Print Mottle is perhaps one of the most disturbing factors influencing overall Print Quality. Mottle has traditionally been evaluated by estimating the reflectance variation in the print. Although the amplitude of the reflectance variation is probably the most important aspect of print mottle, other aspects may also influence the perceptibility of mottle. Since the human visual system is optimised to fit the conditions prevailing in its surroundings, it is also important to consider aspects such as mean reflectance factor level, spatial frequency content, structure of the mottle, and colour variations. In this thesis, a new evaluation model for the estimation of print mottle is proposed. The model is best explained as a six-step chain. First, a digital RGB image of the print is acquired with a scanner. The digital RGB image is then calibrated and transformed into the L*a*b* colour space. Next, the three colour components are transformed into the frequency domain by a Fourier transform and the power spectra are calculated. The power spectra are thereafter filtered with respect to the contrast sensitivity functions representing the human eye’s sensitivity to spatial variations in the three colour channels. To account for systematic variations in the sample, the spectra are filtered a second time with texture enhancement filters, which are based on local calculations of chi-square measures in the power spectra. The energy within the visually detectable area of the filtered power spectra is then integrated to obtain a single measure of the variation for each colour component. A single mottle estimate is obtained as the square root of the sum of the squared variation measures for the three components. To acknowledge the influence of mean lightness level on perceived print mottle in a way that agrees with the results presented in Paper I, the mottle estimate obtained is finally multiplied by the sixth root of the mean reflectance factor level. The theoretical foundations of the model are consecutively developed through the first five papers of the thesis. The first paper considers the influence of the mean reflectance level on perceived print mottle. The second and third papers describe the contrast sensitivity filter and the texture enhancement filter applied. The fourth paper compares the new model with other models for print mottle evaluation. The fifth paper extends the grey-scale version of the model into colour. The sixth paper presents the unified model that takes all the mentioned factors into account. To test the model, samples from both simulated sets of prints with various degrees of colour and/or systematic mottle and sets of real prints from various conventional presses were analysed a) visually, b) with traditional print mottle evaluation models, and c) with the new model. Results obtained using the different evaluation models were compared with visual assessments of the sets of prints. In each one of the evaluations the new model was found to be as good as or superior to the traditional print mottle evaluation models in its agreement with visual assessment. The new model is particularly promising in cases where the evaluated prints show colour and/or systematic disturbances. / QC 20101012

<p>Print Mottle is perhaps one of the most disturbing factors influencing overall Print Quality. Mottle has traditionally been evaluated by estimating the reflectance variation in the print. Although the amplitude of the reflectance variation is probably the most important aspect of print mottle, other aspects may also influence the perceptibility of mottle. Since the human visual system is optimised to fit the conditions prevailing in its surroundings, it is also important to consider aspects such as mean reflectance factor level, spatial frequency content, structure of the mottle, and colour variations.</p><p>In this thesis, a new evaluation model for the estimation of print mottle is proposed. The model is best explained as a six-step chain. First, a digital RGB image of the print is acquired with a scanner. The digital RGB image is then calibrated and transformed into the L*a*b* colour space. Next, the three colour components are transformed into the frequency domain by a Fourier transform and the power spectra are calculated. The power spectra are thereafter filtered with respect to the contrast sensitivity functions representing the human eye’s sensitivity to spatial variations in the three colour channels. To account for systematic variations in the sample, the spectra are filtered a second time with texture enhancement filters, which are based on local calculations of chi-square measures in the power spectra. The energy within the visually detectable area of the filtered power spectra is then integrated to obtain a single measure of the variation for each colour component. A single mottle estimate is obtained as the square root of the sum of the squared variation measures for the three components. To acknowledge the influence of mean lightness level on perceived print mottle in a way that agrees with the results presented in Paper I, the mottle estimate obtained is finally multiplied by the sixth root of the mean reflectance factor level.</p><p>The theoretical foundations of the model are consecutively developed through the first five papers of the thesis. The first paper considers the influence of the mean reflectance level on perceived print mottle. The second and third papers describe the contrast sensitivity filter and the texture enhancement filter applied. The fourth paper compares the new model with other models for print mottle evaluation. The fifth paper extends the grey-scale version of the model into colour. The sixth paper presents the unified model that takes all the mentioned factors into account.</p><p>To test the model, samples from both simulated sets of prints with various degrees of colour and/or systematic mottle and sets of real prints from various conventional presses were analysed a) visually, b) with traditional print mottle evaluation models, and c) with the new model. Results obtained using the different evaluation models were compared with visual assessments of the sets of prints. In each one of the evaluations the new model was found to be as good as or superior to the traditional print mottle evaluation models in its agreement with visual assessment. The new model is particularly promising in cases where the evaluated prints show colour and/or systematic disturbances</p>

Each day, we are confronted with a large amount of more or less important information that we have to consider, and even in our digital society we need paper for communication, documentation and education. Much of the paper we use or are confronted by in our daily life, such as newspapers, books and packages, contains printed images or texts, and the appearance of both the print and the supporting surface is important. A good contrast between a printed text and the paper makes it easier to read, a detailed print of an illustration makes it more informative, and clear and evenly distributed colours on a package or on a poster make it more appealing. All of these qualities depend on the optical properties of the paper product and the the behavior of light illuminating the different materials. The aim of the work described in this thesis is to characterize the structure of coatings and prints, and to validate models for the optical response and interaction of ink and coating based on optical measurements of physical samples. It is the interactions between the printing ink and the porous structure of the coating layers that are subject to investigation. Experiments have been employed to relate the physical conditions in a flexographic printing nip to the ink setting, affected by the physical and chemical properties of the coating, to the resulting optical response of the printed paperboard. / The aim of the work described in this thesis is to characterize the structure of coatings and prints, and to validate models for the optical response and interaction of ink and coating based on optical measurements of physical samples. It is the interactions between the printing ink and the porous structure of the coating layers that are subject to investigation. Experiments have been employed to relate the physical conditions in a flexographic printing nip to the ink setting and the resulting optical response. By comparing simulated and measured results, it was shown that modifications of the surface properties account for the brightness decrease when substrates are calendered. Light scattering simulations, taking into account the surface micro-roughness and the increase in the effective refractive index, showed that surface modifications accounted for most of the observed brightness decrease, whereas the bulk light scattering and light absorption coefficients were not affected by calendering. Ink penetration affects the print density, mottling and dot gain. Results show that ink distribution is strongly affected by surface roughness, differences in pore size and pore size distribution. For samples having different latex amounts and different latex particle sizes, a higher print force did not increase the depth of penetrated ink to any great extent, but rather allowed the wetting to act more efficiently with a more evenly distributed ink film, a higher print density and fewer uncovered areas as a result. Uncovered areas could be linked both to local roughness variations and to local wettability variations on the surface. Samples with different ratios of calcium carbonate/kaolin clay pigment showed an increased porosity and an increase in print density with increasing amount of kaolin in the coating layer.

Variable data will play a decisive role in the future of packaging and product promotion. Variable data printing (VDP) is a technique whereby certain information can be altered in an otherwise static layout with the help of a digital printing system, and in the packaging industry a wide range of applications is possible. Inkjet printing, due to its non-impact printing (NIP) principle, is the most suitable technology to use when applying variable data on packaging and to offer customized and even personalized prints for the industry and the end-consumer (van Daele, 2005). The aim of the work described in this thesis was to evaluate the practicability of attaining high quality variable data print (VDP) at high speed. The thesis is divided into three major parts. Part one focussed on the surface topography of corrugated board and applicable analytical methods to describe the printability of the substrate. In the second part the performance of inkjet on corrugated board liners printed at high speed was investigated and how to achieve maximum printing resolution. The final part of the thesis is devoted to a market survey of variable data printing on the North American and European markets. Part 1 concentrated on corrugated board as substrate and its pre-conditions regarding surface topography before the printing operation. Most critical for the quality are print defects such as mottling, gloss and stripiness, all of which occur in the printing of corrugated board. Stripiness is especially critical because it is one of the most disturbing print defects on corrugated board since it is periodical and more easily perceived than random print defects (Netz, 1996). Part 1 revealed that there is a difference in surface micro-roughness between the regions on the peak line of the fluting and the regions in the valley between two peaks of the corrugation which leads to glossy lines on the peak areas. The aim of the second part was to assess the practicability of attaining high quality VDP at high speed on a variety of liners for corrugated board production. The trial was conducted on a Kodak Versamark DP5240 press in Örnsköldsvik, Sweden, in cooperation with the Mid-Sweden University - Digital Printing Centre (DPC). Nine different substrates were printed at speeds between 0.5 and 5 m/s. The results revealed that the paper type rather than the printing speed has the greatest influence on the print quality. Speed, however, is the most important technical factor for inline implementation of inkjet. To obtain a picture of the industries’ view of variable data print on fibre-based packaging, a market survey was initiated and was addressed to people in the development, marketing and decision-making sectors of the packaging and printing industry, including manufacturers of machinery, producers of packaging and prints, and print buyers. The goal was to draw an overview map covering the people’s view of their market, trends in their fields and how they envision the future of VDP on fibre-based packaging. The conclusion was that inkjet technology has to prove itself first and to increase its technical capability, and the printing industry will then start investing more in this technology and in applications such as VDP. / QC 20101206

<p>Inkjet is a digital printing process where the ink is ejected directly onto a substrate from a jet device driven by an electronic signal. Most inkjet inks have a low viscosity and a low surface tension, which put high demands on the coating layer’s porosity and absorbency characteristics.</p><p>The aim of this study has been to gain an increased knowledge of the mechanisms that control the sorption and fixation of inkjet inks on coated papers. The focus has been on printability aspects of high print quality (although not photographic quality) laboratory-coated inkjet papers for printers using aqueous-based inks.</p><p>Papers coated solely with polyvinyl alcohol (PVOH) and starch presented excellent gamut values and good print sharpness over the uncoated substrate, due to good film-forming characteristics observed by light microscopy and ESCA. ESEM analyses showed the complexity and variation of PVOH surface structures, which has probably explained the wide scatter in the colour-to-colour bleed results. Pure PVOH coatings also gave a surface with high gloss variations (2-8 times greater than that of commercial inkjet papers), prolonged ink drying time, and cracked prints when using pigmented inks. When an amorphous silica gel pigment (with broad pore size distribution) was used in combination with binder, a new structure was formed with large pores in and between the pigments and a macro-roughness generated by the large particles. The inkjet ink droplets could quickly penetrate into the large pores and the time for surface wicking was reduced, which was beneficial for the blurriness. However, the macro-roughness promoted bulk spreading in the coarse surface structure, and this tended to increase the line width. Finally, when the ink ends up within the coating, the colorant is partly shielded by the particles, and this reduced the gamut area to some extent. The binder demand of the silica pigments was strongly related to their pore size distributions. Silica gel required two to three times the amount of binder compared to novel surfactant-templated mesoporous silica pigments (with small pores and narrow pore size distribution). This finding was attributed to the significant penetration of PVOH binder into the pores in the silica gel, thereby, increasing its binder demand. Furthermore, this binder penetration reduced the effective internal pore volume available for rapid drainage of the ink vehicle. Consequently, the surfactant-templated pigments required significantly lower amounts of binder, and gave improvements in print quality relative to the commercial pigment.</p>

Inkjet is a digital printing process where the ink is ejected directly onto a substrate from a jet device driven by an electronic signal. Most inkjet inks have a low viscosity and a low surface tension, which put high demands on the coating layer’s porosity and absorbency characteristics. The aim of this study has been to gain an increased knowledge of the mechanisms that control the sorption and fixation of inkjet inks on coated papers. The focus has been on printability aspects of high print quality (although not photographic quality) laboratory-coated inkjet papers for printers using aqueous-based inks. Papers coated solely with polyvinyl alcohol (PVOH) and starch presented excellent gamut values and good print sharpness over the uncoated substrate, due to good film-forming characteristics observed by light microscopy and ESCA. ESEM analyses showed the complexity and variation of PVOH surface structures, which has probably explained the wide scatter in the colour-to-colour bleed results. Pure PVOH coatings also gave a surface with high gloss variations (2-8 times greater than that of commercial inkjet papers), prolonged ink drying time, and cracked prints when using pigmented inks. When an amorphous silica gel pigment (with broad pore size distribution) was used in combination with binder, a new structure was formed with large pores in and between the pigments and a macro-roughness generated by the large particles. The inkjet ink droplets could quickly penetrate into the large pores and the time for surface wicking was reduced, which was beneficial for the blurriness. However, the macro-roughness promoted bulk spreading in the coarse surface structure, and this tended to increase the line width. Finally, when the ink ends up within the coating, the colorant is partly shielded by the particles, and this reduced the gamut area to some extent. The binder demand of the silica pigments was strongly related to their pore size distributions. Silica gel required two to three times the amount of binder compared to novel surfactant-templated mesoporous silica pigments (with small pores and narrow pore size distribution). This finding was attributed to the significant penetration of PVOH binder into the pores in the silica gel, thereby, increasing its binder demand. Furthermore, this binder penetration reduced the effective internal pore volume available for rapid drainage of the ink vehicle. Consequently, the surfactant-templated pigments required significantly lower amounts of binder, and gave improvements in print quality relative to the commercial pigment.

The objective of this thesis is to better understand the impact of paper and printer types on xerographic print quality. To achieve this objective, commercially printed samples comprising of ten different paper substrates printed using three different xerographic printers were examined. The print quality of these samples was assessed in terms of print microgloss and its nonuniformity, print density, print and gloss mottle, print roughness, and visual ranking. This study showed that print mottle conducted by Fast Fourier Transform produced the best correlation with visual ranking at the size range of 0.1 - 1mm, while print gloss mottle was found to affect print quality regardless of the mottle size. Brightness, opacity, basis weight, gloss 75, and roughness of these paper substrates were found to have the most significant effect on print quality. All of the optical properties of paper included in this analysis showed a strong correlation to print quality.

The objective of this thesis is to better understand the impact of paper and printer types on xerographic print quality. To achieve this objective, commercially printed samples comprising of ten different paper substrates printed using three different xerographic printers were examined. The print quality of these samples was assessed in terms of print microgloss and its nonuniformity, print density, print and gloss mottle, print roughness, and visual ranking. This study showed that print mottle conducted by Fast Fourier Transform produced the best correlation with visual ranking at the size range of 0.1 - 1mm, while print gloss mottle was found to affect print quality regardless of the mottle size. Brightness, opacity, basis weight, gloss 75, and roughness of these paper substrates were found to have the most significant effect on print quality. All of the optical properties of paper included in this analysis showed a strong correlation to print quality.

The matter of this thesis is to find the influence of the diameter of the nozzle on the 3D printer´s print quality. The first part briefly characterizes the Rapid Prototyping technology and describes the RepRap project. The second part describes the construction of the experimental FMD 3D printer. The following section deals with technical printing parametres and their influence on the printed product. The experimental part of the thesis is focused on the impact of the discharge nozzle diameter on the mechanical properties, surface quality and shape accuracy of the final product and on the following recommendations of operational parametres.

<p>Flexographic printing is a common printing method in the packaging field. The printing method is characterized primarily by the flexible printing plate and the low viscosity inks which make it suitable for use on almost any substrate. The object of this study was to obtain further knowledge of the some important mechanisms of flexographic printing and how they influence the print quality. The thesis deals with printing primarily on board and liner but also on newsprint with water-borne ink using a full-scale flexographic central impression (CI) printing press. Several printing trials have been performed with a focus on the chemical interaction between the ink and substrate and the physical contact between the ink-covered printing plate and the substrate.</p><p>Multicolour printing exposes the substrate to water from the water-containing ink. The emphasis was to investigate the relation between print quality and water-uptake of the paper surface with heat and water. Printing trials was carried out on substrates possessing a hydrophobic, and also a rather hydrophilic surface using a regular commercial water-borne ink. The favorable effect which water or surfactant solution had on the hydrophobic substrate with regard to print mottle could depend on its surface compressibility in combination with the hydrophobic nature of its surface that could affect the wetting properties.</p><p>Conventional printing involves physical contact between plate and ink and between ink and substrate. A method for measuring the dynamic nip pressure using thin load cells is presented. Print quality was influenced by the plate material. A correction procedure taking into account the size of the sensor was developed in order to estimate the maximum dynamic pressure in the printing nip. An attempt was made to identify essential mechanical and chemical parameters, and also geometrical properties of the plate that affected print quality. Laboratory printing trials were carried out and a multivariate analysis was applied for evaluation of print quality data. The impact of the plate properties on print quality was evident. The essential properties of the plate that influence print quality were the small-scale roughness and long-scale roughness.</p>