The objective of this laboratory research was to investigate the effects of a higher water-cementitious materials ratio on selected properties of concrete mixtures comprising natural pozzolans. The scope of work included testing of six concrete mixtures, including one for each of three natural pozzolans at two water-cementitious materials ratios of 0.44 and 0.48 and one concrete mixture without pozzolan at a water-cementitious materials ratio of 0.44, which was treated as a baseline in this research. The stiffness and strength of each concrete mixture were measured at 1, 3, and 7 days using concrete specimens that were cast immediately after mixing. Additionally, to investigate the effects of delayed casting time, slump was measured at 0, 15, 30, 45, and 60 minutes after mixing, and cylinders were cast at 15, 30, 45, and 60 minutes for stiffness and strength testing at 7 days. Two mixtures comprising natural pozzolan experienced greater slump loss, on average, than the baseline mixture, while all of the other mixtures experienced less slump loss, on average, than the baseline mixture. Overall, the slump losses of mixtures comprising natural pozzolans were 121% and 71% of that of the baseline mixture for water-cementitious materials ratios of 0.44 and 0.48, respectively. Modulus of elasticity values ranged from 1692 ksi to 1794 ksi for mixtures comprising natural pozzolan compared to a value of 1791 ksi for the baseline mixture at 7 days. Compressive strength values ranged from 4087 psi to 4152 psi for mixtures comprising natural pozzolan compared to a value of 4795 psi for the baseline mixture at 7 days. The modulus of elasticity values of mixtures comprising pozzolans were 97% and 94% of that of the baseline mixture for water-cementitious materials ratios of 0.44 and 0.48, respectively, at 7 days. Similarly, the compressive strength values of mixtures comprising pozzolans were 86% and 71% of that of the baseline mixture for water-cementitious materials ratios of 0.44 and 0.48, respectively, at 7 days. Comparisons of the 7-day stiffness and strength results associated with casting delay time for mixtures comprising natural pozzolan with those of the baseline mixture indicate that all mixtures comprising natural pozzolan exhibited lower modulus of elasticity and compressive strength than the baseline mixture. Overall, the modulus of elasticity values of mixtures comprising natural pozzolans were 94% and 84% of that of the baseline mixture for water-cementitious materials ratios of 0.44 and 0.48, respectively, for a casting delay time of an hour. Similarly, the compressive strength values of mixtures comprising natural pozzolans were 85% and 64% of that of the baseline mixture for water-cementitious materials ratios of 0.44 and 0.48, respectively, for a casting delay time of an hour.

Numerous agents and mechanisms are known to affect the durability of a concrete structure during its service life. Examples include freezing and thawing, corrosion of reinforcing steel, alkali-aggregate reactions, sulfate attack, carbonation, and leaching by neutral or acidic ground waters. Among these, external sulfate attack was first identified in 1908, and led to the discovery of sulfate resistant Portland cement (SRPC). Besides SRPC, another way of coping with the problem of sulfate attack is the use of pozzolans either as an admixture to concrete or in the form of blended cements This study presents an investigation on the sulfate resistance of blended cements containing different amounts of natural pozzolan and/or low-lime fly ash compared to ordinary Portland cement and sulfate resistant Portland cement. Within the scope of this study, an ordinary Portland cement (OPC) and five different blended cements were produced with different proportions of clinker, natural pozzolan, low-lime fly ash and limestone. For comparison, a sulfate resistant Portland cement (SRPC) with a different clinker was also obtained. For each cement, two different mixtures with the water/cement (w/c) ratios of 0.485 and 0.560 were prepared in order to observe the effect of permeability controlled by water/cement ratio. The performance of cements was observed by exposing the prepared 25x25x285 mm prismatic mortar specimens to 5% Na2SO4 solution for 78 weeks and 50mm cubic specimens for 52 weeks. Relative deterioration of the specimens was determined by length, density and ultrasonic pulse velocity change, and strength examination at different ages. It was concluded that depending on the amount and effectiveness of the mineral additives, blended cements were considered to be effective for moderate or high sulfate environments. Moreover, the cement chemistry and w/c ratio of mortars were the two parameters affecting the performance of mortars against an attack. As a result of this experimental study it was found out that time to failure is decreasing with the increasing w/c ratio and the effect of w/c ratio was more important for low sulfate resistant cements with higher C3A amounts when compared to high sulfate resistant cements with lower C3A amounts.

The extent of the benefits provided by use of SCMs in cementitious systems increases as their percentage amounts in total binder increases. However, the proportion of SCMs in cementitious systems is limited, especially for natural pozzolans, by some factors such as increase in water requirement and decrease in rate of strength development. Therefore investigations are needed to increase the amount of natural pozzolans in blended cements or in concrete as much as possible without decreasing their performance. This aim requires studies on cementitious systems with more reactive natural pozzolans than widely-used ones. The objective of the study was to investigate the pozzolanic activity of natural zeolites (clinoptilolite) from two localities in Turkey, and properties of cementitious systems containing low (15%), moderate (35%) and high (55%) amount of them. The study covers characterization of the natural zeolites used, evaluation of their pozzolanic activity in comparison with some popular mineral admixtures, and properties of pastes, mortars, and concrete mixtures containing low, moderate, and high amounts of natural zeolites. Reactivity of the natural zeolites with Ca(OH)2 was found to be higher than those of the fly ash and the non-zeolitic pozzolan, but lower than that of the silica fume. Natural zeolite blended cements were characterized with the following highlighted properties / faster setting than portland cement, low amounts of Ca(OH)2 and capillary pores larger than 50 nm in hardened pastes, relatively dense microstructure of hardened paste than portland cement, more compatibility with melamine-based superplasticizer than being with naphthalene-based one, and excellent compressive strength performance. Concrete mixtures containing natural zeolites as partial replacement for portland cement were characterized with the following properties / 7-day compressive strength of ~25 MPa and 28-day strength of 45-50 MPa with only 180 kg/m3 portland cement and 220 kg/m3 zeolite dosages (55% replacement), comparable modulus of elasticity with plain portland cement concrete, &ldquo / low&rdquo / and &ldquo / very low&rdquo / chloride-ion penetrability for low and large levels of replacement, respectively.

Most concrete produced today utilizes pozzolans or supplementary cementitious materials (SCMs) to promote better long term durability and resistance to deleterious chemical reactions. While other pozzolans and SCMs are available and provide many of the same benefits, Class F fly ash has become the industry standard for producing quality, durable concrete because of its low cost and wide-spread availability. With impending environmental and safety regulations threatening the availability and quality of Class F fly ash, it is becoming increasing important to find viable alternatives. This research aims to find natural, lightly processed, alternatives to fly ash that perform similarly to Class F fly ash with regards to pozzolanic reactivity and provide comparable compressive strength, workability, drying shrinkage, thermal expansion properties and resistance to alkali-silica reaction, sulfate attack, and chloride ion penetration. Eight fly ash alternatives from the US were tested for compatibility with the governing standard for pozzolans used in portland cement concrete and various fresh and hardened mortar and concrete properties. The results of this research indicate that six materials meet the requirements for natural pozzolans set by the American Society for Testing and Materials and many are comparable to Class F fly ash in durability tests. The primary concern when using these materials in concrete is the increase in water demand. The spherical particle shape of fly ash provides improved workability even at relatively low water-to-cement ratios; however, all of the materials tested for this research required grinding to achieve the appropriate particle size, resulting in an angular and rough surface area that requires more lubrication to achieve a workable consistency. So long as an appropriate water reducing admixture is used, six of the eight materials tested in this study are appropriate and beneficial for use in portland cement concrete. / text

The current trends in the road transport sector show a growth in axle loads as well as vehicle numbers on all types of roads in highly industrialised countries as well as in developing countries. This increase in axle loads and numbers has forced road agencies to amend their design standards adopting designs that provide roads with higher load bearing capacity. However, the rapid depletion of natural road construction gravel, as well as strict environmental conservation laws have resulted in many agencies in-charge of road construction and maintenance to resort to use of alternative materials that will be economically feasible and environmental friendly. The use of natural pozzolans for stabilising pavement layers fulfils this requirement. This research study was performed with the aim of evaluating the engineering properties of aggregate-lime-natural pozzolan (ALP) mixtures at varying compaction degrees of saturation and to compare them with conventional cement-stabilized aggregates. Two types of pozzolans found in Tanzania were used. The laboratory investigation was carried out in two parts, namely a pilot investigation where the strength behaviour with time, shrinkage and CBR were determined at three degrees of saturation for a washed river sand specimen followed by the main investigation using two different types of sands at four varying degrees of saturation. The study showed that the compaction degree of saturation for ALP mixes plays an important role in their tensile and compressive strengths development regardless of their optimum moisture contents. The ratio between tensile and compressive strengths for ALP mixes was also found to closely obey the relation given by Fulton (2001) for concrete. The ALP mixes were also observed to develop their strength similar to cement mixes with the formation of tobermorite crystals with the additional of water and appropriate activator. Both pozzolan mixes developed significant tensile and compressive strength after 28 days of curing similar to cement mixes. High CBR values for the two ALP mixes were obtained in mixes moulded at degrees of saturation lower than that corresponding to their optimum. Similarly, the shrinkage of the mixes was found to decrease with a decrease in the degrees of saturation. The CBR and shrinkage of the ALP mixes were found to show similar trend to that of the control cement mixes. The ALP mixes showed no significant strength loss with an increase in the fines content in unwashed sand mix in comparison with that of washed sand mixes. No significant strength loss was observed in the ALP mixes as in the control cement mixes at all moulding degrees of saturation. Finally the study concluded that the ALP mixes could be used in stabilization of pavement layers. However, care must be taken in deciding the compaction degrees of saturation as the specifications used in conventional cement stabilization does not necessarily yield desirable strength development in ALP mixes. / Dissertation (MEng (Transportation))--University of Pretoria, 2006. / Civil Engineering / unrestricted

Roller Compacted Concrete (RCC) is new technology gaining popularity in the recent years due to its low cost, rapid construction, and using opportunity of by-products. RCC is widely used in the world. However, the use of RCC has been restricted to construction of few cofferdams, and limited to local use in dam construction up to date. In this thesis, two types of cement, two types of natural pozzolan, aggregates with varying gradations, and a type of water reducing chemical admixture were used. Prior to carrying out the tests, the chemical and physical properties of materials were determined. Additionally, steam curing was applied to the test specimens in order to get long term compressive strength at early ages. Differences between steam cured specimens and normal cured specimens have been discussed in the discussion part. In the study, the results indicate that usage of water reducing chemical admixture improves compressive strength of RCC. Moreover, it is revealed that usage of fine material is essential to obtain desired results since the amount of cementitious materials is considerably low in RCC. Steam curing is known as its property of providing long term compressive strength at early ages. It was observed that application of steam curing in CEM I type cement used RCC mixtures generated expected results. However, in CEM IV type cement used RCC mixtures compressive strength results did not behave in the same manner.

In the production of cement, to increase the cement/clinker ratio and decrease CO2 emission, the most important alternative is to produce mineral admixture incorporated cements (CEM II-III-IV-V) instead of portland cement (CEM I). These cements are usually produced by intergrinding the portland cement clinker and the mineral admixtures. However, the difference between grindabilities of the different components of such cements may cause significant effects on the particle size distribution and many other properties. For this reason, separate grinding of additives and clinker may be thought as an alternative. In this study, the effects of intergrinding and separate grinding on the particle size distribution and consequently on the strength of portland composite cements which contained natural pozzolan (trass), granulated blast furnace slag (GBFS) and limestone besides portland cement clinker were studied.

ABSTRACT PARAMETER OPTIMIZATION OF CHEMICALLY ACTIVATED MORTARS CONTAINING HIGH VOLUMES OF POZZOLAN BY STATISTICAL DESIGN AND ANALYSIS OF EXPERIMENTS Aldemir, BaSak M.S., Department of Industrial Engineering Supervisor: Prof. Dr. &Ouml / mer Saat&ccedil / ioglu Co-Supervisor: Assoc. Prof. Dr. Lutfullah Turanli January 2006, 167 pages This thesis illustrates parameter optimization of early and late compressive strengths of chemically activated mortars containing high volumes of pozzolan by statistical design and analysis of experiments. Four dominant parameters in chemical activation of natural pozzolans are chosen for the research, which are natural pozzolan replacement, amount of pozzolan passing 45 &amp / #956 / m sieve, activator dosage and activator type. Response surface methodology has been employed in statistical design and analysis of experiments. Based on various second-order response surface designs / experimental data has been collected, best regression models have been chosen and optimized. In addition to the optimization of early and late strength responses separately, simultaneous optimization of compressive strength with several other responses such as cost, and standard deviation estimate has also been performed. Research highlight is the uniqueness of the statistical optimization approach to chemical activation of natural pozzolans.

La presente tesis tiene como enfoque el mejoramiento de las propiedades físicas, mecánicas y de resistencia de un suelo extraído del Barrio de San Cristóbal en Huancavelica. Para este propósito se emplearon materiales de fácil acceso en el Perú como la puzolana natural de origen volcánico de la localidad de huando y el polvo de ladrillo adquirido de una segunda reutilización de fuentes locales. Asimismo, se empleará un biopolímero conocido como goma guar cuya elaboración es basada en una semilla natural, la cual es procesada en forma de polvo y desarrollada industrialmente. En el análisis se evaluará el comportamiento del suelo frente a la adición de 10% de ladrillo y 5%, 10% y 15% de puzolana natural, del mismo modo se efectuará con la goma guar a un 1%, 2% y 3%. Este estudio tomará en consideración la aplicación de ensayos de Granulometría, Hidrometría, Límites de Atterberg, Proctor Modificado y Corte Directo. Se concluye que las adiciones mejoran el comportamiento de suelos arcillosos al disminuir el índice de plasticidad, incrementar el grado de compactación y mejorar los parámetros geotécnicos. / This thesis focuses on improving the physical, mechanical and resistance properties of a soil extracted from the San Cristóbal in Huancavelica. For this purpose, materials easily accessible in Peru were used, such as the natural pozzolana of volcanic origin from the town of Huando and the brick dust acquired from a second reuse from local sources. Likewise, a biopolymer known as guar gum will be used, the elaboration of which is based on a natural seed, which is processed in powder form and industrially developed. The analysis will evaluate the behavior of the soil with the addition of 10% brick and 5%, 10% and 15% natural pozzolan, in the same way it will be carried out with guar gum at 1%, 2% and 3%. This study will take into consideration the application of Granulometry, Hydrometry, Atterberg Limits, Modified Proctor and Direct Shear tests. It is concluded that the additions improve the behavior of soft soils by decreasing the plasticity index, increasing the relative compaction and improving the geotechnical parameters. / Tesis

L’incorporation de sous-produits agricoles ou de matériaux naturels dans la matrice cimentaire confère des propriétés intéressantes aux composites élaborés. L’objectif de cette thèse est d’élaborer un matériau pouvant répondre aux exigences mécaniques, thermiques et de durabilité des matériaux de construction en zone tropicale humide. Dans un premier temps, l’activité pouzzolanique d’une pouzzolane naturelle, de cendres de tronc de bambou et de cendres de bagasse de canne à sucre ont été évaluées. L’influence de leur incorporation a été ensuite étudiée sur les propriétés mécaniques et la durabilité des mortiers exposés à des ions chlorures et sulfates. Dans un second temps, l’influence de l’ajout de fibres de bagasse sur les propriétés thermiques et mécaniques des composites a été étudiée en fonction de différents paramètres (teneur en fibres, environnement de vieillissement, type de matrice cimentaire).Les résultats obtenus ont permis de montrer que les matériaux étudiés possèdent une activité pouzzolanique et qu’il est possible de les incorporer au ciment afin de lutter contre la corrosion. De plus, les composites élaborés avec des fibres de bagasse sont plus isolants que ceux élaborés sans fibres. Cependant, du point de vue des propriétés mécaniques, l’incorporation de fibres de bagasse diminue les contraintes à la flexion des composites. / The incorporation of crop wastes or natural materials in the cement matrix confers interesting properties to composites prepared. The aim of this thesis is to develop a material that can reach the mechanical, thermal and durability requirements for building materials in the humid tropical zone. Firstly, pozzolanic activity of a natural pozzolan, bamboo stem and sugar cane bagasse ashes has been determined. Influence of their incorporation on mechanical properties and durability of mortars exposed to chloride and sulphate ions was studied. Secondly, influence of addition of bagasse fibers on thermal and mechanical properties of composites was studied as a function of various parameters (fibers content, curing, type of cement matrix).These results has shown that the materials studied have pozzolanic activity and it is possible to incorporate them into the cement to fight against corrosion. Moreover, composites elaborated with bagasse fibers are more insulating than those elaborated without fibers. However, from the viewpoint of mechanical properties, incorporation of bagasse fibers decreases flexural strength of composites in the present work and under the conditions producing procedures that were adopted.