This thesis presents models and algorithms necessary to simulate the five-axis flank milling of jet-engine impellers in a virtual environment. The impellers are used in the compression stage of the engine and are costly, difficult to machine, and time-consuming to manufacture. To improve the productivity of the flank milling operations, a procedure to predict and optimize the cutting process is proposed. The contributions of the thesis include a novel cutter-workpiece engagement calculation algorithm, a five-axis flank milling cutting mechanics model, two methods of optimizing feed rates for impeller machining tool paths and a new five-axis chatter stability algorithm. A semi-discrete, solid-modeling-based method of obtaining cutter-workpiece engagement (CWE) maps for five-axis flank milling with tapered ball-end mills is developed. It is compared against a benchmark z-buffer CWE calculation method, and is found to generate more accurate maps. A cutting force prediction model for five-axis flank milling is developed. This model is able to incorporate five-axis motion, serrated, variable-pitch, tapered, helical ball-end mills and irregular cutter-workpiece engagement maps. Simulated cutting forces are compared against experimental data collected with a rotating dynamometer. Predicted X and Y forces and cutting torque are found to have a reasonable agreement with the measured values. Two offline methods of optimizing the linear and angular feeds for the five-axis flank milling of impellers are developed. Both offer a systematic means of finding the highest feed possible, while respecting multiple constraints on the process outputs. In the thesis, application of these algorithms is shown to reduce the machining time for an impeller roughing tool path. Finally, a chatter stability algorithm is introduced that can be used to predict the stability of five-axis flank milling operations with general cutter geometry and irregular cutter-workpiece engagement maps. Currently, the new algorithm gives chatter stability predictions suitable for high speed five-axis flank milling. However, for low-speed impeller machining, these predictions are not accurate, due to the process damping that occurs in the physical system. At the time, this effect is difficult to model and is beyond the scope of the thesis.

Proactive ergonomics is generally considered to be a more efficient and cost effective way of designing working environments than reactive ergonomics. It often requires preemptively selecting working postures and forces to reduce potential injury risk. One major issue with proactive ergonomic design is correctly identifying the true manual forces that will be required of a worker to complete defined tasks. Typically, these forces are represented as in direct opposition to the forces required by a particular task. However, this is likely an oversimplification as forces often act in different directions than the task-required direction to increase required force level, enhance balance and reduce joint moments, depending on specific experimental conditions. This study aims to quantify these off-axis forces as they change with different required on-axis force intensities. This thesis evaluated the effects of force intensity on the presence of off-axis forces across four conditions, which included free and constrained postures, and with and without off-axis force. Eighteen female subjects performed static, unilateral, manual pushing and pulling exertions while seated and were limited to force contributions from the right upper extremity. Hand forces and location of bony landmarks were collected from each subject and force intensity consisted of both maximal and submaximal levels (5% to 50% of the maximum producible on-axis force in increments of 5%). All principle direction forces were scaled to the on-axis force level and anatomically relevant joint moments scaled to the maximum capacity joint moment. The main objective of this study was to analyze off-axis force production as force intensity was increased under various constraint conditions. The highest maximum on-axis force was in the fully free condition (off-axis force allowed and posture unconstrained) and as conditions became more constrained for both pushing and pulling exertions, maximum on-axis force production decreased (p=<0.0001). For submaximal exertions in the free posture, participants used off-axis forces to target the shoulder flexion-extension moment by pushing increasingly upwards (p=0.0122) and to the left by 5.6% on-axis (p=0.0025), and by pulling 12.6% on-axis downward (p=<0.0001) and 4.7% on-axis rightward (p=0.0024) compared to when off-axis force was not allowed. When comparing the free to the constrained posture while allowing off-axis force, participants pushed downwards instead of upwards by a difference of 12.9% on-axis (p=0.0002) and pulled less downward (becoming slightly upward) by an increasing difference (p=0.0002) and from decreasing to increasing rightward (p=0.0006). These changes in off-axis force showed a unifying strategy of using less shoulder flexion-extension strength by targeting wrist and elbow moments for pushing and pulling exertions. When in the constrained posture allowing and not allowing off-axis force resulted in more internal elbow flexion (p=0.0003) moment during pushing, and less internal shoulder flexion (p=0.0092), more internal shoulder adduction (p=0.0252), more to less internal elbow supination (p=0.0415), and increasingly less internal wrist flexion (p=0.0296) moments during pulling, which verified previously observed strategies. Finally, for both maximal and submaximal exertions, pulling was more sensitive to changes in off-axis forces compared to pushing which was more sensitive to postural flexibility. In conclusion, the underlying principles as to how and why off-axis forces change provides valuable knowledge to ergonomists so that they can more accurately predict force production in workplace design, ultimately reducing the potential for injury.

No description available.

A large number of studies have concentrated on golf swing biomechanics, ranging from planar rigid-link models to 3D kinematic analysis. A promising technique, instantaneous screw axis (ISA) theory, has not been covered in the literature and could provide a better true segment rotation approximation. The objectives of this study are to identify ISA location and orientation, as well as segment angular velocity, of the major body segments involved in the golf swing. For all subjects, it was found that the magnitude of maximum angular velocities increased from the most proximal segment (the pelvis) to the most distal segment (the left arm), in accordance with the summation of speeds principle. Furthermore, most subjects achieved their maximum angular velocities in the desired kinematic sequence, where the first maxima was achieved by the most proximal segment and followed by the more distal segments in the kinematic chain.

This thesis presents models and algorithms necessary to simulate the five-axis flank milling of jet-engine impellers in a virtual environment. The impellers are used in the compression stage of the engine and are costly, difficult to machine, and time-consuming to manufacture. To improve the productivity of the flank milling operations, a procedure to predict and optimize the cutting process is proposed. The contributions of the thesis include a novel cutter-workpiece engagement calculation algorithm, a five-axis flank milling cutting mechanics model, two methods of optimizing feed rates for impeller machining tool paths and a new five-axis chatter stability algorithm. A semi-discrete, solid-modeling-based method of obtaining cutter-workpiece engagement (CWE) maps for five-axis flank milling with tapered ball-end mills is developed. It is compared against a benchmark z-buffer CWE calculation method, and is found to generate more accurate maps. A cutting force prediction model for five-axis flank milling is developed. This model is able to incorporate five-axis motion, serrated, variable-pitch, tapered, helical ball-end mills and irregular cutter-workpiece engagement maps. Simulated cutting forces are compared against experimental data collected with a rotating dynamometer. Predicted X and Y forces and cutting torque are found to have a reasonable agreement with the measured values. Two offline methods of optimizing the linear and angular feeds for the five-axis flank milling of impellers are developed. Both offer a systematic means of finding the highest feed possible, while respecting multiple constraints on the process outputs. In the thesis, application of these algorithms is shown to reduce the machining time for an impeller roughing tool path. Finally, a chatter stability algorithm is introduced that can be used to predict the stability of five-axis flank milling operations with general cutter geometry and irregular cutter-workpiece engagement maps. Currently, the new algorithm gives chatter stability predictions suitable for high speed five-axis flank milling. However, for low-speed impeller machining, these predictions are not accurate, due to the process damping that occurs in the physical system. At the time, this effect is difficult to model and is beyond the scope of the thesis.

Thesis (Ph.D.) -- University of Adelaide, Dept. of Physiology, 2001. / Includes bibliographical references (leaves 228-257).

Thesis (M.Sc.)--York University, 2006. Graduate Programme in Kinesiology and Health Science. / Typescript. Includes bibliographical references (leaves 66-88). Also available on the Internet. MODE OF ACCESS via web browser by entering the following URL: http://gateway.proquest.com/openurl?url_ver=Z39.88-2004&res_dat=xri:pqdiss&rft_val_fmt=info:ofi/fmt:kev:mtx:dissertation&rft_dat=xri:pqdiss:MR19754

Thesis (Ph. D.)--University of Missouri-Columbia, 1999. / Typescript. Vita. Includes bibliographical references (leaves 92-101). Also available on the Internet.

Thesis (Ph.D.) -- University of Adelaide, School of Medicine, Discipline of Medicine, 2007. / "April 2007" Bibliography: leaves 165-189. Also available in print form.

Thesis (Ph. D.)--University of Missouri-Columbia, 1999. / Typescript. Vita. Includes bibliographical references (leaves 92-101). Also available on the Internet.