This work is made up of three parts. Part one looks to establish design values for two types of three ply access mats from the U.S. South and Midwest. The mats were subject to 3 point bending tests to determine strength and stiffness values. Values for MOE (Modulus of Elasticity) and MOR (Modulus of Rupture) are reported by region and mat design. Part two tested five species groups of hardwoods for wear resistance and hardness. These species groups include white oak, red oak, ash, sweetgum and hickory. These tests for wear were performed on a Navy-Type Wear Tester according to ASTM D2394-17. Hardness specimens were tested with the Janka method according to ASTM D143-14. The third and final part looks at the impact of thermomechanical densification on rate of wear in five species groups of hardwood. The species groups were white oak, red oak, ash, sweetgum and hickory. Samples were pressed at 1000psi at temperature of 350 degrees Fahrenheit, in order to plasticize the wood and densify it at the same time. These samples were then tested on the Navy-Type Wear Tester to determine whether densification had an impact on wear resistance.

This is an experimental study into the permeability and compressibility properties of bagasse pulp pads. Three experimental rigs were custom-built for this project. The experimental work is complemented by modelling work. Both the steady-state and dynamic behaviour of pulp pads are evaluated in the experimental and modelling components of this project. Bagasse, the fibrous residue that remains after sugar is extracted from sugarcane, is normally burnt in Australia to generate steam and electricity for the sugar factory. A study into bagasse pulp was motivated by the possibility of making highly value-added pulp products from bagasse for the financial benefit of sugarcane millers and growers. The bagasse pulp and paper industry is a multibillion dollar industry (1). Bagasse pulp could replace eucalypt pulp which is more widely used in the local production of paper products. An opportunity exists for replacing the large quantity of mainly generic paper products imported to Australia. This includes 949,000 tonnes of generic photocopier papers (2). The use of bagasse pulp for paper manufacture is the main application area of interest for this study. Bagasse contains a large quantity of short parenchyma cells called ‘pith’. Around 30% of the shortest fibres are removed from bagasse prior to pulping. Despite the ‘depithing’ operations in conventional bagasse pulp mills, a large amount of pith remains in the pulp. Amongst Australian paper producers there is a perception that the high quantity of short fibres in bagasse pulp leads to poor filtration behaviour at the wet-end of a paper machine. Bagasse pulp’s poor filtration behaviour reduces paper production rates and consequently revenue when compared to paper production using locally made eucalypt pulp. Pulp filtration can be characterised by two interacting factors; permeability and compressibility. Surprisingly, there has previously been very little rigorous investigation into neither bagasse pulp permeability nor compressibility. Only freeness testing of bagasse pulp has been published in the open literature. As a result, this study has focussed on a detailed investigation of the filtration properties of bagasse pulp pads. As part of this investigation, this study investigated three options for improving the permeability and compressibility properties of Australian bagasse pulp pads. Two options for further pre-treating depithed bagasse prior to pulping were considered. Firstly, bagasse was fractionated based on size. Two bagasse fractions were produced, ‘coarse’ and ‘medium’ bagasse fractions. Secondly, bagasse was collected after being processed on two types of juice extraction technology, i.e. from a sugar mill and from a sugar diffuser. Finally one method of post-treating the bagasse pulp was investigated. The effects of chemical additives, which are known to improve freeness, were also assessed for their effect on pulp pad permeability and compressibility. Pre-treated Australian bagasse pulp samples were compared with several benchmark pulp samples. A sample of commonly used kraft Eucalyptus globulus pulp was obtained. A sample of depithed Argentinean bagasse, which is used for commercial paper production, was also obtained. A sample of Australian bagasse which was depithed as per typical factory operations was also produced for benchmarking purposes. The steady-state pulp pad permeability and compressibility parameters were determined experimentally using two purpose-built experimental rigs. In reality, steady-state conditions do not exist on a paper machine. The permeability changes as the sheet compresses over time. Hence, a dynamic model was developed which uses the experimentally determined steady-state permeability and compressibility parameters as inputs. The filtration model was developed with a view to designing pulp processing equipment that is suitable specifically for bagasse pulp. The predicted results of the dynamic model were compared to experimental data. The effectiveness of a polymeric and microparticle chemical additives for improving the retention of short fibres and increasing the drainage rate of a bagasse pulp slurry was determined in a third purpose-built rig; a modified Dynamic Drainage Jar (DDJ). These chemical additives were then used in the making of a pulp pad, and their effect on the steady-state and dynamic permeability and compressibility of bagasse pulp pads was determined. The most important finding from this investigation was that Australian bagasse pulp was produced with higher permeability than eucalypt pulp, despite a higher overall content of short fibres. It is thought this research outcome could enable Australian paper producers to switch from eucalypt pulp to bagasse pulp without sacrificing paper machine productivity. It is thought that two factors contributed to the high permeability of the bagasse pulp pad. Firstly, thicker cell walls of the bagasse pulp fibres resulted in high fibre stiffness. Secondly, the bagasse pulp had a large proportion of fibres longer than 1.3 mm. These attributes helped to reinforce the pulp pad matrix. The steady-state permeability and compressibility parameters for the eucalypt pulp were consistent with those found by previous workers. It was also found that Australian pulp derived from the ‘coarse’ bagasse fraction had higher steady-state permeability than the ‘medium’ fraction. However, there was no difference between bagasse pulp originating from a diffuser or a mill. The bagasse pre-treatment options investigated in this study were not found to affect the steady-state compressibility parameters of a pulp pad. The dynamic filtration model was found to give predictions that were in good agreement with experimental data for pads made from samples of pretreated bagasse pulp, provided at least some pith was removed prior to pulping. Applying vacuum to a pulp slurry in the modified DDJ dramatically reduced the drainage time. At any level of vacuum, bagasse pulp benefitted from chemical additives as quantified by reduced drainage time and increased retention of short fibres. Using the modified DDJ, it was observed that under specific conditions, a benchmark depithed bagasse pulp drained more rapidly than the ‘coarse’ bagasse pulp. In steady-state permeability and compressibility experiments, the addition of chemical additives improved the pad permeability and compressibility of a benchmark bagasse pulp with a high quantity of short fibres. Importantly, this effect was not observed for the ‘coarse’ bagasse pulp. However, dynamic filtration experiments showed that there was also a small observable improvement in filtration for the ‘medium’ bagasse pulp. The mechanism of bagasse pulp pad consolidation appears to be by fibre realignment. Chemical additives assist to lubricate the consolidation process. This study was complemented by pulp physical and chemical property testing and a microscopy study. In addition to its high pulp pad permeability, ‘coarse’ bagasse pulp often (but not always) had superior physical properties than a benchmark depithed bagasse pulp.

Biomaterials such as wood and bamboo are in high demand as a building material with the push for building with green technology. The wood product industry accounts for approximately 4% of the total U.S. manufacturing GDP (Gross Domestic Product), which is more than $100 billion. The industry supports over 752,000 full-time equivalent jobs, most of which are in rural areas where employment opportunities are limited. The estimated global market value of bamboo is estimated to be $60 billion annually. This research will explore the use of wood and bamboo in different end use products. The objectives of this research will 1) evaluate the behavior of two single bolt connections in the post-to-rail joint in a hardwood stairway system; 2) the potential of post-treating pre-fabricated cross-laminated timber (CLT) panels with two different copper based preservative treatments; and 3) estimated design values for a commercially sourced bolt laminated bamboo industrial mat. To accomplish these objectives, this dissertation is divided into five sections: 1) Introduction, 2) Structural performance of the post-to-rail connectors in a hardwood stairway handrail, 3) Development of preservative-treated cross-laminated timber: effects of panel layup and thickness on bonding performance and durability when treated with copper-azole (CA-C) and micronized copper-azole (MCA), 4) Strength and stiffness of 3-ply industrial bamboo matting, 5) Conclusion.

Softwood is more in demand than hardwood because it is used primarily in the US's largest wood-consuming industry, construction, resulting in increased importation of softwood annually to meet this demand. Hardwood, used for non-structural purposes like furniture and interior designs, is more abundant in US forests. However, some hardwood species are underutilized and undervalued. Cross-laminated timber (CLT) has increased the demand for softwood. A study evaluated the mechanical and physical properties of three underutilized hardwood species (321 yellow poplar, 393 sweetgum, and 262 red oak specimens) for CLT industrial mat manufacturing. The results showed that red oak had a higher density than southern yellow pine, and all species had an average modulus of elasticity greater than the CLT lumber requirement. The study confirmed the viability of these underutilized hardwoods for CLT fabrication, suggesting they could be a suitable substitute for softwood in CLT manufacturing.

Understanding how different processing variables influence wood welded bonds is vital if the technique will ever be used to create engineered lumber without using adhesives. A variation of vibration welding, wood welding uses pressure and friction to bond materials together. During welding, heat causes a softening in the wood, a naturally occurring composite material. This softening leads to fiber entanglement and a bond forms upon cooling. The goal of this research was to investigate several processing aspects of the wood welding procedure. A prototype wood welding machine, designed and fabricated from the ground up, was used to investigate the effects of various welding parameters using birch wood. Wood welds were evaluated on the basis of bond coverage and ultimate shear strength. Four experiments were performed: welding frequency and duration interaction, grain orientation effects, alternative welding completion metrics, and strength development over time. During the wood welding process, three distinct phenomena were repeatedly observed: smoke creation, welding residue formation, and an audible pitch change. The presence of each was recorded for every wood welded specimen and used later in additional data analysis. Investigating each of the welding phenomena was done in an attempt to better characterize when fusion was achieved at the weld interface. ImageTool, an image analysis software package, was used to investigate and quantify the often irregular bonds exposed after shear fracture. The results of the various welding variables were analyzed on the basis of shear strength and bond uniformity. From the birch samples, it was shown that better bonds result from lower welding frequencies and longer welding durations. The grain orientation analysis demonstrated that welding orientation marginally affects the average shear strength of the wood weld. The data from the alternative welding metrics suggests that welding time is not a quality indicator of welding completion (bond coverage). The strength development trials confirmed previous research; wood welds obtain most of their strength in a relatively short period of time. Douglas fir and poplar both proved to be weldable for the first time, but they were sufficiently weaker than birch. When welding was attempted with Douglas fir under similar pressures used for birch, Douglas fir samples would commonly “washboard.” With reduced welding pressure, Douglas fir formed wood welds more easily.

Wood is a renewable resource and versatile material used in tasks ranging from tools and furniture to advanced engineering structures. Although wood is light, mechanically robust, environmentally friendly, and abundant, some inherent properties of wood, such as degradation due to moisture and UV radiation from sunlight, are less desirable for extended service life and dimensional stability. In this dissertation, a novel surface modification of wood is explored by depositing nano-sized titania particles on wood veneers and cross-laminated timber (CLT) blocks by liquid-precursor flame spray pyrolysis to confer reversible wettability switching and enhanced durability to UV irradiation. The reaction between a flame source and a titanium precursor in isopropyl alcohol under controlled air pressure created a micrometer-scale thin TiO2 coating on wood that turns the treated wood superhydrophobic with a water contact angle (WCA) of >=150°. Morphological studies suggest the coating is comprised of sub-100 nm TiO2 individual and aggregated particles, creating a very porous microstructure. The coating consists of TiO2 rich in the anatase phase (>60%) with an average crystal size of 18 and 32 nm for the anatase and rutile phases, respectively. The wettability switching characteristics of the surface of TiO2-wood veneers from superhydrophobicity to superhydrophilicity (WCA ~0°) and again back to superhydrophobicity are examined through UV exposure (0.0032 W/m2), WCA measurements, and vacuum drying at ~0.14 mbar. The color and gloss spectrometry results of the TiO2-treated CLT samples indicate that the coating offered better resistance to discoloration and gloss change than the uncoated samples during the 8-week accelerated weathering conditions. The data shows that the FSP-treated CLT samples were more than two times more effective in preventing discoloration and changes in natural luster, as evidenced by the significant differences in L*, a*, b*, and gloss values. Moreover, the FSP treatment might have played a role in preventing weathering defects, such as splits and cracks. In addition, the FSP-treated CLT specimens were able to reduce variability in the samples more effectively than the control group. Overall, the findings of the study indicate that liquid-precursor FSP has the potential to serve as a facile, economically viable, and less energy-intensive approach to modify wooden surfaces for improved hydrophobicity, as well as to provide shielding against the deteriorating impacts of UV radiation and moisture exposure. Keywords: wood modification, flame spray pyrolysis, titania coating, superhydrophobic coating, particle deposition, wettability switching

The flexural and tensile properties of visually graded southern yellow pine lumber were modeled. Longitudinal and transverse vibration techniques and proof-loading bending tests were used to assess the flexural and tensile properties of southern pine lumber. The properties evaluated were dynamic modulus of elasticity (dMOE), static modulus of elasticity (Eb), tension modulus of elasticity (Et), and ultimate tensile stress (UTS). The tensile properties were evaluated in the direction parallel to the grain. This study presents the results of tests conducted on No. 2 2 × 6 and 2 × 10 southern pine lumber of two different lengths (14 ft. and 16 ft.). The results of the analysis show that nondestructive testing techniques are excellent to assess Et and Eb. Moderate relationships were found between dMOE and UTS and between Eb and UTS. Improvements in the prediction of UTS were done with the inclusion of additional parameters into the model. The combination of dMOE, density, and frequency domain area (FDA) generated the highest coefficient of determination for UTS. The distributions of flexural and tensile properties were analyzed for the goodness of fit. Normal distribution was found for Eb data whereas the lognormal distribution was the best fit for the tensile properties.

Renewable lignocellulosic materials are promising green plastic alternatives to fossil fuel-based plastics. However, the hydrophilic nature and poor water resistance of lignocellulosic materials have hindered their practical applications. This study reports a facile metal-ion-modification (MIM) route, swelling with aqueous metal ion solutions, and drying to convert conventional hydrophilic paper and wood pulp into biodegradable hydrophobic paper and tableware without the addition of hydrophobic sizing chemicals/materials. Metal ions such as Fe3+ and Zr4+ can coordinate with pulp fibers’ polar groups (i.e., O.H., C=O, and COOH) that induce self-assembly of their surface fibrillated “hairy” cellulose nanofibrils to form a more compact structure with fewer available O.H. groups for water sorption. The formation of coordination bonds with polar groups (i.e., O.H., C=O, and COOH) decreases the surface energy of pulp fibers and increases their hydrophobicity and water resistance. Only ~3 mg of metal ions is needed to induce the wettability transition in 1 g of kraft pulp, resulting in hydrophobic paper and tableware with water contact angles (WCAs) of 120-140° and displayed wet tensile strengths of up to 9.5 MPa, and low water absorbency, which were comparable to synthetic polymer films. This MIM technique can be integrated into the existing paper-making process for the scalable production of hydrophobic papers and tableware, providing an alternative route for developing sustainable and biodegradable plastic counterparts. The MIM-induced lignocellulose hydrophobization mechanisms were elucidated using X-ray photoelectron spectroscopy (XPS), Fourier transforms infrared spectroscopy (FT-IR), and scanning electron microscopy-energy dispersive spectroscopy (SEM-EDS), and density functional theory (DFT). Furthermore, this MIM technique was also evaluated for its applicability in wood treatment. The treatment effectively tunes the wood surface from hydrophilic to hydrophobic, enhancing its water resistance. The MIM treatment significantly improved the dimensional stability of SYP, red oak, and poplar. For example, the Fe3+ treatment reduced the tangential swelling of SYP, poplar, and red oak by 57%, 50%, and 40%, respectively. Overall, this eco-friendly and facile MIM method holds promise for developing sustainable and biodegradable alternatives to conventional plastics, contributing to a more environmentally friendly future.

The current method for estimating wood failure is highly subjective. Various techniques have been proposed to improve the current protocol, but none have succeeded. This research aims to use deep learning/semantic segmentation using SegNet architecture to estimate wood failure in four types of three-ply plywood from mechanical shear strength specimens. We trained and tested our approach on custom and commercial plywood with bio-based and phenol-formaldehyde adhesives. Shear specimens were prepared and tested. Photographs of 255 shear bonded areas were taken. Forty photographs were used to solicit visual estimates from five human evaluators, and the remaining photographs were used to train the machine learning models. Twelve models were trained with the combination of four image sizes and three dataset splits. In comparison to visual estimates, the model trained on 512 × 512 image size with 90/10 dataset split had a mean absolute error (MAE) of 6%, which was the best among the literature.

The Japanese paper and paperboard industry has grown to be one of the largest in the world. It manufactures a range of products for sale primarily within Japan, and consumes organic fibre for these products from dispersed domestic and foreign forests, plantations and cities. This dissertation examines the links between the development and structure of the industry and its use of papermaking fibre. It takes a political ecology perspective and uses an industrial structure/consumption-production chain approach to show how the industry’s development and structure continue to depend on company control over fibre flows and the restructuring of products, product distribution and manufacture, the fibre supply chain and fibre resources. As with the modern global paper/board industry, the recent growth of the Japanese industry has been characterised by cycles of capacity expansion, market collapse, excess capacity and low prices and profits. Manufacturers and general trading companies involved in the industry have tried to support growth in the use of paper/board and counter these cycles by restructuring production, distribution, ownership and fibre supply. This restructuring helps protect the flow of fibre through the industry and concentrated it in particular companies. Obtaining increasing quantities of suitably-priced fibre has been at the base of the industry’s development.