Ultra-deepwater reservoirs are important unconventional reservoirs that hold the potential to produce billions of barrels of hydrocarbons, but also present major challenges. This type of reservoir is usually high pressure and high temperature (HPHT) and has a relatively high permeability. Hydraulic fracturing high permeability reservoirs are different from the hydraulic fracturing technology used in low permeability formations. The main purpose of hydraulic fracturing in low permeability reservoirs is to create a long, highly conductive path, whereas in high permeability formations hydraulic fracturing is used predominantly to bypass near wellbore formation damage, control sand production and reduce near wellbore pressure drop. Hydraulically fracturing these types of wells requires short fractures packed with high proppant concentrations. In addition, fracturing in high permeability reservoirs aims at achieving enough fracture length to increase productivity, especially when the viscosity of the reservoir fluid is high. In order to pump such a job and ensure long term productivity from the fracture, understanding the behavior of the fracture fluid and proppant is critical. A series of laboratory experiments have been conducted to study conductivity and fracture width with high proppant loading, high temperature and high pressure. Proppant was manually placed in the fracture and fracture fluid was pumped through the pack. Conductivity was measured by pumping oil to simulate reservoir conditions. Proppant performance and fracture fluids, which carry the proppant into the fracture, and their subsequent clean-up during production, were studied. High strength proppant is ideal for deep fracture stimulations and in this study different proppant loadings at different stresses were tested to see the impact of crushing and fracture width reduction on fracture conductivity. The preliminary test results indicated that oil at reservoir conditions improves clean-up of fracture fluid left in the proppant pack compared with using water at ambient temperature. Increasing the proppant concentration in the fracture showed higher conductivity values in some cases even at high closure stress. The increase in effective closure stress with high temperature resulted in a significant loss in conductivity. Additionally, the fracture width decreased with time and increased effective closure stress. Tests were also run to study the effect of cyclic loading which is expected to further decrease conductivity.

Proppant flowback in fractures under confining pressures is not well understood and difficult to reproduce in a laboratory setting. Improper management of proppant flowback leads to flow restrictions near the well bore, poor fracture conductivity and costly production equipment damage. A simple, scalable model is developed using a discrete element method (DEM) particle simulator, to simulate representative cubic volumes consisting of fracture openings, fracture walls and the confining formation. The effects of fracture width, confining stress, fluid flow velocity and proppant cohesion are studied for a variety of conditions. Fracture width is found to be dependent on confining stress and fluid flow velocity while proppant production is also dependent on cohesion. Three regimes are observed, with complete fracture evacuation occurring at high flow rates and low confining stresses, fully packed fractures occurring at high confining stresses and open but mostly evacuated fractures occurring in-between. From these observations, a recommended flowback rate can be estimated for a given set of conditions. A slow and controlled well flowback is recommended to improve proppant pack stability. The rate ramp-up time is dependent on the leak-off coefficient. / text

Hydraulic fracturing is a physically complex phenomenon, and there are many variables, both environmental and operational, that affect the overall success of a fracture treatment. Amongst the operational variables, the process of proppant selection is key to ensuring that the induced fractures remain open and permeable. A variety of physical mechanisms act to degrade the permeability of a given proppant packing after deposition in a fracture, the most important of which is the magnitude of the confining stress. The goal of this work is to understand how mixtures of unlike proppants behave under various stress conditions. Specifically, the permeability and conductivity of various mixtures of unlike proppants are measured as a function of confining stress. A secondary investigation is also made into the dependence of permeability on the areal concentration of proppant. Choices of proppants are restricted to those which are currently most common in industry, in terms of both material and size. To that end, mixtures consisted of primarily ceramics and sands with appropriate grain size distributions. Additionally, a light-weight plastic proppant was included in the study. Simple laboratory methods are employed to measure the permeability of the various proppant packings. Values obtained from direct experimentation are compared with values obtained from an independent analytical model. Given the assumptions which are inherent in the analytical model, the experimental and analytical results are in satisfactory agreement. Also, a correlation is developed for single proppants and binary mixtures which predicts permeability as a function of stress, grain size, material, and weight fraction. One key conclusion is that for a binary mixture of proppants, the mixture permeability will not generally be a weighted linear combination of the pure proppant permeabilities. In other words, the permeability of a mixture comprised of 50% (by weight) of one component and 50% of the second component will generally not be halfway between the permeabilities of the single components. A hypothesis is presented which posits that there are threshold weight fractions for each proppant pair that control the permeability of the mixture. / text

Today, optimizing well stimulation techniques to obtain maximum return of investment is still a challenge. Hydraulic fracturing is a typical application to improve ultimate recovery from oil and gas reservoirs. Proppant fracturing has become one of the most widely considered alternatives for application in carbonate reservoirs. Especially in areas that have high closure stress, the non-smoothly etched surface created by acid fracturing may not remain open upon closing, resulting in decrease in fracture conductivity and unsuccessful stimulation treatment. In early years, because of the increase in the success of proppant fracturing, proppant partial monolayer has been put forward as a method that helps generate the maximum fracture conductivity from proppant fracturing treatment. However, this method was not widely successful because of proppant crushing and proppant embedment problems that result in losing conductivity. The ability to transport propping agents in available fracturing fluid was also poor and resulted in difficulties and failures to obtain proppant partial monolayer placement. For carbonate formations, acid fracturing is another effective stimulation method. Simpler operation and lower cost made the technique attractive in the field with plenty of successful experiences. The heterogeneity feature of carbonate formation brings a challenge to create sufficient conductivity. In cases of high closure formation, fracture conductivity is hard to sustain. This factor limited the applications of acid fracturing sometimes. In this study, laboratory tests were carried out using low concentrations of ultralightweight proppant to obtain partial monolayer proppant. Because of low specific gravity property of this proppant, it was claimed to help improve proppant transport inside the fracture. In this experimental study, the partial monolayer technique was examined with particular emphasis upon the impact of acid in possibly improving fracture conductivity of carbonate rocks. The technique is referred as "closed fracture acidizing". After obtaining a partial monolayer distribution on the fracture face, gelled acid was injected through the fracture face. Fracture conductivity before and after acid injection were evaluated. Experimental results showed clearly that acid injection does not enhance fracture conductivity of partial monolayer proppant fracturing. The more the volume of acid injection, the more rapidly fracture conductivity declines.

Polymer-free viscoelastic surfactant-based (VES) fluid systems have been used to eliminate polymer-based damage and to efficiently transport proppants into the fracture. Current models and correlations neglect the important influence of fracture walls and fluid elasticity on proppant settling. This report presents an experimental study that investigates the impact of fluid elasticity and fracture width on proppant settling in VES fluid systems. Proppant settling experiments are performed in shear-thinning VES fluids. Experimental data is presented to show that fluid elasticity plays an important role in controlling the settling rate of the proppants. It is shown that elastic effects can increase as well as reduce the settling velocities depending upon the rheological properties of the fluid and properties of the proppants. Data is presented to show that the settling velocity reduces significantly as the proppant size becomes comparable to the fracture width. The reduction in settling velocity due to the presence of the fracture walls depends on the rheological properties of the fluid, ratio of particle diameter to fracture width as well as the diameter of the particle. / text

This dissertation presents an experimental investigation of fluid flow, proppant settling and horizontal proppant transport in hydraulic fractures. The work is divided into two major sections: investigation of proppant settling in polymer-free surfactant-based viscoelastic (VES) fluids and development of a new method of proppant injection, referred to as Alternate-Slug fracturing. VES fluid systems have been used to eliminate polymer-based damage and to efficiently transport proppant into the fracture. Current models and correlations neglect the important influence of fracture walls and fluid elasticity on proppant settling. Experimental data is presented to show that elastic effects can increase or decrease the settling velocity of particles, even in the creeping flow regime. Experimental data shows that significant drag reduction occurs at low Weissenberg number, followed by a transition to drag enhancement at higher Weissenberg numbers. A new correlation is presented for the sphere settling velocity in unbounded viscoelastic fluids as a function of the fluid rheology and the proppant properties. The wall factors for sphere settling velocities in viscoelastic fluids confined between solid parallel plates (fracture walls) are calculated from experimental measurements made on these fluids over a range of Weissenberg numbers. Results indicate that elasticity reduces the retardation effect of the confining walls and this reduction is more pronounced at higher ratios of the particle diameter to spacing between the walls. Shear thinning behavior of fluids is also observed to reduce the retardation effect of the confining walls. A new empirical correlation for wall factors for spheres settling in a viscoelastic fluid confined between two parallel walls is presented. An experimental study on proppant placement using a new method of fracturing referred to as Alternate-Slug fracturing is presented. This method involves alternate injection of low viscosity and high viscosity fluids into the fracture, with proppant pumped in the low viscosity fluid. Experiments are conducted in Hele-Shaw cells to study the growth of viscous fingers over a wide range of viscosity ratios. Data is presented to show that the viscous finger velocities and mixing zone velocities increase with viscosity ratio up to viscosity ratios of about 350 and the trend is consistent with Koval’s theory. However, at higher viscosity ratios the mixing zone velocity values plateau signifying no further effect of viscosity contrast on the growth of fingers and mixing zone. The plateau in the velocities at high viscosity ratios is caused by an increase in the thickness of the displacing fluid and a reduction in the thin film of the displaced fluid on the walls of the Hele-Shaw cell. Fluid elasticity is observed to retard the growth of fingers and leads to growth of multiple thin fingers as compared to a single thick dominant finger in less elastic fluids. Observations show the shielding effect is reduced by fluid elasticity. Elastic effects are observed to reduce the thickness of thin film of displaced fluid on the walls of Hele-Shaw cell. The dominant wave number for the growth of instabilities is observed to be higher in more elastic fluids. At the onset of instability, the interface breaks down into a greater number of fingers in more elastic fluids. Experiments are performed in simulated fractures (slot cells) to show the proppant distribution using alternate-slug fracturing. Observations show alternate-slug fracturing ensures deeper placement of proppant through two primary mechanisms: (a) proppant transport in viscous fingers formed by the low viscosity fluid and (b) an increase in drag force in the polymer slug leading to better entrainment and displacement of any proppant banks that may have formed. The method offers advantages of lower polymer costs, lower pumping horsepower, smaller fracture widths, better control of fluid leak-off and less gel damage compared to conventional gel fracs. / text

Acid fracturing stimulation is one of the preferred methods to improve well productivity in carbonate reservoirs. Acid is injected into the fractured zone after a starter fracture is created in the near wellbore area by viscous fluid (pad). This results in propagation of a two-wing crack away from the perforations with simultaneous dissolution etching of the created surfaces. If the created etched surface is non-uniform, then after the treatment ends and the fracture face closes, a high conductivity path may remain in the formation, connected to the well. The important factors controlling the effectiveness of acid fracturing are the etched-fracture penetration and conductivity. In this research, I use the distributed volumetric sources (DVS) method to calculate gas production from a well stimulated by acid fracturing. The novel concept realized in this research is that, during the production process, the conductivity of the acid created fracture changes. I use the Nierode - Kruk correlation to describe this effect as a function of effective closure stress that in turn is determined from the flowing bottomhole pressure and minimum horizontal stress. By combining the well productivity calculation from the DVS method taking into account varying fracture conductivity with gas material balance, I obtain an improved model of gas production. The model is then used to not only forecast production from acid fractured wells but also to evaluate the known production history of such wells. Based on the concepts discussed above, I have developed a program called "Gas Acid" which is useful to optimize acid fracturing treatments and also suitable to infer created fracture parameters from known production history. The "Gas Acid" program has been validated with data from two Saudi Aramco gas wells. It was found that the production forecast obtained from the "Gas Acid" program matches the actual production history with reasonable accuracy and the remaining discrepancy could be resolved by taking into account refinement of the material balance. The refinement became necessary, because the "Gas Acid" program was developed for dry gas but the reservoir fluids in the field examples were classified as retrograde gas and wet gas. When accounting for the additional mass of gas "hidden" in the produced condensate, the match of forecast and actual data was improved considerably.

Slickwater with sand is the most commonly used hydraulic fracturing treatment for shale reservoirs. The slickwater treatment produces long skinny fractures, but only the near wellbore region is propped due to fast settling of sand. Adding gel into water can prevent the fast settling of sand, but gel may damage the fracture surface and proppant pack. Moreover, current water-based fracturing consumes a large amount of water, has high water leakage, and imposes high water disposal costs. The goal of this project is to develop non-damaging, less water-intensive fracturing treatments for shale gas reservoirs with improved proppant placement efficiency. Earlier studies have proposed to replace sand with ultra-light weight proppants (ULWP) to enhance proppant transport, but it is not used commonly in field. This study evaluates the performance of three kinds of ULWPs covering a wide range of specific gravity and representing the three typical manufacturing methods. In addition to replacing sand with ULWPs, replacing water with foams can be an alternative treatment that reduces water usage and decreases proppant settling. Polymer-added foams have been used in conventional reservoirs to improve proppant placement efficiency. However, polymers can damage shale permeability in unconventional reservoirs. This dissertation studies polymer-free foams (PFF) and evaluates their performance. This study uses both experiments and simulations to assess the productivity and profitability of the ULWP treatment and PFF treatment. First, a reservoir simulation model is built in CMG to study the impact of fracture conductivity and propped length on fracture productivity. This model assumes a single fracture intersecting a few reactivated natural fractures. Second, a 2D fracturing model is used to simulate the fracture propagation and proppant transport. Third, strength, API conductivity and gravity settling rates are measured for three ULWPs. Fourth, foam stability tests are conducted to screen the best PFF agents and the selected foams are put into a circulating loop to study their rheology. Finally, empirical correlations from the experiments are applied in the fracturing model and reservoir model to predict productivity by using the ULWPs with slickwater or using the PFFs with sand. Experimental results suggest that, at 4000 psi with concentrations varying from partial monolayer (0.05 lb/ft²) to multilayer (1 lb/ft²), ULW-1 (polymeric) is the most deformable with conductivity of 1-10 md-ft. ULW-2 (resin coated and impregnated ground walnut hull) is the second most deformable with similar conductivity. ULW-3 (resin coated porous ceramic) is the least deformable with conductivity of 20-1000 md-ft, which is comparable to sand. Three foam formulations (A, B: regular surfactant foam, C: viscoelastic surfactant foam) are selected based on the stability results of fourteen surfactants. All PFFs exhibit power-law rheological behavior in a laminar flow regime. The power law parameters of the regular surfactant PFF depend on both quality and pressure when quality is higher than 60% but depend on quality only when quality is lower than 60%. Simulation results suggest that under the optimal concentration of 0.04-0.06 v/v (0.37-0.55 lb/gal) for both ULW-1 and ULW-2, and 0.1 v/v (1.46 lb/gal) for ULW-3, 1-year cumulative production for 0.1 µD shale reservoir is higher than sand by 127% for ULW-1, 28% for ULW-2, and 38% for ULW-3. The productivity benefits decrease as shale permeability increases for all three ULWPs. ULW-1 and ULW-2 have higher productivity benefits for longer production time, while ULW-3 has relatively constant productivity benefits over time. The economic profit of ULW-1 when priced at $5/lb is 2.2 times larger than that of sand for 1-year production in 0.1 µD shale reservoirs; the acceptable maximum price is $10/lb for ULW-1, $6/lb for ULW-2, and $2.5/lb for ULW-3. The maximum price increases as production time increases. The PFFs with a quality of 60% carrying mesh 40 sand at a partial monolayer concentration of 0.04 v/v (0.88 lb/gal) can generate 50% higher productivity, 74% higher economic profit, and over 300% higher water efficiency than the best slickwater-sand case (mesh 40 sand at 0.1 v/v) for 1-year production in 0.1µD shale reservoirs. The benefits of using the PFFs decrease with increasing shale permeability, increasing production time, or decreasing pumping time. This dissertation gives a range of field conditions where the ULWP and PFF may be more effective than slickwater-sand fracturing. / text

Modeling the stimulated reservoir volume during hydraulic fracturing is important to geothermal and petroleum reservoir stimulation. The interaction between a hydraulic fracture and pre-existing natural fractures exerts significant control on stimulated volume and fracture network complexity. This thesis presents a boundary element and finite difference based method for modeling this interaction during hydraulic fracturing process. In addition, an improved boundary element model is developed to more accurately calculate the total stimulated reservoir volume. The improved boundary element model incorporates a patch to calculate the tangential stresses on fracture walls accurately, and includes a special crack tip element at the fracture end to capture the correct stress singularity the tips The fracture propagation model couples fluid flow to fracture deformation, and accounts for fracture propagation including the transition of a mechanically-closed natural fractures to a hydraulic fracture. The numerical model is used to analyze a number of stimulation scenarios and to study the resulting hydraulic fracture trajectory, fracture aperture, and pressures as a function of injection time. The injection pressure, fracture aperture profiles shows the complexity of the propagation process and its impact on stimulation design and proppant placement. The injection pressure is observed to decrease initially as hydraulic fracture propagates and then it either increases or decreases depending on the factors such as distance between hydraulic fracture and natural fracture, viscosity of the injected fluid, injection rate and also other factor that are discussed in detail in below sections. Also, the influence of flaws on natural fracture in its opening is modeled. Results shows flaws that are very small in length will not propagate but are influencing the opening of natural fracture. If the flaw is located near to one end tip the other end tip will likely propagate first and vice versa. This behavior is observed due to the stress shadowing effect of flaw on the natural fracture. In addition, sequential and simultaneous injection and propagation of multiple fractures is modeled. Results show that for sequential injection, the pressure needed to initiate the later fractures increases but the geometry of the fractures is less complicated than that obtained from simultaneous injection under the same fracture spacing and injection. It is also observed that when mechanical interaction is present, the fractures in sequential fracturing have a higher width reduction as the later fractures are formed

Coalbed methane wells have been used for many years as a viable means of extracting quantities of methane gas for use as a clean and efficient energy source. However, there is a limited understanding of many of the factors involved during the extraction process. As the more easily attainable reservoirs are depleted, it is imperative to gain a greater comprehension of these factors in order to develop techniques to efficiently collect economical quantities of methane gas in the future. For this investigation, an extensive database was compiled, consisting of a large set of parameters pertaining to the development of coalbed methane gas wells. Using the information contained in this database, a statistical analysis was performed in order to gain a better understanding of the relationships between the many factors involved in extracting quantities of methane gas from the ground. The results of this analysis showed that the majority of the parameters shown to have the greatest impact on methane production were heavily dependent upon the geology of the region. As a result, any attempt to exploit them for optimization exercises would be extremely difficult. Of the parameters shown to have the least dependence on naturally occurring phenomena, the amount of proppant sand used to hold fractures open within the well system after stimulation was shown to have the most impact During the well stimulation procedure, the proppant sand is carried into the fractures in the strata by a foam fracturing fluid. The sand acts to support the fracture system, increasing the permeability of formation, and allowing the methane gas to flow to the wellbore. By treating the sand particles with certain reagents, it is possible to render them hydrophobic, making it possible for them to stick to the bubbles within the foam and be carried deeper into the formation. Results of an investigation of sands treated to different degrees of hydrophobicity have shown that such treatments significantly increase the amount of sand distributed over a greater distance. / Master of Science