The growth in renewable electricity generation is forecast to continue as fossil fuel levels decrease and carbon dioxide emissions are penalized. The growth in geothermal is becoming constrained as conventional high-temperature sources are fully exploited. Geothermal can be a cost competitive base load power source. Governments and utilities are looking at the potential of electricity generation from low temperature geothermal resources for future development. This technology, unlike the high and medium temperature, is not mature and there are a number of companies looking at entering the Organic Rankine Cycle (ORC) market. This thesis aims to provide a necessary step for reliable commercial develop this technology by developing the first draft of a low temperature geothermal ORC standard. The standard outlines the critical stages of a geothermal ORC project as the Prospecting stage; Pre-Feasibility stage, Feasibility stage, and the Detailed Design stage. The standard is unlike other standards that are used to design one component; this standard guides the engineers though the various critical steps of the ORC design to correctly assess the geothermal resource and to inform design and investment decisions. The standard provides particular guidance on critical factors in ORC design, primarily the working fluid selection and component selection limitations. Experienced industry engineers have provided advice and insight regarding the critical design points and processes. The draft standard was reviewed by a number of geothermal industry engineers who have worked with large scale, conventional ORCs. They each commented on the standard from their prospective in the industry and gave general feedback was that it is a technically relevant standard that can be used as a potential start point to develop a new standard for the low temperature binary ORC industry. The final draft standard has been submitted to the ISO for consideration. This thesis first sets out the general background on the state of the art and the industry for lowtemperature binary ORC power plants, and provides the review assessment of the standard draft. However, the bulk of the thesis is the standard itself. The standard represents a substantial contribution to the mechanical and thermal systems engineering field.

The Organic Rankine Cycle (ORC) may be the superior cycle for power generation using low temperature and low power heat sources due to the utilization of high molecular mass fluids with low boiling points. They are flexible, simple, easy to operate and maintain, and offer many possible areas of applications including waste heat recovery and power generation from biomass, geothermal and even solar energy. Therefore, they may prove to be of significant importance in reducing global greenhouse gas emission and in the mitigation of climate change. In this thesis the technical feasibility and economic profitability of implementing an ORC in a district heating boiler station is investigated. A model of ORC connected to the hot water circuit of one of the biomass boilers of the boiler station is simulated. The achieved evaporation temperature is estimated to 135 degrees C and the condensation temperature is found to vary in the range of about 70-100 degrees C. The results show that it is both possible and profitable to implement an ORC in the studied boiler station. A maximum net present value of 2.3 MSEK is achieved for a 400 kW system and a maximum internal rate of return of 8.5%, equivalent to a payback period of 9.5 years, is achieved for a 300 kW system. Furthermore, the investment is found to be most sensitive to changes in the electricity price, net electric efficiency and capital expenditure cost.

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Master thesis deals with the utilization of waste heat from Nova Mosilana company. Theoretical part of this work is focused on the waste heat description (heat, heat quantity, heat temperature/quality, composition of waste stream) in which a considerable energy potential is hidden. The other parts describe waste heat technology, especially heat pumps, Organic Rankine Cycle (ORC) and system absorption cooling. Some of the technologies described in the theoretical part are used in the design of the more efficient existing waste heat utilization, especifically power and cold production.

The aim of this diploma work is the study and the modeling of an Organic Rankine Cycle (ORC). Organic Rankine Cycle is used for heat recovery from low-potential heat sources. Their working fluid is a refrigerant or a hydrocarbon whose properties are adapted to the conditions in which the heat recovery is performed. The other chapters include the technical resolution of exhaust-heat exchanger of cogeneration unit for application ORC and partially economic study use in Czech Republic.

<p>As a part of the fight against the global warming the energy production needs to be more efficient and redirected towards sustainable options. One alternative is cogeneration, which means that electricity and heat is produced in one plant. The purpose with this survey is to examine if there are any commercial available combined heat and power techniques, based on combustion of solid moist biomass, which are suitable to small-scale applications. The technique must be able to produce between 2 and 10 MW thermal and the heat demand is a Swedish district-heating system. When already published reports had been studied, the Organic Rankine Cycle (ORC) was chosen as the most suitable technique. The possibility of using the ORC to generate electricity from the district-heating return flow was considered simultaneously. The chosen ORC-technique was then evaluated in Excel. The first aspect to be examined was how the performance of a combined heat and power plant was affected by variations in the supply line temperature. It showed that the performance reaches top levels when the temperature is low. The second part contains an optimisation, in a techno-economical perspective, of the ratio between cogeneration and separate heat production for district-heating systems with heat demands below 50 GWh/year. The most profitable combined heat and power plant generates 45 % of the installed power in a 50 GWh system. The profit is, however, too low to justify any construction plans. The conclusion was that there are no economical reasons to choose combined heat and power based on an organic rankine cycle in Sweden today.</p>

As a part of the fight against the global warming the energy production needs to be more efficient and redirected towards sustainable options. One alternative is cogeneration, which means that electricity and heat is produced in one plant. The purpose with this survey is to examine if there are any commercial available combined heat and power techniques, based on combustion of solid moist biomass, which are suitable to small-scale applications. The technique must be able to produce between 2 and 10 MW thermal and the heat demand is a Swedish district-heating system. When already published reports had been studied, the Organic Rankine Cycle (ORC) was chosen as the most suitable technique. The possibility of using the ORC to generate electricity from the district-heating return flow was considered simultaneously. The chosen ORC-technique was then evaluated in Excel. The first aspect to be examined was how the performance of a combined heat and power plant was affected by variations in the supply line temperature. It showed that the performance reaches top levels when the temperature is low. The second part contains an optimisation, in a techno-economical perspective, of the ratio between cogeneration and separate heat production for district-heating systems with heat demands below 50 GWh/year. The most profitable combined heat and power plant generates 45 % of the installed power in a 50 GWh system. The profit is, however, too low to justify any construction plans. The conclusion was that there are no economical reasons to choose combined heat and power based on an organic rankine cycle in Sweden today.

Solar energy is a virtually inexhaustible energy resource, and thus, has great potential in helping meet many of our future energy requirements. Current technology used for solar energy conversion, however, is not cost effective. In addition, solar thermal power systems are also generally less efficient as compared to fossil fuel based thermal power plants. There is a large variety of systems for solar thermal power generation, each with certain advantages and disadvantages. A distinct advantage of solar thermal power generation systems is that they can be easily integrated with a storage system and/or with an auxiliary heating system (as in hybrid power systems) to provide stable and reliable power. Also, as the power block of a solar thermal plant resembles that of a conventional thermal power plant, most of the equipment and technology used is already well defined, and hence does not require major break through research for effective utilisation. Manufacturing of components, too, can be easily indigenized. A solar collector field is generally used for solar thermal energy conversion. The field converts high grade radiation energy to low grade heat energy, which will inevitably involve energy losses as per the laws of thermodynamics. The 2nd law of thermodynamics requires that a certain amount of heat energy cannot be utilised and has to be rejected as waste heat. This limits the efficiency of solar thermal energy technology. However, in many situations, the waste heat can be effectively utilized to perform refrigeration and desalination using absorption or solid sorption systems, with technologies popularly known as “polygeneration”. There is extensive research done in the area of solar collectors, including but not limiting to thermal analysis, testing of solar collectors, and economic analysis of solar collectors. Exergy and optimization analyses have also been done for certain solar collector configurations. Research on solar thermal power plants includes energy analysis at system level with certain configurations. Research containing analysis with insolation varying throughout the day is limited. Hence, there is scope for analysis incorporating diurnal variation of insolation for a solar thermal power system. This thesis centres on the thermodynamic analysis at system level of a solar thermal power system using a concentrating solar collector field and a simple Rankine cycle power generation (with steam as the working fluid) for Indian conditions. The aim is to develop a tool for thermodynamic analysis of solar thermal power systems, with a generalised approach that can also be used with different solar collector types, different heat transfer fluids in the primary loop, and also different working fluids in the secondary loop. This analysis emphasises the solar collector field and a basic sensible heat storage system, and investigates the various energy and exergy losses present. Comparisons have been made with and without a storage unit and resulting performance issues of solar thermal power plants have been studied. Differences between the system under consideration and commercially used thermal power plants have also been discussed, which brought out certain limitations of the technology currently in use. A solution from an optimization analysis has been utilized and modified for maximization of exergy generated at collector field. The analysis has been done with models incorporating equations using the laws of thermodynamics. MATLAB has been used to program and simulate the models. Solar radiation data used is from NREL’s Indian Solar Resource Data, which is obtained using their SUNY model by interpreting satellite imagery. The performance of the system has been analysed for Bangalore for four different days with different daylight durations, each day having certain differences in the incident solar radiation or insolation received. A particular solution of an optimization analysis has been modified using the simulation model developed and analysed with the objective of maximization of exergy generated at collector field. It has been found that the performance of the solar thermal power system was largely dependent on the variation of incident solar radiation. The storage system provided a stableperformance for short duration interruptions of solar radiation occurred on Autumn Equinox (23-09-2002).The duration of the interruption was within the limits of storage unit capacity. The major disruption in insolation transpired on Summer Solstice (21-06-2002) caused a significantly large drop in the solar thermal system performance; practically the system ceased to function due to lack of energy resource. Hence, the use of an auxiliary heating system hasbeen considered desirable. The absence of a storage unit has been shown to cause a significant loss in gross performance of the power system. The Rankine cycle turbine had many issues coping with a highly fluctuating energy input, and thus caused efficiency losses and even ceased power generation. A storage unit has been found to be ideal for steady power generation purposes. Some commercial configurations may lack a storage system, but they have been compensated by the auxiliary heating system to ensure stable power generation. The optimization of the solar collector determines that optimal collector temperatures vary in accordance to the incident solar radiation. Hence, the collector fluid outlet temperature must not be fixed so as to handle varying insolation for optimal exergy extraction. The optimal temperatures determined for Bangalore are around 576 K which is close to the values obtained by the simulation of the solar thermal power system. The tools for analysis and simulation of solar thermal power plants developed in this thesis is fairly generalised, as it can be adapted for various types of solar collectors and for different working fluids (other than steam), such as for Organic Rankine Cycle (ORC). The model can also be easily extended to other types of power cycles such as Brayton and Stirling cycles.

Les fumées à basse température (<120-150 °C) sortant des procédés industriels pourraient être récupérées pour la production d'électricité et constituent un moyen efficace de réduction de la consommation d'énergie primaire et des émissions de dioxyde de carbone. Cependant, des barrières techniques tels que la faible efficacité de conversion, la nécessité d'une grande zone de transfert de chaleur, et la présence de substances chimiques corrosives liées à une forte teneur en humidité lors du fonctionnement en environnement sévère entravent leur application plus large. Cette thèse porte particulièrement sur les secteurs industriels les plus énergivores rencontrant actuellement des difficultés à récupérer l'énergie des sources de chaleur à basse température dans des environnements hostiles. Des cycles thermodynamiques existants basés sur le Cycle de Rankine Organique (ORC) sont adaptés et optimisés pour ce niveau de température. Deux méthodes de récupération de chaleur classiques sont étudiées plus particulièrement : les déshumidifications à contact direct et indirect. Des méthodes de conception optimisées pour les échangeurs de chaleur sont élaborées et validées expérimentalement. Pour la déshumidification à contact indirect, des matériaux à revêtement anticorrosifs sont proposés et testés. Pour la déshumidification à contact direct, les effets du type et de la géométrie des garnissages sur les performances hydrauliques sont étudiés. Des cycles thermodynamiques innovants basés sur la technologie de déshydratation liquide sont proposés. Un cycle de régénération amélioré (IRC) est développé. Comparé aux technologies de récupération de chaleur classiques, l'IRC proposé améliore à la fois la puissance nette et le taux de détente de la turbine en prévenant par ailleurs les problèmes de corrosion. / Low-temperature waste-gas heat sources (< 120-150°C) exiting several industrial processes could be recovered for electricity production and constitute an effective mean to reduce primary energy consumption and carbon dioxide emissions. However, technical barriers such as low conversion efficiency, large needed heat transfer area, and the presence of chemically corrosive substances associated with high moisture content when operating in harsh environment impede their wider application. This thesis focuses on particularly energy-hungry industrial sectors characterized by presently unsolved challenges in terms of environmentally hostile low-temperature heat sources. Existing thermodynamic cycles based on Organic Rankine Cycle (ORC) are adapted and optimized for this temperature level. Two conventional heat recovery methods are studied more particularly: indirect and direct contact dehumidification. Optimized design methods for heat exchangers are elaborated and experimentally validated. For the indirect contact dehumidification, advanced anti-corrosion coated materials are proposed and laboratory tested. For the direct contact dehumidification, the effects of packing material and geometry on the corresponding hydraulic performances are underlined. Innovative thermodynamic cycles based on the liquid desiccant technology are investigated. An improved regeneration cycle (IRC) is developed. Compared to the conventional heat recovery technologies, the proposed “IRC” improves both net power and turbine expansion ratio besides preventing faced corrosions problems.

La production d'électricité dépend étroitement de la disponibilité d'une source froide. C'est la raison pour laquelle la plupart des centrales de grande puissance dans le monde sont construites près d'une source d'eau. Le problème de la source froide a été soulevé à plusieurs reprises en France, notamment après les canicules de 2003 et de 2006. Le refroidissement à l'air sec est une des options possibles. Cependant, étant donné le besoin de surface d'échange plus important, le changement de la source froide pour l'air ambiant n'est pas, dans la majorité des cas, viable économiquement.Une des solutions à ce problème imaginées à EDF était de changer l'architecture du cycle de production en considérant un cycle de production composé de deux cycles de Rankine en cascade, le premier fonctionnant avec de la vapeur d'eau et le deuxième fonctionnant avec de l'ammoniac dont la vapeur à basse pression est beaucoup plus dense que celle de l'eau. Cette solution permet de faciliter l'utilisation d'un aérocondenseur et de réduire la taille de la salle machine.En raison de la nature toxique et corrosive de l'ammoniac, il est intéressant d'étudier la possibilité de remplacer ce dernier par d'autres fluides plus adaptés, notamment en envisageant de nouveaux fluides pour lesquels peu ou pas de données sont disponibles. Nous comparons les fluides sur le plan énergétique et en terme de taille des composants de l'installation.Cette thèse illustre la démarche des différentes étapes de notre travail : la recherche de nouveaux fluides de travail, l'évaluation de performance du système en régime nominal et non-nominal, le dimensionnement des principaux composants du cycle ainsi que l'évaluation de coût et de gain économique éventuel. / This work considers a two stage Rankine cycle architecture slightly different from a standard Rankine cycle for electricity generation. Instead of expanding the steam to extremely low pressure, the vapor leaves the turbine at a higher pressure then having a much smaller specific volume. It is thus possible to greatly reduce the size of the steam turbine. The remaining energy is recovered by a bottoming cycle using a working fluid which has a much higher density than the water steam. Thus, the turbines and heat exchangers are more compact; the turbine exhaust velocity loss is lower. This configuration enables to largely reduce the global size of the steam water turbine and facilitate the use of a dry cooling system.The main advantage of such an air cooled two stage Rankine cycle is the possibility to choose the installation site of a large or medium power plant without the need of a large and constantly available water source; in addition, as compared to water cooled cycles, the risk regarding future operations is reduced (climate conditions may affect water availability or temperature, and imply changes in the water supply regulatory rules).The concept has been investigated by EDF R&D. A 22 MW prototype was developed in 70s using ammonia as the working fluid of the bottoming cycle for its high density and high latent heat. However, this fluid is toxic. In order to search more suitable working fluids for the two stage Rankine cycle application and to identify the optimal cycle configuration, we have established a working fluid selection methodology. Some potential candidates have been identified. We have evaluated the performances of the two stage Rankine cycles operating with different working fluids in both design and off design conditions. For the most acceptable working fluids, components of the cycle have been sized. The power plant concept can then be evaluated on a life cycle cost basis.