Thesis (M. S.)--Chemical Engineering, Georgia Institute of Technology, 2005. / Meredith, Carson, Committee Chair ; Prausnitz, Mark, Committee Member ; Bommarius, Andreas, Committee Member.

<p>  </p> <p>Organic semiconductors have been considered a promising candidate to replace Silicon-based inorganic semiconductors in our electronics due to their lightweight, high flexibility, and solution processability. Recently, conjugated polymers were shown to be functional at up to 200°C, expanding organic semiconductors application territory into high-temperature electronics, which sorely depends on wide-bandgap semiconductors. To push the operational temperature boundary of polymer transistors even further than 200°C, our understanding of temperature impacts on the materials and charge transport mechanism in such harsh conditions needs to be improved. Here, we study the high temperature effect on polymer transistors from two main directions: via molecular design and via device engineering. First, via sidechain design, we explored the impact of close π-π packing on the thermal stability of semiconducting polymers. We discovered that maintaining close π-π packing can lead to lower chain distortion, thus improving the polymer transistors' operational stability at high temperatures. Then we study the impact from device factor, specifically contact resistance in device behavior at extreme conditions. We found that the contact area is more susceptible to high temperatures than other regions in the channels and is the main reason for the degraded performance. We then propose a facile method to minimize the contact problem, to achieve stable devices at above 200°C. And last, we proposed a simple method to attain quasi-temperature independent charge transport in polymer transistors from room temperature to 140°C by simply applying a prolonged bias gate voltage before heating. This research expands our knowledge on charge transport in conjugated polymers at high temperatures and provides a guide to make conjugated polymer transistors for extreme conditions in the future.</p>

<p>When a composite laminate is transversely impacted by a projectile at the ballistic limit, its failure mode transits from global conical deformation to localized perforation. This Ph.D. dissertation aims to reveal the fundamental material failure mechanism at the ballistic limit to control perforation. First, transverse impact experiments were designed on composite strips to isolate the interaction between plies and tows. Three failure modes were identified, divided by no, partial, and complete failure before the transverse wave deformed the entire composite strip. The failure phenomenon and critical velocity region can differ with the fiber type and projectile nose geometry and dimension. In most impact events, the composite strips all failed in tension in the front of the projectiles, although they failed at different positions as the projectile nose geometry and fiber type changed. A special failure phenomenon was uncovered when the composite strips were impacted onto razor blades above the upper limit of the critical velocity region: the composite strips seemed to be cut through completely by the razor blades. To further investigate the failure by razor blade, a microscopic method was developed to cut a single fiber extracted from the composite strip and simultaneously image the failure process inside a Scanning Electron Microscope (SEM). The experiments revealed that the razor blade cannot cut through the inorganic S-2 glass fibers while can partially incision the aramid Kevlar^®KM2 Plus fibers and completely shear through the ultra-high-molecular-weight polyethylene (UHMWPE) Dyneema^® SK76 fibers. Further investigations on the fiber’s failure under dynamic cut revealed that there was no variation in the failure mode when the cut speed was increased from 1.67 μm/s to ~5.34 m/s. To record the local dynamic failure inside the composite strips and single fibers at high-velocity impact, an advanced imaging technique, high-speed synchrotron X-ray phase-contrast imaging, was introduced, which allows to capture the composite’s internal failure with a resolution of up to 1.6 μm/pixel and at a time interval 0.1 μs. Integrated with a reverse impact technique, such an advanced imaging technique is believed to be capable of revealing the mechanism involved in the impact-induced cut in single fibers, yarns, and composite strips. The relevant studies will be the extended work of this Ph.D. dissertation and published in the future.</p>

<p dir="ltr">Increasing power density and power consumption in electronic devices require heat dissipating components with high thermal conductivity to prevent overheating and improve performance and reliability. Polymers offer the advantages of low cost and weight over conventional metallic components, but their intrinsic thermal conductivity is low. Previous studies have shown that the thermal conductivity of polymers can be enhanced by aligning the polymer chains or by adding high thermal conductivity fillers to create percolation paths within the polymeric matrix. To further enhance the in-plane thermal conductivity, the conductive fillers can be aligned preferentially, but this leads to a lower increase in performance in the cross-plane direction. Yet, the cross-plane thermal conductivity plays a vital role in dissipating heat from active devices and transmitting it to the surrounding environment. Alternatively, when the fillers are aligned to enhance cross-plane thermal transport, the enhancement in the in-plane direction is limited. There is a need to develop polymer composites with an approximately isotropic increase in thermal performance compared to their neat counterparts.</p><p dir="ltr">To achieve this goal, in this study, I combine conductive fibers and fillers to enhance thermal conductivity of polymers without significantly inducing thermal anisotropy while preserving the mechanical performance of the matrix. I employ three approaches to enhance the thermal conductivity () of thermoset polymeric matrices. In the first approach, I fabricate thermally conductive polymer composites by creating an emulsion consisting of eutectic gallium indium alloy (EGaIn) liquid metal in the uncured polydimethylsiloxane (PDMS) matrix. In the second approach, I infiltrate mats formed from chopped fibers of Ultra High Molecular Weight Polyethylene (UHMWPE) with an uncured epoxy resin. Finally, the third approach combines the two previous methods by infiltrating the UHMWPE fiber mat with an emulsion of the liquid metal and uncured epoxy matrix.</p><p dir="ltr">To evaluate the thermal performance of the composites, I use infrared thermal microscopy with two different experimental setups, enabling independent measurement of in-plane and cross-plane thermal conductivity. The results demonstrate that incorporating thermally conductive fillers enhances the overall conductivity of the polymer composite. Moreover, I demonstrate that the network structure achieved by the fiber mat, in combination with the presence of liquid metal, promotes a more uniform increase in the thermal conductivity of the composite in all directions. Additionally, I assess the impact of filler incorporation and filler concentration on matrix performance through tension, indentation, and bending tests for mechanical characterization of my materials.</p><p dir="ltr">This work demonstrates the potential of strategic composite design to achieve polymeric materials with isotropically high thermal conductivity. These new materials offer a solution to the challenges posed by higher power density and consumption in electronics and providing improved heat dissipation capabilities for more reliable devices.</p>

<div> Here, the quartz crystal microbalance with dissipation monitoring (QCM-D) is employed to explore the interaction of the various free oxidant species with condensed PA model membranes in order to improve our understanding of how the interaction with these species affects rates of membrane chlorination and alter membrane structure. Molecular-scale mass uptake and changes in the dissipative nature of the of the model membranes as measured by the QCM is correlated to performance changes in interfacially polymerized PA reverse osmosis (RO) membranes. Leveraging newly gained insights from these measured interactions, new strategies are explored to improve flux and chlorine resistance using novel membrane structure and chemistry.<br></div>

This disseration covers the processing and characterization of nanocellulose polymer composites. In this disseration, two fiber spinning methods were developed to create high stiffness nanocomposite fibers from renewably-sourced materials and the properties of these nanocomposites were evaluated. Additionally, bulk nanocomposites were created and some of the properties of these materials, for different types of nanoparticles, are also discussed. Evaluation of nanocellulose as a nucleation agent in poly(lactic acid) is also presented for very small concentrations of nanocelluloses in a plasticized polymer.

<div>An estimated 20 million tons of adhesives are used globally each year, and the amount is continually increasing. Glues are used in nearly every economic sector but are largely consumed by key external drivers of the industry including construction and transportation equipment to replace mechanical fasteners. Many of these applications require specific functionality, like moisture resistance, desirable mechanical properties, or low toxicity. However, specific features usually occur at the expense of adhesive strength, and there is no “one size fits all” adhesive. The search for more practical and stronger glues has contributed to the development of biomimetic adhesives. Marine mussels and other sea creatures produce biological adhesives that stick well underwater. By using nature as an inspiration for better glues, we can combine stronger bonding and additional functionality into one adhesive system. Introducing the same catechol moiety used by marine organisms into synthetic polymers has allowed us to produce adhesives stronger than commercial glues in both dry and wet environments.</div><div><br></div><div>While many of these biomimetic polymer adhesives have been prepared, few have made it to market. Here, multiple biomimetic polymer adhesives are studied and optimized for different applications to provide the next step towards commercialization. The adhesives were tailored for use on different surfaces and conditions through formulation or polymer design. Structure-function studies have showed how surface energy influences optimal adhesion with catechol-containing polymers for applications in bonding dissimilar substrates while maintaining desired mechanical properties. Multiple adhesive systems were studied in mice to assess toxicity and determine viability as potential surgical glues. Underwater formulation and application methods were also pursued to improve product development strategies for offering a competitive advantage as an underwater glue. In addition to these practical-use modifications of the adhesives, industry research and market analysis was conducted to provide insight into further applications to pursue. A cost analysis led to creating new synthetic strategies for cost-reduction and scale-up, both of which are essential in the commercialization of a catechol-containing polymer adhesive.<br></div>

<p>The use of atomistic level simulations like molecular dynamics are becoming a key part in the process of materials discovery, optimization and development since they can provide complete description of a material and contribute to understand the response of materials under certain conditions or to elucidate the mechanisms involved in the materials behavior.</p> <p>We will discuss to cases in which molecular dynamics simulations are used to characterize and understand the behavior of materials: i) prediction of properties of small organic crystals in order to be implemented in a multiscale modeling framework which objective is to predict mechanically induced amorphization without experimental input other than</p> <p>the molecular structure and ii) characterization of temperature dependent spatio-temporal domains of high mobility torsions in several bulk polymers, thin slab and isolated chains; strikingly we observe universality in the percolation of these domains across the glass transition.</p> <p>However, as in any model, validation of the predicted results against appropriate experiments is a critical stage, especially if the predicted results are to be used in decision making. Various sources of uncertainties alter both modeling and experimental results and therefore the validation process. We will present molecular dynamics simulations to assess uncertainties associated with the prediction of several important properties of thermoplastic polymers; in which we independently quantify how the predictions are affected by several sources. Interestingly, we nd that all sources of uncertainties studied influence predictions, but their relative importance depends on the specific quantity of interest.</p>

<p>  </p> <p>Plastics play crucial rules in almost every aspect of life. Unique properties of plastics like chemical and light resistant, strong, moldable, and low cost make plastic materials useful in many aspects of our global society. However, largely relying on feedstock resources like fossil fuels, plastics production is not sustainable. Thus, plastic recycling could be an efficient alternative to save feedstock resources as well as to reduce production cost.</p> <p>Recently, a series of polymer materials synthesized via topochemical polymerization are considered as strong candidates for next generation recyclable plastics. It is well-known that topochemical polymerization has high efficiency and environment-friendly features, such as solvent-free and catalyst-free reaction conditions, high reaction yield without side reactions, and atom economy. Yet, there exist few studies on depolymerizing and recycling those polymers. A unique topochemically polymerizable polyindenedione derivative [2,2'-Bi-1H-indene]-1,1'-dione-3,3'-diyl dialkylcarboxylate (polyBIT) with rapid and quantitative depolymerization was discovered via breakage of elongated carbon-carbon (C-C) bonds with bond length of 1.57∼1.63 Å. The elongated C-C bonds have been proven theoretically and experimentally to have significantly lower bond dissociation energies than normal C-C bonds, and it is the major driving force to depolymerize polyBIT polymer single crystals. </p> <p>Different from most traditional polymers that can be dissolved or melt processed, topochemical polymer single crystals are not soluble in most common solvents due to their highly crystalline and ordered nature. This unique feature inhibited topochemical polymer crystals from practical applications. To convert needle-like polyBIT crystals into useful forms, I developed an ultrasonication method to break large polymer crystals into small fibers that can be uniformly suspended in organic solvents. Followed by vacuum filtration and heat press, polyBIT crystals can be processed into robust and freestanding polymer thin films. The processed thin films presented reasonable mechanical properties with Young’s modulus of over 600MPa and are stable under harsh conditions.</p> <p>Topochemical polymerization reactions require specific monomer packings before applying external stimuli, and a small change in monomer structure may completely alter the reactivity. Therefore, functionalizing monomer structures for topochemical reactions is quite challenging. In the polyBIT system, we attempted to functionalize BIT monomer with several linear and branched side chains. After preparing monomer crystals, only needle-like 1D monomers can be photopolymerized, while plate-like 2D monomer crystals became photostable. Introducing heteroatoms (such as oxygen, sulfur, bromine, chlorine) can induce different non-bonding interactions and interactions, which combined can push monomers away from one another to make them unreactive. Introducing branched side chains will also change the distances between two BIT monomers and leads to unreactive crystals when the branched side chain is too bulky (such as when tertbutyl group is on the end of side chain). Functionalizing side chains for polyBIT crystals can further tune the mechanical properties of the crystals: swapping end methyl group with a simple bromine atom can induce multiple intermolecular and interchain interaction including weak hydrogen bonding and C−H···Br interactions. These interactions bind all the polymer chains together to provide a strong 1D polymer fiber with elastic modulus over 10.6 GPa. These results suggest that the crystalline polymers synthesized from simple photochemistry and without expensive catalysts are promising for practical applications with complete materials circularity and wide range of structural and mechanical turnabilities.</p>

<p>Superabsorbent polymer (SAP) hydrogel particles have been used as internal curing agents in concrete mixes as they are capable of absorbing and subsequently releasing large amounts of water. This reduces autogenous shrinkage during early stages of hydration. The size, shape, and composition of the hydrogel particles can be controlled during the synthesis, hence providing the opportunity to custom synthesize these internal curing agents to elicit desired structure-property relationships. Utilization of optimized dosage and formulation of SAP has the potential to improve the microstructure, durability, and strength of internally cured concrete. </p> <p>The first study focuses on the synthesis and application of novel composite hydrogel particles as internal curing agents in cementitious mixes. Composite polyacrylamide hydrogel particles containing two different amorphous silica–either nanosilica or silica fume–were used to investigate whether the internal curing performance of hydrogel particles could be enhanced. The dosage and type of silica, crosslinker amount were varied to identify the composite polyacrylamide hydrogel particle composition that provides optimum benefits to internally cured cementitious systems. The synthesized hydrogels were characterized by means of absorption capacity tests, compositional and size analysis. The beneficial impacts of the addition of composite hydrogels on cement paste microstructure are highlighted, including the preferential formation of cement hydration products (such as portlandite) within the hydrogel-induced voids that appeared to be influenced by the composition of the hydrogel particles. The interrelationship between extent of hydration, size of hydrogel voids, and void-filling with hydration products was found to strongly influence mechanical strength and is thus an important structure-property relationship to consider when selecting hydrogels for internal curing purposes. This study informs the design of composite hydrogel particles to optimize performance in cementitious mixes. Additionally, it provides a novel means of incorporating other commonly used admixtures in concrete without facing common challenges related to dispersion and health hazards.</p> <p>The second study focuses on the utilization of two retarding admixture-citric acid and sucrose-to custom synthesize composite polyacrylamides to investigate whether the composite hydrogels could delay hydration of cement paste. Isothermal calorimetry analysis results showed that composite sucrose-containing polyacrylamide hydrogel particles were successfully able to retard main hydration peak of cement paste, beyond the retardation capabilities of the pure polyacrylamide hydrogels. Thus, this study provides avenues of exploring the utilization of common admixtures to formulate novel composite hydrogels that imparts specific properties to cementitious systems.</p> <p>In another study, SAP formulated by admixture industries were used to investigate the feasibility of internal curing of bridge decks and pavement patches with SAP particles. The microstructure and early age hydration properties of SAP-cured cementitious systems were studied. Mitigation of microcracks in the matrix, along with portlandite growth in SAP voids, were observed in SAP-cured mortars. Presence of SAP also mitigated autogenous shrinkage and improved early age hydration as observed by isothermal calorimetry analysis. This thesis highlights some of the beneficial impacts of SAP-cured cementitious systems, and the potential to harness those benefits in large-scale applications of SAP-cured concrete.</p> <br>