The University of Waterloo Alternative Fuels Team (UWAFT) is a student team that designs and builds vehicles with advanced powertrains. UWAFT uses alternatives to fossil fuels because of their lower environmental impacts and the finite nature of oil resources. UWAFT participated in the EcoCAR Advanced Vehicle Technology Competition (AVTC) from 2008 to 2011. The team designed and built a Hydrogen Fuel Cell Plug-In Hybrid Electric Vehicle (FC-PHEV) and placed 3rd out of 16 universities from across North America. UWAFT design projects offer students a unique opportunity to advance and augment their core engineering knowledge with hands-on learning in a project-based environment. The design of thermal management systems for powertrain components is a case study for design engineering which requires solving open ended problems, and is a topic that is of growing importance in undergraduate engineering courses. Students participating in this design project learn to develop strategies to overcome uncertainty and to evaluate and execute designs that are not as straightforward as those in a textbook. Electrical and control system projects require students to introduce considerations for reliability and robustness into their design processes that typically only focus on performance and function, and to make decisions that balance these considerations in an environment where these criteria impact the successful outcome of the project. The consequences of a failure or unreliable design also have serious safety implications, particularly in the implementation of powertrain controls. Students integrate safety into every step of control system design, using tools to identify and link together component failures and vehicle faults, to design detection and mitigation strategies for safety-critical failures, and to validate these strategies in real-time simulations. Student teams have the opportunity to offer a rich learning environment for undergraduate engineering students. The design projects and resources that they provide can significantly advance student knowledge, experience, and skills in a way that complements the technical knowledge gained in the classroom. Finding ways to provide these experiences to more undergraduate students, either outside or within existing core courses, has the potential to enhance the value of program graduates.

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A major challenge in the transportation industry is how to reduce the emissions of greenhouse gases. One way of achieving this in vehicles is to drive more fuel-efficiently. One recently developed technique that has been successful in reducing the fuel consumption is the look-ahead cruise controller, which utilizes future conditions such as road topography. In this this thesis, similar methods are used in order to reduce the fuel consumption of heavy-duty vehicles driving in environments where the required and desired velocity vary. The main focus is on vehicles in urban driving, which must alter their velocity due to, for instance, changing legal speed restrictions and the presence of intersections. The driving missions of such vehicles are here formulated as optimal control problems. In order to restrict the vehicle to drive in a way that does not deviate too much from a normal way of driving, constraints on the velocity are imposed based on statistics from real truck operation. In a first approach, the vehicle model is based on forces and the cost function involves the consumed energy. This problem is solved both offline using Pontryagin's maximum principle and online using a model predictive controller with a quadratic program formulation. Simulations show that 7 % energy can be saved without increasing the trip time nor deviating from a normal way of driving. In a second approach, the vehicle model is extended to include an engine and a gearbox with the objective of minimizing the fuel consumption. A fuel map for the engine and a polynomial function for the gearbox losses are extracted from experimental data and used in the model. This problem is solved using dynamic programming taking into consideration gear changes, coasting with gear and coasting in neutral. Simulations show that by allowing the use of coasting in neutral gear, 13 % fuel can be saved without increasing the trip time or deviating from a normal way of driving. Finally, an implementation of a rule-based controller into an advanced vehicle model in highway driving is performed. The controller identifies sections of downhills where fuel can be saved by coasting in neutral gear. / En stor utmaning för transportsektorn är hur utsläppen av växthusgaser ska minskas. Detta kan åstadkommas i fordon genom att köra bränslesnålare. En nyligen utvecklad teknik som har varit framgångsrik i att minska bränsleförbrukningen är framförhållningsreglering, som använder framtida förhållanden så som vägtopografi. I denna avhandling används liknande metoder för att minska bränsleförbrukningen i tunga fordon som kör i miljöer där önskad och tvingad hastighet varierar. Fokus ligger framförallt på fordon i stadskörning, där hastigheten måste varieras beroende på bland annat hastighetsbegränsningar och korsningar. Denna typ av körning formuleras här som optimala reglerproblem. För att hindra fordonet från att avvika för mycket från ett normalt körbeteende sätts begränsningar på tillåten hastighet baserat på statistik från verklig körning. Problemet angrips först genom att använda en fordonsmodell baserad på krafter och en kriteriefunktion innehållande energiförbrukning. Problemet löses både offline med Pontryagin's maximum princip och online med modellprediktiv reglering baserad på kvadratisk programmering. Simuleringar visar att 7 % energi kan sparas utan att öka körtiden eller avvika från ett normalt körbeteende. Problemet angrips sedan genom att utöka fordonsmodellen till att också innehålla motor och växellåda med målet att minimera bränsleförbrukningen. Specifik bränsleförbrukning och en polynomisk approximation av förlusterna i växellådan är extraherade från experiment och används i simuleringarna. Problemet löses genom dynamisk programmering som tar hänsyn till växling, släpning och frirullning. Simuleringar visar att 13 % bränsle kan sparas utan att öka körtid eller avvika från normalt körbeteende genom att tillåta frirullning. Slutligen görs en implementering av en regelbaserad regulator på en avancerad fordonsmodell för ett fordon i motorvägskörning. Regulatorn identifierar sektioner med nedförsbackar där bränsle kan sparas genom frirulllning. / <p>QC 20171011</p>

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This work focuses on the development and testing of new driving data pattern recognition intelligent system techniques to support driver adaptive, real-time optimal power control and energy management of hybrid electric vehicles (HEVs) and plug-in hybrid electric vehicles (PHEVs). A novel, intelligent energy management approach that combines vehicle operation data acquisition, driving data clustering and pattern recognition, cluster prototype based power control and energy optimization, and real-time driving pattern recognition and optimal energy management has been introduced. The method integrates advanced machine learning techniques and global optimization methods form the driver adaptive optimal power control and energy management. Fuzzy C-Means clustering algorithm is used to identify the representative vehicle operation patterns from collected driving data. Dynamic Programming (DA) based off-line optimization is conducted to obtain the optimal control parameters for each of the identified driving patterns. Artificial Neural Networks (ANN) are trained to associate each of the identified operation patterns with the optimal energy management plan to support real-time optimal control. Implementation and advantages of the new method are demonstrated using the 2012 California household travel survey data, and driver-specific data collected from the city of Victoria, BC Canada. / Graduate

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