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The Texas U-Beam standard designs were released in the 1990’s and have been used increasingly in bridges across the state since. While prototypes of the 54-in. deep prestressed concrete beam were built during the design phase, no full-scale load tests were performed. This study of the U-Beam had five goals: (i) determine the magnitude and location of stresses induced in reinforcing bars in the end region of the beam at prestress transfer, (ii) measure concrete curing temperatures in square and skewed end blocks, (iii) establish the vertical shear capacity of the standard section, (iv) evaluate interaction between behavior at prestress transfer and performance under shear-critical loads, and (v) identify design and detailing improvements and make recommendations. Eight full-scale Texas U54 prestressed concrete beams were fabricated to achieve these goals. Load testing of the first four of these beams revealed a critical weakness along the bottom flange-to-web interface of the beam. The weakness caused failures that occurred at loads well below the calculated shear capacity. Given the horizontal sliding observed, the failure mode was called horizontal shear. The next two beams were fabricated to test three modifications to the end-region design, two of which were deemed successful. The final two beam sections tested contained the recommended new standard reinforcement and concrete geometry. A method to evaluate the horizontal shear demand on and capacity of the bottom flange-to-web interface of prestressed concrete beams was developed. The calculations were formulated using the theories of beam bending and shear friction. This method was calibrated and verified using the U-Beam test data, a series of small-scale specimens, and results of shear tests in the literature. Stresses induced in reinforcing bars at prestress transfer met expectations set by existing codified equations. No modifications to the current U-Beam standard design are needed to manage these stresses. The induced stresses did not influence vertical shear behavior, and no interaction between the two is believed to exist for U-Beams. This dissertation contains the specifics of the beams tested and the data collected, and provides the details of recommended changes to the Texas U-Beam standard drawings. / text

published_or_final_version / Civil Engineering / Master / Master of Philosophy

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An effective, viable design solution for the elevated viaduct guideway for Universal Freight Shuttle (UFS) system championed by Texas Transportation Institute (TTI) is presented. The proposed precast elevated UFS bridge system is analyzed for the operational vehicular loading as provided by TTI and a number of design alternatives for the various bridge components are provided. This includes: the design of the fully precast deck panels for long continuous spans, design of the shear connectors resisting interface shear at bridge deck-girder interface, design of structurally efficient and cost-effective trough girders and its design alternative with I-girders, and economic and long-term serviceable design of bridge piers. A literature review and study of the existing precast bridges is presented for the state-of-the-art and practice, design specifications and publications by AASHTO, State Department of Transportation and other agencies. These existing systems are refined to determine the most appropriate specification for the proposed bridge components by integrating the planning, design, fabrication and construction techniques to ensure high precision freight shuttle movement, construction feasibility, safety, life-cycle cost, durability and serviceability requirements. The design concept presented is a deviation from the conventional railways and highways design. The best practices and specifications of AASHTO and AREMA are combined suitably in this research to suit the major requirements of the project. A combination of the design philosophy with appropriate construction techniques has been blended to devise a system which is efficient for offsite manufacture of components for construction of the bridge and adaptable to the different bridge configurations. Based on the design results, it is found that precast concrete deck panels in combination with precast, prestressed concrete trough girders provides the most efficient superstructure solution for this project. The Damage Avoidance Design for the precast bridge piers along with the precast superstructure provides a system with comparable structural performance along with other benefits such as long term serviceability, economical sections, practically transportable units, modular simplicity for relocation as desired and ability to offer space for commercial usage. The steps for construction of the bridge is schematically presented and sequentially explained.

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