The pressure distribution at the ballast-tie interface of railroad track plays a key role in overall track support. Failure of the ballast or tie can result from excessive loads that were not designed for, requiring increased maintenance and reducing railroad operating efficiency. Understanding the forces acting on the ballast and tie are required to design higher performance and longer lasting track. To further this understanding, the use of Matrix Based Tactile Surface Sensors (MBTSS) is employed to measure the actual pressure distribution at the ballast-tie interface, characterized by individual ballast particle contact points and non-uniform pressures. The research explores this application of MBTSS including the development of sensor protection and calibration procedures. Results from laboratory ballast box testing conducted at the Transportation Technology Center, Inc. (TTCI) are presented. Conservative estimates of peak pressure under a typical wheel load on new ballast averaged 1450 psi and on fouled ballast averaged 680 psi. Contact areas varied across the range of ballast gradations and are shown to increase under increased applied load. A parameter to describe the "roughness" of the ballast-tie pressure distribution is offered. Results from in-track testing performed at TTCI, including pressure distributions along ten test ties, are also presented.

The magnitudes and relative pressure distributions transmitted to the crosstie-ballast interface of railroad track significantly influences the subsequent behavior and performance of the overall track structure. If the track structure is not properly designed to distribute the heavy-axle loads of freight cars and locomotives, deficiencies and inherent failures of the crossties, ballast, or underlying support layers can occur, requiring substantial and frequent maintenance activities to achieve requisite track geometrical standards. Incorporating an understanding of the pressure distribution at the crosstie-ballast interface, appropriate designs can be applied to adequately provide a high performing and long-lasting railroad track. Although this can be considered a simple concept, the magnitudes and distributions of pressures at the crosstie-ballast interface have historically proven to be difficult to quantifiably measure and assess over the years. This document describes the development and application of a method to measure average railroad track crosstie-ballast interfacial pressures using timber crossties and pressure cells specifically designed for granular materials. A procedure was specifically developed for recessing the cells in the bottoms of timber crossties. The validity of the test method was initially verified with a series of laboratory tests. These tests used controlled loads applied to sections of trackbed constructed in specifically designed resilient frames. The prototype trackbed section was intended to simulate typical in-track loading conditions and ballast response. Cells were subsequently installed at a test site on an NS Railway well-maintained mainline just east of Knoxville, TN. Six successive crossties were fitted with pressure cells at the ballast interface below the rail seat. Pressure cells were also installed at the center of two crossties where the ballast is typically not tamped or consolidated. Trackbed pressures at the crosstie-ballast interface were periodically measured for numerous revenue freight trains during a period of twenty-one months. After raising and surfacing the track, the ballast was permitted to further consolidate under normal train traffic before again measuring pressures. Having the ballast tightly and uniformly compacted under crossties is important to ensuring representative and reproducible pressure measurements. Measured maximum pressures under the rail at the crosstie-ballast interface ranged from 20 to 30 psi (140 to 210 kPa) for locomotives and loaded freight cars with smooth wheels producing negligible wheel/rail impacts. Crosstie-ballast interface pressures were typically 3 psi (20 kPa) maximum for empty freight cars with smooth wheels. Heavily loaded articulated intermodal car pressures for shared trucks tended to reach nearly 40 psi (280 kPa), actually higher than locomotive-produced pressures. The recorded pressures under the center of the ties were normally negligible, less than 1 psi (7 kPa) for locomotives and loaded freight cars. Wheel-Rail force parameters measured by nearby wheel-impact load detectors (WILD) were compared to crosstie-ballast pressure data for the same trains traversing the test site. Increases in peak WILD forces, either due to heavier wheel loads or increased impacts, were determined to relate favorably to increases in recorded trackbed pressures with a power relationship. The ratios between the peak and nominal wheel forces and trackbed pressures also have strong relationships.

Generation of wastes in the form of liquid, solid or gas is inevitable in any industry.Industrial Solid Waste is the waste that is generated from an industrial or manufacturing process and includes the waste generated from non-manufacturing activities as well.Most of these wastes fall under the category of Ashes, Slagsor Sludges. For the present work, three types of secondary lead slag, two types of granulated blast furnace slag (GBS) or iron slag and four types of steel slags were procured and studied.An elaborate study on various characteristics of the slags has been performed. Based on the results, all the possible applications for the individual slags are considered. The performance of the secondary lead slag as an embankment material was analyzed. The slope stability for various conditionswas analyzed using Geo5 and experimentally determined strength parameters. It was found that the material can be used safely for embankment constructions.The CBR values were very good in the range for both GBS and steel slag,thus repeated load triaxial test are done to determine the resilient modulus. k1-k3model was adopted and the regression coefficients were determined. Based on the results the pavement design is done using KENPAVE software. An exercise has been performed to determine the quantity of the conventional material that could be saved, considering the type and size of the pavement. For the aggregate sized steel slag, the tests were done to find the suitability of the material for various applications like, as railway ballast, concrete aggregate, gabion and rip rap stones. And the tests result shows the material to be suitable for these applications and is expected to perform well. Study on morphological parameters reveals that the size and gradation of any material plays an important role in its mechanical behavior, however in the case of slags, this could be tailor made by using appropriate crushers, as per the requirements.

Les voies ferrées, construites pour la plupart depuis plus d'une centaine d'années, sont des ouvrages vieillissants. Elles nécessitent une maintenance et un entretien accrus, ce qui constitue un enjeu technique et économique majeur pour les années à venir. Jusqu'à l'ouverture des marchés à la concurrence, la mise en œuvre des voies nouvelles était vérifiée empiriquement par la SNCF. Du fait de la mise en œuvre de la directive européenne 91/440/10, l'exploitant historique se tourne d'un objectif de moyen vers un objectif de résultat. Cela nécessite donc de disposer de méthodes d'auscultation non destructives, permettant de vérifier que le compactage du ballast est correctement réalisé, avant de faire circuler le trafic voyageurs, en vue de garantir un niveau de sécurité élevé. Cette première approche pourrait être poursuivie pour assurer une auscultation à grand rendement. Cependant, les méthodes existantes permettant d'obtenir l'état de compactage du ballast à la mise en œuvre sont ponctuelles et difficiles à mettre en place; elles ne répondent pas à la problématique de doublement de la maintenance des voies des prochaines années. L'étude de la propagation d'ondes vibratoires dans le ballast est une alternative à ces méthodes qui peut permettre de répondre à ces contraintes. Le ballast est un milieu discontinu complexe pour la compréhension des ondes car elles se propagent dans un chaînon de force. Il présente une grande difficulté dans la modélisation du fait de la taille élevée des éléments et doit être traité comme un milieu discret ne répondant pas à une mécanique élastique de milieu continu. Étant donné la difficulté de modéliser cette couche discrète, il convient de traiter le problème par l'expérimentation. L'objectif de cette thèse est donc d'orienter la recherche vers l'utilisation de la propagation des ondes vibratoires dans la structure de la voie. Ce mémoire est organisé comme suit :- un premier chapitre détaille la structure de la voie ferrée et le matériau granulaire qu'est le ballast, ainsi que les méthodes de diagnostic des voies ferrées existantes.- le deuxième chapitre décrit les différents types d'ondes vibratoires se propageant dans un milieu élastique homogène, puis dans le ballast, et étudie la réponse du ballast à travers celle de la traverse ferroviaire.- Ces deux chapitres, issus de l'état de l'art, permettent de définir dans le chapitre trois les expérimentations réalisées dans le cadre de ce travail sur une structure ferroviaire en vraie grandeur : mise en œuvre, instrumentation, résultats. Ce chapitre s'attache particulièrement à décrire la vitesse des ondes et leur amortissement dans le ballast, les courbes de dispersion mesurées.- Enfin, la propagation d'une onde vibratoire dans le ballast est étudiée dans le chapitre quatre par le biais d'une simulation numérique, avec la comparaison de deux modélisations discrète et continue avec l'expérimentation / Railways, most of them built for over one hundred years, are old structures. They require increasing maintenance, a major technical and economic challenge for the coming years. Until the opening of markets to competition, the implementation of new railroads was empirically controlled by SNCF. Because of the application of the European directive 91/440/10, the historical operator turns from a goal of means to a goal of results. This calls for non-destructive highly efficient auscultation methods to check the right compaction of the ballast. However, existing methods for obtain ballast compaction assessment during implementation stage are surface-limited and difficult to apply; they do not respond to the issue of the doubling of track maintenance. Thus the study of the propagation waves in the ballast is an alternative to these methods and may allow to answer these requirements. The ballast is a discontinuous medium, complex for the understanding of waves, as they propagate in a force link. Modelling ballast is especially difficult because of the large size of its components and because it should be treated as a discrete environment, not following the elastic mechanics of continuous media. Given the difficulty to model this discrete layer, it is necessary to undertake the problem with experimentation. The aim of this thesis is to focus on the use of the propagation of vibration waves in the railroad structure. This work is organized as follows : the first chapter details the structure of the railroad and the ballast as a granular material, and the existing assessment methods for railroad. The second chapter describes the different types of vibration waves that propagate, first, in an elastic homogeneous medium, second in the ballast, and presents the answer of ballast through the answer of the sleeper. The two previous chapters, derived from the state of the art, allow to define in chapter three the experiments implemented as part of this work on a full scale railroad structure : realization, instrumentation, results. This chapter especially endeavours to describe the waves celerity, their damping in ballast and the measured dispersion curves. Finally, the propagation of a vibration wave in the ballast is studied in chapter four and a numerical simulation, compares with a disctete model and a continuous model with experimental results