Thesis (MTech (Mechanical Engineering))--Cape Peninsula University of Technology, 2017. / Small and micro unmanned aerial vehicles (UAV) are rapidly becoming viable platforms for surveillance, aerial photography, firefighting and even package delivery. While these UAVs that are of the rotorcraft type require little to no extra infrastructure for their deployment, they are typically saddled with short ranges and endurance, thus placing a restriction on their usage. On the other hand, UAVs that are of fixed wing type generally have longer range and endurance but often require a runway for take-off and landing which places a restriction on their usage. This project focuses on the development of a vertical take-off and landing (VTOL) UAV demonstrator suitable for integration on a small or mini flying wing UAV (a fixed wing UAV) to counteract the take-off and landing limitations of fixed wing type UAVs. This thesis first presents a propulsion characterisation experiment designed to determine the thrust and moment properties of a select set of propulsion system components. The results of the characterisation experiment identified that the propulsion set of a Turnigy C6374 – 200 brushless out runner electric motor driving a 22 x 10 inch three bladed propeller will provide approximately 79N (8kg) of thrust at 80% throttle (4250rpm). Therefore, two of these propulsion set would satisfy the platform requirement of 12kg maximum take-off mass (MTOM). The result of the abovementioned experiment, together with the VTOL platform requirements were then used as considerations for the selection of the suitable VTOL method and consequently the design of the propulsion configuration. Following a comparison of VTOL methods, the tilt-rotor is identified as the most suitable VTOL method and a variable speed twin prop concept as the optimal propulsion configuration.

Simulating the complex physics and dynamics associated with unsteady aeroelastic systems is often attempted with high-fidelity numerical models. While these high-fidelity approaches are powerful in terms of capturing the main physical features, they may not discern the role of underlying phenomena that are interrelated in a complex manner. This often makes it difficult to characterize the relevant causal mechanisms of the observed features. Besides, the extensive computational resources and time associated with the use these tools could limit the capability of assessing different configurations for design purposes. These shortcomings present the need for the development of simplified and reduced-order models that embody relevant physical aspects and elucidate the underlying phenomena that help in characterizing these aspects. In this work, different fluid and aeroelastic systems are considered and reduced-order models governing their behavior are developed. In the first part of the dissertation, a methodology, based on the method of multiple scales, is implemented to show its usefulness and effectiveness in the characterization of the physics underlying the system, the implementation of control strategies, and the identification of high-impact system parameters. In the second part, the unsteady aerodynamic aspects of flapping micro air vehicles (MAVs) are modeled. This modeling is required for evaluation of performance requirements associated with flapping flight. The extensive computational resources and time associated with the implementation of high-fidelity simulations limit the ability to perform optimization and sensitivity analyses in the early stages of MAV design. To overcome this and enable rapid and reasonably accurate exploration of a large design space, a medium-fidelity aerodynamic tool (the unsteady vortex lattice method) is implemented to simulate flapping wing flight. This model is then combined with uncertainty quantification and optimization tools to test and analyze the performance of flapping wing MAVs under varying conditions. This analysis can be used to provide guidance and baseline for assessment of MAVs performance in the early stages of decision making on flapping kinematics, flight mechanics, and control strategies. / Ph. D.

Biomimetic flapping-wing vehicles have attracted recent interest because of their numerous potential military and civilian applications. In this dissertation is described the design of a multi-agent adaptive controller for such a vehicle. This controller is responsible for estimating the vehicle pose (position and orientation) and then generating four parameters needed for split-cycle control of wing movements to correct pose errors. These parameters are produced via a subsumption architecture rule base. The control strategy is fault tolerant. Using an online learning process, an agent continuously monitors the vehicle's behavior and initiates diagnostics if the behavior has degraded. This agent can then autonomously adapt the rule base if necessary. Each rule base is constructed using a combination of extrinsic and intrinsic evolution. Details of the vehicle, the multi-agent system architecture, agent task scheduling, rule base design, and vehicle control are provided.

The goal of this project is to use inspiration acquired from bird flight to optimize the wing planform of micro-air vehicle wings. Micro-air vehicles are used by the military for surveillance and for search and rescue missions by civilian first-responders. These vehicles fly in the same low Reynolds number regime as birds, and have low aspect ratios similar to the pheasants and grouse of the order Galliformes. Conventional analysis is difficult for low Reynolds numbers, prompting use of biologically inspired methods of optimization. Genetic algorithms, which mimic the process of evolution in nature, were used to define wing shapes that were tested in wind tunnel experiments. In these experiments, lift-drag ratios at various angles of attack were measured on scale model micro-air vehicle wings (with variable length feathers) similar in shape to a bird wing. The planform shape of the scale model wing evolved in the wind tunnel flow over successive generations to ultimately produce superior wings with higher lift-drag ratios. The low angle of attack wings were easily optimized into a wing shape different from and potentially more efficient than the oft-used Zimmerman planform. The process was repeated for a higher angle of attack, near stall conditions, which yielded a different wing planform shape. Chord distributions of the optimized low angle of attack wings were found to closely match the same distributions of birds from the order Galliformes. Results from flow visualization studies meant to illuminate possible physics responsible for the higher lift-drag ratios were also investigated.

The field of man portable UASs (Unmanned Aerial Systems) is currently a key area in improving the fielded warrior's capabilities. Pressurized aerostructures that can perform with similar results of solid structures can potentially change how this objective may be accomplished now and in the future. Construction with high density polymers and other composites is currently part of active inflatable vehicle research. Many shape forming techniques have also been adapted from the airship and balloon manufacturing industry. Additional research includes modeling techniques so that these vehicles may be included in simulation packages. A flight dynamics simulation with reduced-order aeroelastic effects derived with Lagrangian and Eulerian dynamics approaches were developed and optimized to predict the behavior of inflatable flexible structures in small UASs. The models are used to investigate the effects of significant structural deflections (warping) on aerodynamic surfaces. The model also includes compensation for large buoyancy ratios. Existing literature documents the similarity in structural dynamics of rigid beams and inflatable beams before wrinkling. Therefore, wing bending and torsional modes are approximated with the geometrically exact ntrinsic beam equations using NATASHA (Nonlinear Aeroelastic Trim And Stability for HALE Aircraft) code. An approach was also suggested for inclusion of unique phenomena such as wrinkling during flight. A simplified experimental setup will be designed to examine the most significant results observed from the simulation model. These methods may be suitable for specifying limits on flight maneuvers for inflatable UASs.

The Hopping Rotochute is a promising micro vehicle with the capability of exploring rough and complex terrains with minimum energy consumption. While it is able to fly over obstacles via thrust produced by its coaxial rotor, its physical architecture, inspired from a "Weebles Wooble," provides re-orientation wherever it hits the ground. Therefore, this aerial and ground vehicle represents a potential hybrid vehicle capable of reconnaissance and surveillance missions in complex environments. The most recent version of the Hopping Rotochute is manually controlled to follow a trajectory. The control commands, listed in a file prior to the particular mission, are executed exactly as defined, like a "batch job," regardless of the uncertain external events. This control scheme is likely to cause great deviations from the route. Consequently, the vehicle may finish the mission very far away from the desired end point. However, if a vehicle is capable of receiving the control commands during a mission, "interactive processing" can be realized and efficient path tracking would be achieved. Hence, the development of the Hopping Rotochute that follows a trajectory autonomously reveals the foundation of this thesis. Two control approaches inspired the proposed methodology for developing an autonomous trajectory-following algorithm. The first approach is rule-based control that enables decision making through conditional statements. In this thesis, rule-based control is used to select a target point for a particular hop based on the existence of an obstacle and/or wind in the environment. The second approach is model predictive control employed to predict future outputs from hop performance models. In other words, this technique approaches the problem by providing intelligence pertaining to how a particular hop will end up before being attempted. Hence, the optimum control commands are selected based on the predicted performance of a particular hop. This research demonstrates that the autonomous Hopping Rotochute can be realized by rule-based control embedded with some performance models. In the assumption of known boundaries such as wall and ceiling information, this study has two aims: (1) to avoid obstacles by creating a smaller operational volume inside the real boundaries so that the vehicle is restricted from exiting the operational volume and no violation occurs within the real boundaries; (2) to estimate the wind by previous hops to select the next hopping point with respect to the estimated wind information. Based on the developed methodology, simulations are conducted for four different scenarios in the existence of obstacles and/or wind, and the results of the simulations are analyzed. Finally, based on the statistics of simulation results, the effectiveness of the proposed methodology is discussed.

Micro Air Vehicles (MAV’s) have small size and extreme maneuverability which makes them ideal for surveillance. Propulsion mechanisms include propellers, rotors, and flapping airfoils. Flapping motions, along with biologically-inspired wing profiles, are of interest due to their use of natural physics. Corrugated airfoil structures appears to have poor aerodynamic performance at higher Reynolds numbers, but serve well at Re<10,000. Understanding flow structures around corrugated profiles and comparing them to a standard airfoil will aid in understanding how these corrugated profiles perform well and have been adopted by some of nature’s most acrobatic flyers. Motivation for this investigation is to compare static flow visualizations of corrugated profiles to a standard National Advisory Committee for Aeronautics (NACA) airfoil from low to high angles of attack and further observe flow structure development of a pitching and plunging flat plate at a Re<10,000 and a Strouhal number relevant to natural fliers. The static visualization was conducted at Re=1,000 with a NACA 0012 airfoil and two corrugated models. The Pitch and Plunge Fixture (PPF) developed was constructed by simplifying flapping wings as a two degree of freedom motion in plunge (translation) and pitch (rotation). Results obtained from the PPF were compared with a numerical simulation.

Micro Air Vehicles (MAVs) are defined as a class of vehicles with their larger dimension not exceeding 15 cm and weighing 100 gm. The three main approaches for providing lift for such vehicles are through fixed, rotating and flapping wings. The flapping wing MAVs are more efficient in the low Reynolds-number regime than conventional wings and rotors. Natural flapping flyers, such as birds and insects, serve as a natural source of inspiration for the development of MAV. Flapping wing design is one of the major challenges to develop an MAV because it is not only responsible for the lift, but also propulsion and maneuvers. Two important issues are addressed in this thesis: (1) an equivalent beam-type modeling of actual insect wing is proposed based on the experimental data and (2) development of the numerical framework for design and analysis of insect scale smart flapping wing. The experimental data is used for structural modeling of the blowfly Calliphora wing as a stepped cantilever beam with nine spanwise sections of varying mass per unit lengths, flexural rigidity (EI) and torsional rigidity (GJ) values. Natural frequencies, both in bending and torsion, are obtained by solving the homogeneous part of the respective governing differential equations using the finite element method. It is found that natural frequency in bending and torsion are 3.17 and 1.57 times higher than flapping frequency of Calliphora wing, respectively. The results provide guidelines for the biomimetic structural design of insect-scale flapping wings. In addition to the structural modeling of the insect wing, development of the biomimetic mechanisms played a very important role to achieve a deeper insight of the flapping flight. Current biomimetic flapping wing mechanisms are either dynamically scaled or rely on pneumatic and motor-driven flapping actuators. Unfortunately, these mechanisms become bulky and flap at very low frequency. Moreover, mechanisms designed with conventional actuators lead to high weight and system-complexity which makes it difficult to mimic the complex wingbeat kinematics of the natural flyers. The usage of the actuator made of smart materials such as ionic polymer metal composites (IPMCs) and piezoceramics to design flapping wings is a potential alternative. IPMCs are a relatively new type of smart material that belongs to the family of Electroactive Polymers (EAP) which is also known as “artificial muscles”. In this work, structural modeling and aerodynamic analysis of a dragonfly inspired IPMC flapping wing are performed using numerical simulations. An optimization study is performed to obtain improved flapping actuation of the IPMC wing. Later, a comparative study of the performances of three IPMC flapping wings having the same size as the actual wings of three different dragonfly species Aeshna Multicolor, Anax Parthenope Julius and Sympetrum Frequens is conducted. It is found that the IPMC wing generates sufficient lift to support its own weight and carry a small payload. In addition to the IPMC, piezoelectric materials are also considered to design a dragonfly inspired flapping wing because they have several attractive features such as high bandwidth, high output force, compact size and high power density. The wings of birds and insects move through a large angle which may be obtained using piezofan through large deflection. Piezofan which is one of the simple motion amplifying mechanisms couples a piezoelectric unimorph to an attached flexible wing and is competent to produce large deflection especially at resonance. Non-linear dynamic model for the piezoelectrically actuated flapping wing is done using energy method. It is shown that flapping angle variations of the smart flapping wing are similar to the actual dragonfly wing for a specific feasible voltage. Subsequently, a comparative study of the performances of three piezoelectrically actuated flapping wings is performed. Numerical results show that the flapping wing based on geometry of dragonfly Sympetrum Frequens wing is suitable for low speed flight and it represents a potential candidate for use in insect scale micro air vehicles. In this study, single crystal piezoceramic is also considered for the flapping wing design because they are the potential new generation materials and have attracted considerable attention due to superior electromechanical properties. It is found that the use of single crystal piezoceramic can lead to considerable amount of wing weight reduction and increase of aerodynamic forces compared to conventional piezoelectric materials such as PZT-5H. It can also be noted that natural fliers flap their wings in a vertical plane with a change in the pitch of the wings during a flapping cycle. In order to capture this particular feature of the wingbeat kinematics, coupled flapping-twisting non-linear dynamic modeling of piezoelectrically actuated flapping wing is done using energy method. Excitation by the piezoelectric harmonic force generates only the flap bending motion, which in turn, induces the elastic twist motion due to interaction between flexural and torsional vibrations modes. It is found that the value of average lift reaches to its maximum when the smart flapping wing is excited at a frequency closer to the natural frequency in torsion. Moreover, consideration of the elastic twisting of flapping wing leads to an increase in the lift force.

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