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Membrane bioreactor production of lignin and manganese peroxidaseSolomon, MS January 2001 (has links)
Thesis (M.Tech-Chemical Engineering)--Cape Technikon, Cape Town, 2001 / The white-rot fungus (WRF), Phanerochaete chrysosporium, is a well known microorganism
which produces ligninolytic enzymes. These enzymes can play a major role in
the bioremediation of a diverse range of environmental aromatic pollutants present in
industrial effluents. Bioremediation of aromatic pollutants using ligninolytic enzymes
has been extensively researched by academic, industrial and government institutions,
and has been shown to have considerable potential for industrial applications.
Previously the production of these enzymes was done using batch cultures. However,
this resulted in low yields of enzyme production and therefore an alternative method
had to be developed. Little success on scale-up and industrialisation of conventional
bioreactor systems has been attained due to problems associated with the continuous
production of the pollutant degrading enzymes. It was proposed to construct an
effective capillary membrane bioreactor, which would provide an ideal growing
environment to continuously culture an immobilised biofilm of P; chrysosporium
(Strain BKMF-1767) for the continuous production of the ligninolytic enzymes,
Lignin(LiP) and Manganese(MnP) Peroridase. A novel membrane gradostat reactor
(MGR) was shown to be superior to more conventional systems of laboratory scale
enzyme production (Leukes et.al., 1996 and Leukes, 1999). This concept was based on
simulating the native state ofthe WRF, which has evolved on a wood-air interface and
involved irnmobilisng the fungus onto an externally skinless ultrafiltration membrane.
The MGR however, was not subjected to optimisation on a laboratory scale.
The gradostat reactor and concept was used in this work and was operated in the deadend
filtration mode. The viability of the polysulphone membrane for cultivation of the
fungus was investigated. The suitability of the membrane bioreactor for enzyme
production was evaluated. The effect of microbial growth on membrane pressure and
permeability was monitored. A possible procedure for scaling up from a single fibre
membrane bioreactor to a multi-capillary system was evaluated.
Results indicated that the polysulphone membrane was ideal for the cultivation of P
chrysosporium, as the micro-organism was successfully immobi1ised in the macrovoids
of the membrane resulting in uniform biofilm growth along the outside of the
membrane. The production of Lignin and Manganese Peroxidase was demonstrated.
The enzyme was secreted and then transported into the permeate without a rapid decline
in activity. Growth within the relatively confined macrovoids of the membrane
contributed to the loss of membrane permeability. A modified Bruining Model was
successfully applied in the prediction of pressure and permeability along the membrane
The study also evaluated the effect of potential1y important parameters on the
production of the enzymes within the membrane bioreactor. These parameters include
air flow (Ch concentration), temperature, nutrient flow, relative redox potential and
nutrient concentrations
A sensitivity analyses was performed on temperature and Ch concentration. The
bioreactor was exposed to normal room temperature and a controlled temperature at
37°C. The reactors were then exposed to different O2 concentration between 21% and
99"10. It was found that the optimum temperature fur enzymes production is 3TJC.
When oxygen was used instead of air, there was an increase in enzyme activity. From
the results obtained, it was clear that unique culture conditions are required for the
production of LiP and MnP from Phanerochaete chrysosporium. These culture
conditions are essential fur the optimisation and stability of the bioreactor.
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Development of a palladium based membrane reactor system for production of ultra-pure hydrogen from liquefied petroleum gasKula, Lungelwa Ethel January 2017 (has links)
Thesis (MTech (Chemical Engineering))--Cape Peninsula University of Technology, 2017. / Hydrogen is widely regarded as the clean energy carrier for future use in both transportation and electricity sectors. It has become an important new focus as an alternative fuel for cleaner energy technologies especially in the Polymer Exchange Membranes (PEM) fuel cells. However, specific technical and marketing demands must be met by a fuel processor for ultra-pure hydrogen production and at a very competitive cost. Liquid Petroleum gas (LPG) is seen as a potential source for low cost hydrogen production due to its relatively high energy density, easy storage and well-established infrastructure for fuel. There is a growing interest in the use of membrane in reaction engineering with the selective separation of the products from the reaction mixture provided opportunities to achieve higher conversion. Membrane separation technologies have potential to reduce operating costs, minimise unit operations and lower energy consumption. The overall goal of this project is to investigate the engineering feasibility associated performance of employing a palladium or palladium alloy membrane reactor for the production of ultra-pure hydrogen from the products of a liquefied petroleum gas (LPG) pre-reformer in determining the optimal process conditions for the production of high purity hydrogen from the LPG feedstock and evaluating of the performance of a Pd-based membrane in relation to maximizing the yield of hydrogen from the feedstock as well as minimizing the CO content of the reformate.
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Characterization and optimization of an extractor-type catalytic membrane reactor for meta-xylene isomerization over Pt-HZSM-5 catalystDaramola, Michael Olawale 12 1900 (has links)
Thesis (PhD (Process Engineering))--University of Stellenbosch, 2010. / ENGLISH ABSTRACT: Future chemical production is faced with a challenge of limited material and energy
resources. However, process intensification might play a significant role to alleviating this
problem. Vision of process intensification through multifunctional reactors has stimulated
research on membrane-based reactive separation processes, in which membrane separation
and catalytic reaction occur simultaneously in one unit. These processes are rather attractive
applications because they are potentially compact, less capital intensive, and have lower
processing costs than traditional processes. Moreover, they often enhance the selectivity and
yield of the target product.
For about three decades, there has been a great evolution in p-Xylene production
technology, with many equipment improvements being instituted in the industry. Typically,
these improvements bring economic as well as processing advantages to the producers. Such
developments are vital, as the capital costs for process equipment to produce and separate
p-Xylene from xylene isomers, especially into high purity p-Xylene, still remain very high.
However, with numerous advantages of membrane-based reactive separation processes
compared to the conventional processes, the research focus has been channelled toward
application of MFI-type zeolite membranes for in situ separation and isomerization of xylene
in extractor-type catalytic membrane reactors. To contribute to this research line, this study
has focused on characterization and optimization of an extractor-type catalytic membrane
reactor (e-CMR) equipped with a nanocomposite MFI-alumina membrane as separation unit
for m-Xylene isomerization over Pt-HZSM-5 catalyst.
Nanocomposite MFI-alumina zeolite membranes (tubes and hollow fibres) used in
this study were prepared via a so-called “hydrothermal pore-plugging synthesis technique”
developed by Dalmon and his group more than a decade ago. In this concept, MFI material is
grown by 'pore-plugging' direct hydrothermal synthesis in a porous matrix rather than forming
thin films on top of the support. The advantages of this type of architecture over conventional
film-like zeolite membranes include: (i) minimization of the effect of thermal expansion
mismatch between the support and the zeolite, (ii) easy to scale-up, and (iii) easy module
assembly, because the separative layer (zeolite crystals) are embedded within the pores of the
ceramic support, reducing the effects of abrasion and thermal shocks. After membrane
synthesis, the membrane quality and separation performance of these membranes were
evaluated through single gas permeation (H2), binary gas separation (n-butane/H2) and ternary
vapour mixture of xylene isomers using the vapour permeation (VP) method with p-Xylene as
the target product. After evaluating the xylene isomer separation performance of the membranes, the membranes were used in extractor-type catalytic membrane reactors to carry
out m-Xylene isomerization over Pt-HZSM-5 catalyst with p-Xylene as the target product.
This dissertation has shown that nanocomposite MFI-alumina membrane tubes and
hollow fibre membranes were selective to p-Xylene from xylene isomers. The dissertation
also reports for the first time in open literature the excellent xylene separation performance of
nanocomposite MFI-alumina membrane tubes at higher xylene loading (or vapour pressure).
Unlike their film-like counterparts, the membranes still maintain increased selectivity to p-
Xylene at higher xylene vapour pressures without showing a drastic decrease in selectivity.
This outstanding property makes it a promising choice for pervaporation applications where
concentration profile is usually a major problem at higher loading of xylene.
With the use of nanocomposite MFI-alumina hollow fibre membranes, this research
has demonstrated that membrane configuration and effective membrane wall thickness play a
prominent role in enhancing cross membrane flux. Results presented in the study show, for
the first time in open literature, that nanocomposite MFI-alumina hollow fibre membrane
could enhance p-Xylene fluxes during the separation of ternary vapour mixture of xylene due
to the smaller effective wall thickness of the membrane (membrane thickness <1 μm) when
compared to conventional randomly oriented MFI zeolite films (membrane thickness >3 μm).
During xylene isomers separation with nanocomposite hollow fibre membrane, about 30%
increase in p-Xylene flux was obtained compared to the membrane tubes, operated under the
same conditions. Additionally, hollow fibres offer the added advantage of membrane surfaceto-
volume ratios as high as 3000 m2/m3 compared to conventional membrane tubes. Using
this type of system could be instrumental in reducing both the size and cost of permeating
modules for future xylene separation processes. However, obtaining high quality
nanocomposite MFI-alumina membrane fibres is subject to the availability of high quality
fibre supports.
Regarding the application of nanocomposite MFI-alumina membrane tubes as
extractor-type catalytic membrane reactors (referred to as extractor-type zeolite catalytic
membrane reactor (e-ZCMR) in this study) for m-Xylene isomerization over Pt-HZSM-5, the
results presented in this study further substantiate and confirm the potentials of e-ZCMRs
over conventional fixed-bed reactors (FBRs). In the combined mode (products in the
permeate plus products in the retentate), the e-ZCMR displayed 16-18% increase in p-Xylene
yield compared to an equivalent fixed-bed reactor operated at the same operating conditions.
On the basis of the high p-Xylene-to-o-Xylene (p/o) and p-Xylene-to-m-Xylene (p/m)
separation factors offered by the membranes, p-Xylene compositions in the permeate-only
mode (products in the permeate stream) in the range 95%-100% were obtained in the
e-ZCMR. When a defect-free nanocomposite MFI-alumina membrane tube with p-Xylene-too-
Xylene (p/o) separation factor >400 was used, ultra pure p-Xylene with p-Xylene purity approaching 100% in the permeate-only mode was obtained. Moreover, the e-ZCMR
displayed 100% para-selectivity in the permeate-only mode throughout the temperatures
tested. This is not possible with conventional film-like MFI-type zeolite membranes.
Therefore, the application of nanocomposite MFI-alumina membranes in extractor-type
catalytic membrane reactors could catalyse the development of energy-efficient
membrane-based process for the production of high purity p-Xylene.
Furthermore, in this dissertation, a report on modelling and sensitivity analysis of an
e-ZCMR equipped with a nanocomposite MFI-alumina membrane tube as separation unit for
m-Xylene isomerization over Pt-HZSM-5 catalyst is presented. The model output is in fair
agreement with the experimental results with percentage errors (absolute) of 17%, 29%,
0.05% and 19.5% for p-Xylene yield in combined mode, p-Xylene selectivity in combined
mode, p-Xylene selectivity in permeate-only mode and m-Xylene conversion, respectively.
Therefore, the model is adequate to explain the behaviour of e-ZCMR during m-Xylene
isomerization over Pt-HZSM-5 catalyst. The model is also adaptable to e-ZCMRs of different
configurations such as hollow fibre MFI-alumina membrane-based e-ZCMRs. To gain more
insight into the behaviour of the model to small changes in certain design parameters,
sensitivity analysis was performed on the model. As expected, the sensitivity analysis
revealed that intrinsic property of membrane (porosity, tortuosity), membrane effective
thickness and reactor size (indicated with reactor internal diameter) play a significant role on
the performance of e-ZCMR during p-Xylene production from the mixed xylenes.
MFI-alumina zeolite membranes with optimized parameters such as membrane porosity,
membrane tortuosity, and membrane effective wall thickness might enhance transport of
p-Xylene through the membrane and thus resulting in higher p-Xylene flux through the
membrane. This eventually would translate into an increase in p-Xylene yield in
permeate-only mode. As far as it could be ascertained, this is the first report in open literature
on modelling study with sensitivity analysis of e-ZCMR equipped with nanocomposite
MFI-alumina membrane tubes as separation unit for m-Xylene isomerization over Pt-HZSM-
5 catalyst.
In addition, the results of this study have confirmed previous research efforts
reported on the application of extractor-type catalytic membrane reactors, having MFI-type
membranes as separation units, for p-Xylene production via m-Xylene isomerization over a
suitable catalyst. Also, new ideas were developed, tested and proposed that now provide a
solid basis for further scale-up and techno-economical studies. Such studies are necessary to
evaluate the competitiveness of the technology with the traditional processes for the
production of high purity p-Xylene from mixed xylene.
In summary, the encouraging results, as documented in this dissertation and also
communicated to researchers in the area of membrane-based reactive separation (in the form of four peer-reviewed international scientific publications and four conference proceedings),
could provide a platform for developing a scaled-up membrane-based energy-efficient
industrial process for producing high purity p-Xylene through isomerization. / AFRIKAANSE OPSOMMING: Die produksie van chemiese stowwe word belemmer deur die uitdaging van beperkte
materiaal- en energiebronne. Prosesuitbreiding kan egter ‘n noemenswaardige rol in die
verligting van hierdie probleem speel. Die moontlike gebruik van multi-funksionele reaktore
in prosesuitbreiding het navorsing in membraan-gebaseerde reaktiewe skeidingsprosesse
(waar membraanskeiding en die katalitiese reaksie gelyktydig in ‘n enkele eenheid plaasvind)
aangemoedig. Hierdie prosesse is aantreklik omdat hulle potensieel kompak en minder
kapitaal-intensief is en ook teen laer koste as tradisionele prosesse bedryf kan word. Dit is ook
dikwels die geval dat die multi-funksionele reaktor die selektiwiteit en opbrengs van die
gewenste produk verhoog.
In die afgelope drie dekades was daar ’n sterk verandering in die tegnologie wat
gebruik word in die produksie van p-Xileen, met vele verbeterings aan nuwe toerusting wat in
die nywerheid in bedryf gestel is. Hierdie verbeteringe hou gewoonlik ekonomiese-, sowel as
bedryfsvoordele vir die produsente in. Ontwikkelings in hierdie veld is noodsaaklik aangesien
die kapitale uitgawes vir die toerusting om p-Xileen, veral baie suiwer p-Xileen, van
xileenpolimere te produseer en te skei, steeds baie hoog is. Met talle voordele gekoppel aan
membraangebaseerde reaktiewe skeidingsprosesse in vergelyking met normale prosesse, is
die navorsing egter gekanaliseer na die gebruik van MFI-tipe zeolietmembrane vir die in-situ
skeiding en isomerisasie van xileen in ekstraksie-tipe katalitiese membraanreaktore. As
bydrae tot hierdie navorsingsveld het hierdie studie op die karakterisering en optimering van
‘n ekstraksie-tipe katalitiese membraanreaktor (e-KMR), toegerus met ’n nanosaamgestelde
MFI-alumina membraan as skeidingseenheid vir m-Xileen isomerisasie in die teenwoordigheid
van ‘n Pt-HZSM-5 katalis, gefokus.
Nanosaamgestelde MFI-alumina zeolietmembrane (buise en hol vesels) wat in hierdie
studie gebruik is, is voorberei deur die sogenaamde “hidrotermiese porie-sperring sintese
tegniek” wat meer as ‘n dekade gelede ontwikkel is deur Dalmon en sy groep. In hierdie
tegniek word MFI-materiaal gekweek deur direkte hidrotermiese sintese in ‘n poreuse
matriks, eerder as die vorming van dun films bo-op die ondersteuningsbasis. Die voordele van
hierdie ontwerp bo dié van die konvensionele filmagtige zeolietmembrane sluit in: (i)
minimering van die effek van termiese uitsetting op die gaping tussen die ondersteuningsbasis
en die zeoliet, (ii) die gemak van opskalering, en (iii) die gemak waarmee die modules
aanmekaar gesit kan word, omdat die skeidingslaag (zeolietkristalle) binne die porieë van die
keramiek-ondersteuningsbasis geleë is, wat die effek van erodering en termiese skok
verminder. Ná die membraansintese is die membraankwaliteit en skeidingsvermoë geevalueer
deur enkel-gas-deurdringing (H2), binêre-gas-skeiding (n-butaan/H2), en ternêre dampmengsel van xileen-isomere deur die gebruik van die damp-deurdringingsmetode met
p-Xileen as die teikenproduk.
Hierdie tesis het gewys dat nanosaamgestelde MFI-alumina membraanbuise en hol
vesel membrane selektief was ten opsigte van p-Xileen vanuit xileen-isomere. Die tesis doen
ook, vir die eerste keer in die oop literatuur verslag, oor die uitstekende p-Xileen skeidingsvermoë
van nanosaamgestelde MFI-alumina buise by hoër xileenladings (of dampdrukke).
Anders as hulle filmagtige eweknieë het die membrane steeds hul verhoogde selektiwiteit vir
p-Xileen by hoër dampdrukke behou, sonder ‘n merkbare verlaging in die selektiwiteit.
Hierdie merkwaardige eienskap maak dit ‘n belowende keuse vir pervaporasie toepassings,
waar die konsentrasieprofiel (as gevolg van hoër xileenladings) gewoonlik ’n noemenswaardige
probleem is.
Met die gebruik van nanosaamgestelde MFI-alumina membrane het hierdie navorsing
gewys dat membraankonfigurasie en –wanddikte ‘n prominente rol speel in die verbetering
van vloei oor die membraan. Resultate wat in die studie voorgelê word, wys, vir die eerste
keer in oop literatuur, dat hol vesel nanosaamgestelde MFI-alumina membrane die deurvloei
van p-Xileen kan verbeter gedurende die skeiding van ternêre dampmengsels van xileen, as
gevolg van die kleiner effektiewe wanddikte van die membraan (<1 μm) wanneer dit vergelyk
word met konvensionele kansgewys-geörienteerde MFI-zeoliet films met ‘n membraandikte
van >3 μm. Tydens die skeiding van xileen-isomere met nanosaamgestelde hol vesel
membrane is ‘n verbetering van ongeveer 30 % in die deurvloei van p-xileen verkry,
vergeleke met membraanbuise, by identiese bedryfstoestande. Hol vesels bied ook die verdere
voordeel van oppervlak-tot-volume verhoudings van so hoog as 3000 m2/m3 vergeleke met
konvensionele membraanbuise. Die gebruik van hierdie tipe sisteem kan deurslaggewend
wees in die vermindering van die grootte en koste van deurlatingseenhede in toekomstige
xileen-skeidingsprosesse. Die vervaardiging van hoë-kwaliteit nanosaamgestelde MFIalumina
membraanvesels is egter onderworpe aan die beskikbaarheid van hoë-kwaliteit
vessel-ondersteuningsbasisse.
Wat die gebruik van nanosaamgestelde MFI-alumina membraanbuise as ekstraksietipe
katalitiese membraanreaktore betref (ekstraksie-tipe zeoliet katalitiese membraanreaktor,
of e-ZKMR in hierdie studie) vir m-Xileen isomerisasie in die teenwoordigheid Pt-HZSM-5,
bevestig die resultate die potensiaal van e-ZKM reaktore bo konvensionele vaste-bed reaktore
(VBR). In die gekombineerde verstelling (met produkte in die permeaat sowel as die
retentaat) toon die e-ZKMR ‘n 16 – 18% verbetering in die opbrengs van p-Xileen vergeleke
met ‘n ekwivalente VBR by dieselfde bedryfskondisies. Gegrond op die hoë p-Xileen-tot-o-
Xileen (p/o) en p-Xileen-tot-m-Xileen (p/m) skeidingsfaktore wat deur die membraan gebied
word, is p-Xileen-samestellings in die slegs-permeaat verstelling (produkte in die
permeaatstroom) van tussen 95 en 100% in die e-ZKMR verkry. Toe ‘n defek-vrye nanosaamgestelde MFI-alumina membraanbuis met ‘n (p/o) skeidingsfaktor van >400 gebruik
is, is p-Xileen met ‘n suiwerheid na aan 100% in die slegs-permeaat verstelling verkry. Die
e-ZKMR het ook 100% para-selektiwiteit in die slegs-permeaat verstelling getoon by alle
toets-temperature, iets wat onmoontlik is met gewone filmagtige MFI-tipe zeolietmembrane.
Om hierdie rede is dit moontlik dat die gebruik van MFI-alumina membrane in ekstraksie-tipe
katalitiese membraanreaktore die ontwikkeling van energie-doeltreffende membraangebaseerde
prosesse vir die produksie van suiwer p-Xileen kan bevorder.
Verder word daar in hierdie tesis verslag gedoen oor die modelering en
sensitiwiteitsanalise van ‘n e-ZKMR wat toegerus is met ‘n nanosaamgestelde MFI-alumina
membraanbuis as skeidingseenheid vir m-Xileen isomerisasie in die teenwoordigheid van ‘n
Pt-HZSM-5 katalis. Die model-uitsette is redelik in ooreenstemming met eksperimentele
resultate met absolute fout-persentasies van 17, 27, 0.05 en 19.5 % vir die p-Xileen opbrengs
in die gekombineerde verstelling, p-Xileen selektiwiteit in die gekombineerde verstelling,
p-Xileen selektiwiteit in die slegs-permeaat verstelling en m-Xileen omsetting,
onderskeidelik. Om hierdie rede kan die model die gedrag van ‘n e-ZKMR verduidelik tydens
die m-Xileen isomerisasie in die teenwoordigheid van ‘n Pt-HZSM-5 katalis. Die model kan
ook aangepas word na e-ZKM reaktore met verskillende konfigurasies, soos hol vesel MFIalumina
membraan-gebaseerde e-ZKMRe. Om meer insig te kry in die gedrag van die model
op klein veranderinge in sekere ontwerpparameters, is ‘n sensitiwiteitsanalise op die model
uitgevoer. Soos verwag, het die sensitiwiteitsanalise gewys dat die intrinsieke eienskappe van
die membraan (porositeit, tortuositeit), die effektiewe van membraandikte en die
reaktorgrootte (gemeet as die interne deursnit van die reaktor) ‘n noemenswaardige rol speel
in die gedrag van die e-ZKMR gedurende p-Xileen produksie vanuit gemengde xilene.
MFI-alumina zeolietmembrane met geoptimeerde parameters soos membraanporositeit,
-tortuositeit, en –wanddikte mag dalk die oordrag van p-Xileen deur die membraan
bevorder en sodoende ‘n hoër vloei van p-Xileen oor die membraan bewerkstellig. Dit sal
uiteindelik lei tot ‘n verhoging in die opbrengs van p-Xileen in die slegs-permeaat verstelling.
So ver dit vasgestel kon word, is hierdie die eerste verslag in die oop literatuur wat die
modelering en sensitiwiteitsanalise van ‘n e-ZKMR, toegerus met nanosaamgestelde MFIalumina
membraanbuise as skeidingseenheid vir m-Xileen isomerisasie in die
teenwoordigheid van ‘n Pt-HZSM katalis, aanspreek.
Verder ondersteun die resultate van hierdie studie vorige navorsingspogings op die
gebruik van e-KMRe, met MFI-tipe membrane as skeidingseenhede, vir die produksie van
p-Xileen deur middel van m-Xileen isomerisasie in die teenwoordigheid van ‘n geskikte
katalis. Verder is nuwe idees ontwikkel, getoets en voorgestel wat dien as ’n stewige basis vir
verdere opskalering- en tegno-ekonomiese studies. Sodanige studies is nodig om die
vatbaarheid van die tegnologie relatief tot die tradisionele prosesse te bepaal. Ter opsomming, die bemoedigende resultate, soos in die tesis gedokumenteer (en ook
gepubliseer in vier ewe-knie beoordeelde internasionale wetenskaplike joernale en vier
konferensiestukke), kan as ‘n platform dien vir die ontwikkeling van ’n opgeskaleerde
membraan-gebaseerde energie-doeltreffende nywerheidsproses vir die produksie van suiwer
p-Xileen deur middel van isomerisasie.
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The development of a membrane reactor for the dehydrogenation of isopropanolMouton, Duane Wilmot 04 1900 (has links)
Thesis (MScIng)--University of Stellenbosch, 2003. / ENGLISH ABSTRACT: Both porous and dense hydrogen selective membranes have recently been an active area
of research. The combination of a reactor and a separator in the form of a membrane
reactor is seen as a feasible application in which to perform dehydrogenation reactions.
These reactions are equilibrium limited so that the removal of the product H2 by a
selective membrane can improve the process effectiveness. Early Pd-based membranes
were made of thin-walled tubes. In an attempt to increase permeation rates, thin
supported Pd membranes have been developed.
This study investigated the development and performance of a catalytic membrane
reactor. The membrane reactor consists of a tubular alumina membrane support coated on
the inside with a film of palladium or a palladium-copper alloy. This reactor was used for
the dehydrogenation of isopropanol. The thin film was coated on the alumina support
using an electroless plating process. This process occurs in a liquid medium where
palladium and copper are deposited by electrolysis or electroless means. With these
methods alloys can also be deposited on the support. By plating a thin film of palladium
on the alumina membranes, will attract hydrogen molecules from the reaction product,
which will increase the reaction rate. The electroless plating process consists of four
major components:
(i)
(ii)
(iii)
(iv)
reducing agent ( 0.04 M hydrazine),
temperature bath,
stabilised source of metal ions, and
support membrane (α-alumina).
Heat treatment was carried out on the coated membranes for 5 hours in a hydrogen
atmosphere at 450°C. The plated membranes supplied by Atech were characterised using
X-ray diffraction (XRD), scanning electron microscopy (SEM) and particle induced Xray
emission (PIXE) before and after heat treatment. SEM photographs showed that the
pore size of the membranes was doubtful and due to that the films were not of a dense nature. XRD results revealed that heat treatment led to the formation of smaller Pd and
Cu crystallites. The concentration profiles constructed from the PIXE results indicated
that Cu and Pd penetrated deep into the pores of the membrane during film preparation.
Different catalysts (Al2O3, MgO and SiO2) were tested and the best one was chosen as
catalyst in the membrane reactor. These catalytic runs were done in a plug flow (fixedbed)
reactor. Different particle sizes of catalysts were also tested. A 9.2 Cu wt % on silica
achieved the highest acetone yields for the temperatures tested. Two different types of
alumina membrane reactors were used. These were supplied from SCT. One membrane
only coated with palladium and the other coated with palladium and copper. Selectivity
and permeability tests were also carried out on these membranes. Selectivities of up to
90.6 could be reached with the palladium coated membrane. The palladium-copper plated
membrane only achieved selectivities of up to 13. With heat treatment this value
decreased even more. The palladium coated membrane also achieved much better
conversion to acetone in the dehydrogenation of 2-propanol. The reason for that is its
better selectivity. The palladium-copper membrane reactor did not show much better
results than the fixed-bed reactor. / AFRIKAANSE OPSOMMING: Hierdie studie ondersoek die ontwikkeling en werk verrigting van ‘n katalitiese
membraan reaktor. Die membraan reaktor bestaan uit ‘n dun film palladium of
palladium-koper allooi wat aan die binnekant van ‘n silindriese alumina membraan
geplateer word. Die alumina dien as membraanbasis. Hierdie reaktor sal gebruik word vir
die dehidrogenering van isopropanol.
Die dun films van metaal word neergeslaan op die alumina basis deur ‘n elektrodelose
platerings proses. Hierdie proses vind plaas in ‘n vloeistof medium waar palladium en
koper neerslag plaasvind op ‘n elektrodelose wyse. Met hierdie metode kan metaal
allooie geplateer word op basis membrane. Deur ‘n dun palladium lagie aan die binnekant
van die alumina membrane te plateer sal veroorsaak dat waterstof molekules uit die
reaksie volume sal weg beweeg. Dit sal ‘n verhoging in reaksie tempo meebring. Die
platerings proses bestaan uit vier komponente:
(i) reduseermiddel (0.04M Hidrasien),
(ii) temperatuur water bad,
(iii) stabiliseerde bron van metaal ione (Pd/Cu kompleks oplossing), en
(iv) basis membraan (α-alumina).
Hittebehandeling vir 5 uur is uitgevoer op hierdie geplateerde membrane by 450°C in ‘n
waterstofatmosfeer. Die geplateerde membrane is daarna gekarakteriseer- voor en na
hittebehandeling. Dit is gekarakteriseer deur X-straal diffraksie (XRD), skanderings
elektron mikroskopie (SEM) en partikel geïnduseerde X-straal emissie (PIXE). XRD
eksperimente het gewys dat die koper en die palladium ‘n allooi gevorm het.
Veranderinge in kristaltekstuur het voorgekom na hittebehandeling. Tydens
hittebehandeling was kleiner palladium en koper kristalle gevorm. SEM resultate het
getoon dat die film nie baie dig was nie en die porie grootte van die membrane was ook
nie korrek nie. PIXE resultate het die konsentrasieprofiele van beide koper en palladium oor die dikte van die membraan bepaal. Dit het gewys dat die Cu en Pd diep binne die
membraan penetreer het tydens voorbereiding van die membraan.
Verskillende soorte kataliste (Al2O3, MgO and SiO2) is ondersoek vir die
dehidrogenering van isopropanol. Hierdie katalitiese ondersoek is gedoen in ‘n propvloei
reaktor. Die beste katalis is gekies om in die membraan reaktor te gebruik. Verskillende
partikel groottes is ook ondersoek. ‘n 9.2 Cu massa % koper op silika katalis het die beste
omsetting na asetoon verkry vir die temperature waarvoor toetse gedoen is. Twee tipes
membraan reaktors is gebruik. Een met net ‘n palladium film, terwyl ‘n palladium-koper
allooi op die ander membraan reaktor gedeponeer was. Selektiwiteits- en
deurlaatbaarheids toetse is op altwee membrane gedoen. Selektiwiteite van 90.6% kon
verkry word met die palladium membraan. Die palladium-koper membraan kon slegs ‘n
selektiwiteit van 13% bereik. Met hittebehandeling daarvan het die selektiwiteit selfs
meer afgeneem. Die palladium membraan het ook hoër omsettings na asetoon getoon.
Die rede hiervoor is die membraan se hoë selektiwiteit. Die palladium-koper membraan
het nie veel beter resultate as die propvloei reaktor gelewer nie.
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Batch reactors for scalable hydrogen productionDamm, David Lee 08 July 2008 (has links)
A novel batch reactor concept is proposed for the catalytic production of hydrogen in distributed and portable applications. In the proposed CHAMP (CO2/H2 Active Membrane Piston) reactor, a batch of hydrocarbon or synthetic fuel is held in the reaction chamber where it reacts to produce hydrogen with simultaneous removal of the hydrogen by permeation through an integrated, selective membrane. These processes proceed to the desired level of completion at which point the reaction chamber is exhausted and a fresh batch of fuel mixture brought in. Unique to the CHAMP reactor is the ability to precisely control the residence time, as well as the ability to compress the reaction chamber dynamically, or mid-cycle, in order to increase the instantaneous hydrogen yield rate. An idealized reactor model demonstrates that the ideal limits of performance (in the absence of transport limitations) exceed those of comparable continuous flow designs. A comprehensive, coupled, transport-kinetics model is used to quantify the effects of mass transport limitations on reactor performance and search the design parameter space for optimal points. Two modes of operation are studied: fixed-volume mode wherein the piston is stationary and constant-pressure mode in which the rate of compression matches the permeation of hydrogen through the membrane. Finally, to validate these numerical models and confirm our understanding of the key operating principles, prototype reactors were built and experimentally characterized.
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Membran biyoreaktörü ile (MBR) evsel atıksu arıtımı /Yiğit, Nevzat Özgü. Kitiş, Mehmet. Çınar, Özer. January 2007 (has links) (PDF)
Tez (Doktora) - Süleyman Demirel Üniversitesi, Fen Bilimleri Enstitüsü, Çevre Mühendisliği Anabilim Dalı, 2007. / Bibliyografya var.
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CO₂ (H₂S) membrane separations and WGS membrane reactor modeling for fuel cellsHuang, Jin, January 2007 (has links)
Thesis (Ph. D.)--Ohio State University, 2007. / Title from first page of PDF file. Includes bibliographical references (p. 185-195).
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Carbon dioxide-selective membranes and their applications in hydrogen processingZou, Jian. January 2007 (has links)
Thesis (Ph. D.)--Ohio State University, 2007. / Full text release at OhioLINK's ETD Center delayed at author's request
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Multicapillary membrane bioreactor designNtwampe, Seteno Karabo Obed January 2005 (has links)
Thesis (MTech (Chemical Engineering))--Cape Peninsula University of Technology, 2005 / The white rot fungus, Phanerochaete chrysosporium, produces enzymes, which are capable of
degrading chemical pollutants. It was detennined that this fungus has multiple growth phases.
The study provided infonnation that can be used to classify growth kinetic parameters, substrate
mass transfer and liquid medium momentum transfer effects in continuous secondary metabolite
production studies. P. chrysosporium strain BKMF 1767 (ATCC 24725) was grown at 37 QC in
single fibre capillary membrane bioreactors (SFCMBR) made of glass. The SFCMBR systems
with working volumes of 20.4 ml and active membrane length of 160 mm were positioned
vertically.
Dry biofilm density was determined by using a helium pycnometer. Biofilm differentiation was
detennined by taking samples for image analysis, using a Scanning Electron Microscope at
various phases of the biofilm growth. Substrate consumption was detennined by using relevant
test kits to quantify the amount, which was consumed at different times, using a varying amount
of spore concentrations. Growth kinetic constants were detennined by using the substrate
consumption and the dry biofilm density model. Oxygen mass transfer parameters were
determined by using the Clark type oxygen microsensors. Pressure transducers were used to
measure the pressure, which was needed to model the liquid medium momentum transfer in the
lumen of the polysulphone membranes. An attempt was made to measure the glucose mass
transfer across the biofilm, which was made by using a hydrogen peroxide microsensor, but
without success.
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Treatment of wine distillery wastewaters by high rate anaerobic digestion and submerged membrane systemsMelamane, Xolisa Lorraine January 2007 (has links)
Experiences in treating wine distillery wastewaters (WDWs) contribute to the field of oenology as many oenologists are concerned with the selection, efficiency and economy of their wastewaters. Wine distillery wastewaters are strongly acidic, have high chemical oxygen demand (COD), high polyphenol content and are highly variable. Primary attention was focussed on sustainable biological treatment of raw wine distillery wastewater (RWDW) and fungally pre-treated wine distillery wastewater (FTWDW) by energy-efficient high rate anaerobic digestion (AD). This study also explored the development of a novel dual-stage anaerobic digestion ultrafiltration (ADUF) process, using a ceramic submerged membrane bioreactor (SMBR) in the treatment of both RWDW and FTWDW. The first stage was for the selection of microorganisms that were able to treat the toxic pollutants from WDWs. It was operated at a high feed-to-microorganism ratio. The second stage, a secondary digester, was operated like a typical membrane bioreactor at a low feed-to-microorganism ratio to sustain a stable efficient population for a long period. The characteristics of RWDW were as follows: pH 3.83, 15 000 mg/l soluble COD (CODs) and 5229 mg/l of phenols. After pre-treatment of RWDW with Trametes pubescens, starting parameters for FTWDW were as follows: pH 6.7, 7000 mg/l soluble COD (CODS) and 1440 mg/l of phenols. During operation of a high rate anaerobic digester for RWDW treatment, K2HPO4 was required for buffering the digester. Volatile fatty acid concentrations were <300 mg/l throughout the study, indicating degradation of organic acids present. Mean CODS removal efficiency for the 130 day study was 87 %, while the mean polyphenol removal efficiency was 85 %. Addition of 50 mg/l Fe3+ increased the removal efficiencies of CODS to 97 % and of polyphenols to 99 %. High removal efficiencies of CODS and polyphenols were attributed to the addition of macronutrients and micronutrients that caused pH stability and stimulated microbial activity. The CODS removal efficiency of high rate anaerobic digestion of FTWDW reached 99.5%. During FTWDW digestion, pH buffering was achieved using K2HPO4. A combination of a SMBR and a secondary digester was tested for the treatment of RWDW and FTWDW during a 30 day study. Results for RWDW showed that pH buffering was achieved by dosing the feed stream with CaCO3 and K2HPO4. Buffering proved to be significant for optimum performance of the system in removal of soluble CODS, and volatile fatty acids (VFAs). Different batches of RWDW used for feeding the reactor had variable compositions with respect to concentrations of nitrates, ammonium and total phenolic compounds. Ammonium accumulated in the secondary digester after 14 days of system operation, indicated the time required for the establishment of anaerobic conditions in the system. Dosing of the SMBR treating FTWDW with CaCO3 and K2HPO4 buffered the pH; iii this proved significant for optimum performance of the system in removal of CODS. The system eliminated an average of 86 (± 4) % of CODS present in the FTWDW. The residual CODS levels in the effluent were approximately 400 mg/l, significantly lower than the concentrations observed when treating RWDW, indicating that fungal pre-treatment might have provided additional nutrients for removal of recalcitrant components of the wastewater. The resulting effluent was rich in nitrates and phosphates and might be used as a fertiliser. Alternatively, a membrane process, such as reverse osmosis (RO) or nanofiltration (NF) could be applied to raise the water quality to meet the levels required for reuse. Biomass samples were obtained from the four treatment systems and population shifts characterization using phospholipids fatty acids (PLFA) and 16S rRNA analysis to provide an indication of limitations within the microbial population. The values of the concentrations of the individual PLFAs detected in the samples indicated that ten bacterial species were present, with the GC content of the 16S rRNA increasing from 1 to 10. Analysis of denaturing gradient gel electrophoresis DGGE data indicated that the composition of the archeal community changed the consortia used for both RWDW and FTWDW treatment. Changes in band intensities indicated the presence of different components of the archeal communities. The results were not conclusive in terms of species identity as cloning, sequencing and phylogenetic analyses were not performed, but they did indicate microbial population shifts and species diversity for high rate anaerobic digestion. The results also confirmed prevalence of relatively few species during operation of SMBRs for treatment of RWDW and FTWDW, which suggested that the microorganisms that survived were either tolerant of toxic components of RWDW and FTWDW or they were able to remove polyphenols.
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