradients predictedby experiments and model respectively.

<p>The predicted growth in demand for electric vehicles (EVs) has given rise to increasing use of lithium-ion batteries (LIBs), which are the source of energy used in all EVs. Recycling of spent LIBs not only can supply more materials to manufacturing new LIBs, but also can mitigate haz-ardous waste disposal in the environment. Direct recycling focuses on separating cathode materials to be re-purposed or remanufactured. Delamination of cathode materials is the necessary first step; however, it is fraught with difficulties due to the strong adhesive forces provided by the polyvi-nylidene fluoride (PVDF) binder that is widely used in LIBs. The widely accepted delamination methods are N-Methyl-2-pyrrolidone (NMP) solvent dissolution and direct calcination, which are not desirable due to either environmental and health concerns or high energy consumption.</p> <p>The lithium chemical systems (LiCl, LiNO₃, and LiOH) and their binary eutectic systems, were systematically studied to recover heterogeneous cathode active materials (NMC 111 and LMO) from spent LIBs of EVs. The LiOH-LiNO₃ eutectic system showed 98.3% peel-off effi-ciency under preferable conditions. The recycled products were characterized using ICP-OES, XPS, SEM, and XRD. There were minimal changes in chemical composition, morphology, or crystal structure of the recycled cathode materials after LiOH-LiNO3 eutectic treatment, compared with those recycled with an AlCl₃-NaCl eutectic molten salt treatment that introduces more Al contamination and morphological defects.  </p> <p>In order to avoid corrosive chemicals and minimize particle agglomeration, additional lith-ium salts were investigated, including LiOAc (lithium acetate), Li₂CO₃, and Li₂SO₄. A peel-off efficiency of up to 98.5% was achieved at a LiOAc to LiNO₃ molar ratio of 3:2, salt to cathode mass ratio of 10:1, temperature of 300° C, and a holding time of 30 minutes. To validate the effect of the cations, the recycled products from the molten sodium salt system (NaOAc-NaNO3) were tested. The lithium salt system achieved separation at a lower temperature. Use of LiOAc-LiNO₃ minimized morphological changes compared with direct calcination.</p> <p>The effective separation in LiOH-LiNO3 or LiOAc-LiNO3 molten salt systems was based on promotion of PVDF decomposition, and these two systems may be feasible for recycling other typical cathodes (LCO and LFP) where PVDF is used as the binder. Use of molten lithium salts as alternatives to direct calcination or use of other solvents, may help facilitate recycling of spent LIBs, and even achieve a way for closed loop direct recycling of materials.</p> <p> Additionally, a chemical-free pressure washing system was studied to overcome the adhe-sion provided by PVDF. Although the pressure washing system was not able to remove PVDF from the cathode materials, nearly instant separation from the aluminum backing was achieved when the shear stress and normal stress provided by the impacting of high-pressure waterjet was stronger than the binding forces. Factors investigated included water pressure, distance between the nozzle and cathode, the incident angle of the water jet, and the nozzle type (sprayer angle). A 34-1 fractional factorial design was used to evaluate the parameters and find the optimal operating conditions. A small amount of Al and consistent morphology (of nearly pristine cathode active materials) were detected. Three kinds of recycled cathode materials (NMC&LMO, LCO, and LFP) were used as inputs to investigate a sulfuric acid leaching process, indicating high leaching effi-ciencies (lithium > 90% and cobalt > 85%).</p> <p>The degradation of cathode active materials or PVDF affects the adhesion force between cathode materials layer and Al current collector. Because delamination replies on inactivation of bonding forces provided by PVDF, it is believed that the storage environment (air, O₂ or H_{<strong>2</strong>}O) will affect the performances of delamination to some extent. Three representative methods (direct cal-cination, solvent extraction, and pressure washing system) of delamination were selected to eluci-date the effect from air exposure time. Direct calcination was barely influenced and stably sepa-rated CAMs in terms of peel-off efficiency. The pressure washing system or solvent extraction exhibited high peel-off efficiency using control samples, but the performance regarding either Al contamination or separation efficiency  significantly worsened after long air exposure time. This hypothesis could explain lack of reproducibility of some results in different studies and highlight the importance of strict storage condition of spent LIBs to direct recycling technology. </p> <p>Overall, this thesis examines innovative delamination methods for the development of cost-efficient and environmentally friendly direct recycling of spent LIBs. Application of the eutectic molten lithium salt system (LiOH-LiNO₃ and LiOAc-LiNO₃) or pressure washing system indicates promising benefits to reduce toxic gas emission and energy consumption, and accelerate the cir-cular economy.</p>

Thesis advisor: Dunwei Wang / When their electrodes are made of nanomaterials or materials with nanoscale features, devices for energy conversion and energy storage often exhibit new and improved properties. One of the main challenges in material science, however, is to synthesize these nanomaterials with designed functionality in a predictable way. This thesis presents our successes in synthesizing TiSi₂ nanostructures with various complexities using a chemical vapor deposition (CVD) method. Attention has been given to understanding the chemistry guiding the growth. The governing factor was found to be the surface energy differences between various crystal planes of orthorhombic TiSi₂ (C54 and C49). This understanding has allowed us to control the growth morphologies and to obtain one-dimensional (1D) nanowires, two-dimensional (2D) nanonets and three-dimensional (3D) complexes with rational designs by tuning the chemical reactions between precursors. Among all these morphologies, the 2D nanonet, which is micrometers wide and long but only approximately 15 nm thick, has attracted great interest because it is connected by simple nanostructures with single-crystalline junctions. It offers better mechanical strength and superior charge transport while preserving unique properties associated with the small-dimension nanostructure, which opens up the opportunity to use it for various energy related applications. In this thesis we focus on its applications in lithium ion batteries. With a unique heteronanostructure consisting of 2D TiSi₂ nanonets and active material coating, we demonstrate the performances of both anode and cathode of lithium ion batteries can be highly improved. For anode, Si nanoparticles are deposited as the coating and at a charge/discharge rate of 8400 mA/g, we measure specific capacities >1000 mAh/g with only an average of 0.1% decay per cycle over 100 cycles. For cathode, V₂O₅ is employed as an example. The TiSi₂/V₂O₅ nanostructures exhibit a specific capacityof 350 mAh/g, a power rate up to 14.5 kW/kg, and 78.7% capacity retention after 9800 cycles. In addition, TiSi₂ nanonet itself is found to be a good anode material due to the special layer-structure of C49 crystals. / Thesis (PhD) — Boston College, 2012. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Chemistry.

Thesis advisor: Dunwei Wang / The performance of advanced energy storage devices is intimately connected to the designs of electrodes. To enable significant developments in this research field, we need detailed information and knowledge about how the functions and performances of the electrodes depend on their chemical compositions, dimensions, morphologies, and surface properties. This thesis presents my successes in synthesizing and characterizing electrode materials for advanced electrochemical energy storage devices, with much attention given to understanding the operation and fading mechanism of battery electrodes, as well as methods to improve their performances and stabilities. This dissertation is presented within the framework of two energy storage technologies: lithium ion batteries and lithium oxygen batteries. The energy density of lithium ion batteries is determined by the density of electrode materials and their lithium storage capabilities. To improve the overall energy densities of lithium ion batteries, silicon has been proposed to replace lithium intercalation compounds in the battery anodes. However, with a ~400% volume expansion upon fully lithiation, silicon-based anodes face serious capacity degradation in battery operation. To overcome this challenge, heteronanostructure-based Si/TiSi2 were designed and synthesized as anode materials for lithium ion batteries with long cycling life. The performance and morphology relationship was also carefully studied through comparing one-dimensional and two-dimensional heteronanostructure-based silicon anodes. Lithium oxygen batteries, on the other hand, are devices based on lithium conversion chemistries and they offer higher energy densities compared to lithium ion batteries. However, existing carbon based electrodes in lithium oxygen batteries only allow for battery operation with limited capacity, poor stability and low round-trip efficiency. The degradation of electrolytes and carbon electrodes have been found to both contribute to the challenges. The understanding of the synergistic effect between electrolyte decomposition and electrode decomposition, nevertheless, is conspicuously lacking. To better understand the reaction chemistries in lithium oxygen batteries, I designed, synthesized, and studied heteronanostructure-based carbon-free inorganic electrodes, as well as carbon electrodes whose surfaces protected by metal oxide thin films. The new types of electrodes prove to be highly effective in minimizing parasitic reactions, reducing operation overpotentials and boosting battery lifetimes. The improved stability and well-defined electrode morphology also enabled detailed studies on the formation and decomposition of Li2O2. To summarize, this dissertation presented the synthesis and characterization of inorganic nanostructured materials for advanced energy storage. On a practical level, the new types of materials allow for the immediate advancement of the energy storage technology. On a fundamental level, it helped to better understand reaction chemistries and fading mechanisms of battery electrodes. / Thesis (PhD) — Boston College, 2015. / Submitted to: Boston College. Graduate School of Arts and Sciences. / Discipline: Chemistry.

Lithium-ion battery (LIB) is widely utilized in many modern applications as energy sources. Numerous efforts have been dedicated to increasing electrochemical performances, but improvement on battery safety remains a visible challenge. While new electrode materials have been developed, advancement in new separator for LIB has remained relatively slow. Separator is the polymeric porous material that physically separates electrodes and allows free flow of ions through its structure. It is electrochemically inactive but essential for avoiding thermal runaway conditions. Besides its crucial functions, separator has been known as the mechanically weakest component. Structural battery is a new approach that employs multifunctional material concept to use LIB as load-bearing material to minimize the weight of the complete system and maximize the efficiency. Separator materials are required to have good thermal stability, battery chemistry, and mechanical performance. This work aims at creating electrospun membranes with improved thermal resistance, structural integrity and moderate ionic conductivity as the next generation LIB separators. Electrospinning process is known as a versatile and straightforward technique to fabricate continuous fibers at nano- and micro- scales. The electrospinning process employs an electrostatic force to control the production of fibers from polymer solutions. Solution and process parameters, including type of polymer and solvent system, concentration of polymer solution, acceleration voltage, and solution feed rate, have been studied to achieve the desirable membrane properties. In this report, the electrospinning parameters affecting morphology and corresponding properties of electrospun membranes, electrospun polymer composite and polymer-metal oxide composite membranes for structural battery applications will be discussed.

"A ¡°mixed cathodes¡± LIB recycling process was first proposed and developed in the CR3 center at Worcester Polytechnic Institute. This process can efficiently and economically recover all the valuable metal elements in LIB waste. In the end of the recovery process, lithium, nickel, manganese, and cobalt ions will be recovered in the leaching solution. The objective of this work is to utilize the leaching solution to synthesis NixMnyCoz(OH)2 precursors and their corresponding LiNixMnyCozO2 cathode materials. The synthesized cathode materials can be used to build new LIBs, allowing the overall process to be a ¡°closed loop¡±. "

archives@tulane.edu / This dissertation utilizes molecular theory and simulations to study thermodynamics of ions in electrolyte solutions of practical interest. The first half of this work focuses on two important electrochemical energy storage systems: Lithium ion batteries and supercapacitors based on carbon nanotube (CNT) forests. In lithium ion batteries, the characteristics of Li+ transport are studied in the solid electrolyte interphase of batteries. This study has potential applications in the design and theoretical testing of novel fast-charging batteries. The work on CNT supercapacitor focuses on the dependence of capacitance on pore spacing and electrode potentials. In the second half, the hydration of halides (fluoride and chloride) are studied using Quasi-chemical theory (QCT). Here, refinements in the implementation of QCT are pursued, leading to free energies that are in excellent agreement with experiments. This advancement should be helpful to address issues such as Hofmeister effects and selectivity in ion channels. / 1 / Ajay Muralidharan

>Magister Scientiae - MSc / Lithium iron manganese phosphate (LiFe0.5Mn0.5PO4), is a promising, low cost and high energy density (700 Wh/kg) cathode material with high theoretical capacity and high operating voltage of 4.1 V vs. Li/Li+, which falls within the electrochemical stability window of conventional electrolyte solutions. However, a key problem prohibiting it from large scale commercialization is its severe capacity fading during cycling. The improvement of its electrochemical cycling stability is greatly attributed to the suppression of Jahn-Teller distortion at the surface of the LiFe0.5Mn0.5PO4 particles. Nanostructured materials offered advantages of a large surface to volume ratio, efficient electron conducting pathways and facile strain relaxation. The LiFe0.5Mn0.5PO4 nanoparticles were synthesized via a simple-facile microwave method followed by coating with multi-walled carbon nanotubes (MWCNTs) nanoparticles to enhance electrical and thermal conductivity. The pristine LiFe0.5Mn0.5PO4 and LiFe0.5Mn0.5PO4-MWCNTs composite were examined using a combination of spectroscopic and microscopic techniques along with electrochemical techniques such as cyclic voltammetry (CV) and electrochemical impedance spectroscopy (EIS). Microscopic results revealed that the LiFe0.5Mn0.5PO4-MWCNTs composite contains well crystallized particles and regular morphological structures with narrow size distributions. The composite cathode exhibits better reversibility and kinetics than the pristine LiFe0.5Mn0.5PO4 due to the presence of the conductive additives in the LiFe0.5Mn0.5PO4-MWCNTs composite. For the composite cathode, D = 2.0 x 10-9 cm2/s while for pristine LiFe0.5Mn0.5PO4 D = 4.81 x 10-10 cm2/s. The charge capacity and the discharge capacity for LiFe0.5Mn0.5PO4-MWCNTs composite were 259.9 mAh/g and 177.6 mAh/g, respectively, at 0.01 V/s. The corresponding values for pristine LiFe0.5Mn0.5PO4 were 115 mAh/g and 44.75 mAh/g, respectively. This was corroborated by EIS measurements. LiFe0.5Mn0.5PO4-MWCNTs composite showed to have better conductivity which corresponded to faster electron transfer and therefore better electrochemical performance than pristine LiFe0.5Mn0.5PO4. The composite cathode material (LiFe0.5Mn0.5PO4-MWCNTs) with improved electronic conductivity holds great promise for enhancing electrochemical performances and the suppression of the reductive decomposition of the electrolyte solution on the LiFe0.5Mn0.5PO4 surface. This study proposes an easy to scale-up and cost-effective technique for producing novel high-performance nanostructured LiFe0.5Mn0.5PO4 nano-powder cathode material. / 2023-12-01

Electric and hybrid electric vehicles are gaining momentum as a sustainable alternative to conventional combustion based transportation. The operating temperature of the vehicle will vary significantly over the vehicle lifetime and this variance in operating temperature will strongly impact the performance, driving range, and durability of batteries used in the vehicles. In the first part of this thesis, an experimental facility is developed to accurately quantify the effects of battery operating temperature on discharge characteristics through precise control of the battery operating temperatures, utilizing a water-ethylene glycol solution in a constant temperature thermal bath. A prismatic 20Ah LiFEPO4 battery from A123 is tested using the developed method, and temperature measurements on the battery throughout discharge show a maximum variation of 0.3°C temporally and 0.4°C spatially at a 3C discharge rate, in contrast to 13.1°C temperature change temporally and 4.3°C spatially when using the conventional air convection temperature control method under the same test conditions. A comparison of battery discharge curves using the two methods show that the reduction in spatial and temporal temperature change in the battery has a large effect on the battery discharge characteristics. The developed method of battery temperature control yields more accurate battery discharge characterization due to both the elimination of state-of-charge drift caused by spatial variations in battery temperature, and inaccurate discharge characteristics due to battery heat up at various discharge and ambient conditions. Battery discharge characterization performed using the developed method of temperature control exhibits a reduction in battery capacity of 95% when the operating temperature is decreased from 20°C to -10°C at 3C discharge rate. A reduction of 35% in battery capacity is observed when for the same temperature decrease at a 0.2C discharge rate. The observed effect of operating temperature on the capacity of the tested battery highlights the importance of an effective thermal management system, the design of which requires accurate knowledge of the heat generation characteristics of the battery under various discharge rates and operating temperatures. In the second part of this thesis, a calorimeter capable of measuring the heat generation rates of a prismatic battery is developed and verified by using a controllable electric heater. The heat generation rate of a prismatic A123 LiFePO4 battery is measured for discharge rates ranging from 0.25C to 3C and operating temperature ranging from -10°C to 40°C. Results show that the heat generation rates of Lithium ion batteries are greatly affected by both battery operating temperature and discharge rate. At low rates of discharge the heat generation is not significant, even becoming endothermic at the battery operating temperatures of 30°C and 40°C. Heat of mixing is observed to be a non-negligible component of total heat generation at discharge rates as low as 0.25C for all tested battery operating temperatures. A double plateau in battery discharge curve is observed for operating temperatures of 30°C and 40°C. The developed experimental facility can be used for the measurement of heat generation for any prismatic battery, regardless of chemistries. The characterization of heat generated by the battery under various discharge rates and operating temperatures can be used to verify the accuracy of battery heat generation models currently used, and for the design of an effective thermal management system for electric and hybrid electric vehicles in the automotive industry.