In this experimental, we use ECAE with route BC to produce the ultrafine-grain Al and use different annealing temperature to get grain size at 0.4

No / The deformation behavior of a particular grade of high-density polyethylene prepared in a number of different ways has been examined. The samples all have an initially isotropic crystalline texture but differ in the levels of network preorientation surviving as a legacy of the melt processing history. Measurements of shrinkage and shrinkage force have been used to characterize this network, and the results suggest that the density of active chains is much lower than found in the main molecular network operating during solid-state drawing. The subnetwork properties vary depending on the level of extrusion and rate of cooling experienced during processing, with those entanglements surviving in the oriented melt at the point of crystallization having a long relaxation time. The presence of this subnetwork can lead to the suppression of necking during subsequent solid-state deformation. The implication is that simple processing procedures can be devised to remove or control the instability associated with necking.

<p>There have been considerable requirements for improved products of sheet metal in automobile industry. A quick and economical route to new products is to design novel surface textures of varying scales for improved product enhancement in better optical appearance and formability. The critical deformation in the surface texturing is on the order of only a few microns, and can not be accurately predicted by the classical plasticity due to the size effect. The theory of strain gradient plasticity has been developed to capture the size effect based on the concept of geometrically necessary dislocations (GNDs). A selected strain gradient theory has been implemented into the finite element (FE) model to simulate the surface texturing process. A 3D FE model was developed to simulate the rolling process of sheet metal which has band-type feature on the original surface. The numerical results show that a textured roller can efficiently modify the band-type feature without changing the whole mechanical property of the sheet. Size effect has significant contribution to the magnitude of the rolling force. A FE model was developed to simulate the tensile test of the sheet with textured surface. A textured surface of the sheet is prepared through the indention on the sheet surface. The results show that the textured surface becomes harder due to the strain gradient effect, and finally improves the formability of the sheet.</p> / Master of Applied Science (MASc)

<p>Företaget BBA Fiberweb tillverkar polypropenbaserad fiberväv som bland annat används inom hygienindustrin till ytskiktet på blöjor, engångskläder, filter, agrikulturapplikationer, fuktspärrar vid husbyggen samt geotextilier.</p><p>Vid tillverkning av fiberväv rullas materialet vid produktion upp på rullar, vilket sker under anbringande av en dragspänning. Spänningen medverkar till att väven packas tätare vilket ger en mindre volym som är positivt ur transportsynpunkt. Dock ger den anbringade spänningen upphov till en spänningsrelaxation i väven samt dimensionsförändringar i materialet. Syftet med examensarbetet är därför att öka förståelsen för hur BBA Fiberwebs fiberväv svarar på en anbringad spänning. Detta har gjorts genom relaxationsstudier samt genom undersökning av tvärkontraktionsbeteendet.</p><p>Vid experimentella studier av spänningsrelaxationsbeteende visas att den anbringade spänningen avtar exponentiellt med tiden. Med hjälp av reologiska modeller har en ekvation tagits fram som beskriver detta beteende.</p><p>En experimentell studie har även utförts för att undersöka materialets dimensions¬förändringar till följd av spänningen. Denna visar att fibervävens ytvikt ökar med ett snittvärde av 3,5 %, efter att spänningen anbringats samt ett snitt placerats i vävens längdled.</p>

Företaget BBA Fiberweb tillverkar polypropenbaserad fiberväv som bland annat används inom hygienindustrin till ytskiktet på blöjor, engångskläder, filter, agrikulturapplikationer, fuktspärrar vid husbyggen samt geotextilier. Vid tillverkning av fiberväv rullas materialet vid produktion upp på rullar, vilket sker under anbringande av en dragspänning. Spänningen medverkar till att väven packas tätare vilket ger en mindre volym som är positivt ur transportsynpunkt. Dock ger den anbringade spänningen upphov till en spänningsrelaxation i väven samt dimensionsförändringar i materialet. Syftet med examensarbetet är därför att öka förståelsen för hur BBA Fiberwebs fiberväv svarar på en anbringad spänning. Detta har gjorts genom relaxationsstudier samt genom undersökning av tvärkontraktionsbeteendet. Vid experimentella studier av spänningsrelaxationsbeteende visas att den anbringade spänningen avtar exponentiellt med tiden. Med hjälp av reologiska modeller har en ekvation tagits fram som beskriver detta beteende. En experimentell studie har även utförts för att undersöka materialets dimensions¬förändringar till följd av spänningen. Denna visar att fibervävens ytvikt ökar med ett snittvärde av 3,5 %, efter att spänningen anbringats samt ett snitt placerats i vävens längdled.

A finite element based method for solution of large-deformation hyperelastic constitutive models is developed, which solves the Cauchy-stress balance equation using a single rotation of stress from principal directions to a fixed co-ordinate system. Features of the method include stress computation by central differencing of the hyperelastic energy function, mixed integration-order incompressibility enforcement, and an iterative solution method that employs notional `small strain¿ stiffness. The method is applied to an interesting and difficult elastic model that replicates polymer `necking¿; the method is shown to give good agreement with published results from a well-established finite element package, and with published experimental results. It is shown that details of the manner in which incompressibility is enforced affects whether key experimental phenomena are clearly resolved.

Yes / We have studied the tensile behaviour of polycarbonate at large strains below the glass transition temperature. Experiments have been carried out at a series of constant temperatures and also under conditions of falling temperature. The specimens neck with a natural draw ratio of ~2, and the study focuses mainly on the necked material. Isothermal experiments reveal an elastic mechanism that initiates beyond the natural draw ratio. A model consisting of an Eyring process and two Gaussian elastic mechanisms is shown to be applicable to both the isothermal and anisothermal stress relaxation and stress-strain results. The same model also produces reasonable estimates of the stresses generated during the necking process. In addition, a simple relationship between isothermal and anisothermal stress relaxation is demonstrated.

A new methodology is proposed to obtain the forming limit diagram (or FLD) of sheet materials by utilizing routinely obtained experimental load versus displacement traces and incorporating finite element (FE) analysis of strain history to extract the characteristic points of diffuse and localized necking and further the limit strains. The experimental data from hemispherical punch stretching test such as limit dome height, maximum load and location of inflection point are utilized to adjust the load curves in the FE simulations. An optimization procedure to obtain various parameters in material definition has been established to obtain a good agreement between the FE-based and experimental punch load versus displacement curves. An analysis of FE model based strain history is then carried out to determine the limit strains. This approach avoids using experimental strain measurement in the vicinity of the neck on the dome specimens. The materials tested with the new methodology include automotive sheets AA6111-T4, AA6181-T4 and DP600. The one utilized for optimization of FE inputs was AA6111-T4. The proposed method for FLD determination considers out-of-plane displacement, punch-sheet contact and friction, and avoids the use of a rather arbitrary inhomogeneity factor to trigger localization such as in the Marciniak-Kuczynski method. A new criterion to determine the localized necking is proposed by seeking an inflection point m the major strain rate curve, or, maximum point in the second order of derivative of major strain, (ε1)max. The proposed localized necking criterion is compared with other two methods to determine the onset of localized necking. These are (i) Bragard criterion for post-test of deformation, and (ii) critical major strain (ε1)cr based on comparison of strain of material inside the localized site and its vicinity in the un-necked site. The new criterion of (ε1)max exhibits a more definite physical meaning towards developing an understanding of flow localization, formability and fracture. This new approach for obtaining FLDs is rapid and accurate and could be implemented easily for routine FLO generation in a lab setting with little user input and subjectivity. / Thesis / Doctor of Philosophy (PhD)

<p><strong>In this study, detailed numerical analysis is carried out to investigate the effects of strain hardening on necking improvement by using finite element package ABAQUS. In addition, the response of laminated composite in necking, pure bending and hydroforming is also examined. It is concluded that architectured structure, especially corrugated reinforcement is an efficient method to significantly improve necking strain.</strong></p> <p><strong>The necking strain is proportional to the strain hardening rate and volume fraction of the cladding material for laminated composite. In pure bending process, the residual stress distribution varies according to different material composition. The extent of springback is linearly related to the bending moment.</strong></p> <p><strong>After the unloading in hydroforming process, the volume change of the specimen is linearly related to the fluid pressure while the slope of the linear function is independent to the material composition.</strong></p> <p><strong>Under 2D plane strain tension, corrugated reinforcement is able to provide high strain hardening rate at large strain, and hence significantly improve necking strain of the composite. Small scale corrugation is superior to large scale ones in both necking strain and strength improvement. An optimal scale exists for highest necking strain and strength while further decrease of scale deteriorates the tensile response.</strong></p> <p><strong>The anisotropic improvement of necking strain by 2D corrugation can be extended to other directions by 3D cone reinforcement. Under plane strain condition, the cone reinforcement is superior to the flat reinforcement in necking strain while remaining comparable strength.</strong> <h1></h1></p> / Master of Applied Science (MASc)

La fragmentation d’enveloppes métalliques en expansion dynamique intéresse tant l’industrie civile que celle de la défense. Pour les deux domaines d’application, il s’agit de pouvoir prédire la taille et la vitesse des fragments, résultant de la destruction des enveloppes, afin de mesurer les conséquences que ceux-ci peuvent avoir sur des structures de sécurité. Les modèles de prédiction existants étudient le développement d’un défaut au sein du matériau et arrivent à déterminer une taille caractéristique des fragments. Néanmoins, ces modèles nécessitent une hypothèse dont la validité est remise en cause lorsque la vitesse de déformation est importante. Dans ce travail, nous proposons un nouveau modèle analytique pour des cylindres (sollicitation en traction plane) permettant de s’affranchir de cette hypothèse et d’étudier l’influence du défaut initial en suivant son évolution. Le modèle développé est comparé avec succès à des résultats issus de simulations numériques par éléments finis. Nos travaux permettent notamment de préciser les cadres d’application et de validité des approches classiques. Comme résultats majeurs, la nouvelle approche permet d’analyser les évolutions des perturbations aux faibles déformations mais aussi d’estimer le temps d’apparition des premières décharges élastiques, synonymes de strictions localisées. / This work deals with the fragmentation of dynamically expanding metal shells and covers a problem of interest for both civil and military industries. For both fields of application, it is crucial to predict the size and the speed of fragments, resulting from the destruction of shells in order to measure the consequences that it could have on structures. Current models study the growth of a defect within the material and are able to determine a characteristic size of fragments. Nevertheless, these models require a hypothesis whose validity is questionable when the rate of deformation is important. In this work, we propose a new analytical model for cylinders (equivalent to the dynamic extension of a plate) to overcome this hypothesis and study the influence of the initial defect by following its time evolution. The model is compared successfully with results performed with a finite element method. Our work notably expands the framework of classical linear stability analyses. As a major outcome, the proposed approach is able to track the evolution of a perturbation even for small plastic strain, when the flow may be stable. In addition it is shown that the present approach can predict accurately the time where the elastic unloading is observed in finite element simulations.