Lead-lag dampers are present in most rotor systems to provide the desired level of damping for all flight conditions. These dampers are critical components of the rotor system, and the performance of semi-active Coulomb-friction-based lead-lag dampers is examined for the UH-60 aircraft. The concept of adaptive damping, or “damping on demand,” is discussed for both ground resonance and forward flight. The concept of selective damping is also assessed, and shown to face many challenges. In rotorcraft flight dynamics, optimized warping twist change is a potentially enabling technology to improve overall rotorcraft performance. Research efforts in recent years have led to the application of active materials for rotorcraft blade actuation. An innovative concept is proposed wherein the typically closed section blade is cut open to create a torsionally compliant structure that acts as its own amplification device; deformation of the blade is dynamically controlled by out-of-plane warping. Full-blade warping is shown to have the potential for great design flexibility. Recent advances in rotorcraft blade design have also focused on variable-camber airfoils, particularly concepts involving “truss-core” configurations. One promising concept is the use of hexagonal chiral lattice structures in continuously deformable helicopter blades. The static behavior of passive and active chiral networks using piezoelectric actuation strategies is investigated, including under typical aerodynamic load levels. The analysis is then extended to the dynamic response of active chiral networks in unsteady aerodynamic environments.

No description available.

Swedish EPA (Naturvårdsverket) noise level guide-lines suggest that equivalent A-weighted sound pressure levels (SPL) must not exceed 40 dBA at residents. Thus, in the planning of new wind farms and their location it is crucial to estimate the disturbance it may cause to nearby residents. Wind turbine noise emission levels are guaranteed by the wind turbine manufacturer only under ice-free conditions. Thus, ice accretion on wind turbine may lead to increased wind turbine noise resulting in noise levels at nearby residents to exceed 40 dBA SPL. The purpose of the project is to evaluate the effect on wind turbine noise emission due to ice accretion. This, by trying to quantify the ice accretion on rotor blades and correlate it to any change in noise emission. A literature study shows that the rotor blades are to be considered the primary noise source. Hence, ice accretion on rotor blades are assumed to be the main influence on noise character. A field study is performed in two parts; as a long term measurement based on the method out-lined by IEC 61400-11 and as a short term measurement in strict accordance with IEC 61400-11. These aim to obtain noise emission levels for the case of icing conditions and ice-free conditions (reference conditions) as well as background noise levels. An analysis is performed, which sets out to correlate ice measurements with wind turbine performance and noise emission. Data reduction procedures are performed according to IEC 61400-11.The apparent sound power levels are evaluated. This is performed for the case of icing conditions as well as for the case of ice-free onditions. A statistical evaluation of icing event is carried out. The results show that ice accretion on wind turbine (rotor blades) may lead to drastically higher noise emission levels. The sound power levels show an average increase of 10.6 dB at 8 m/s. However, this can occur at all wind speeds from 6 m/s to 10 m/s. Higher levels of noise, (55 to 65 dBA SPL) may be caused by very small amounts of ice accretion. Occurrences of higher levels of noise, in the range of 50 to 65 dBA SPL, are not common. Noise levels exceeding 50 dBA SPL are to expected 10.3 % of the time during the winter or 3 % of the time during one year. Correlation between measured ice accumulation and noise level is weak apart from large amounts of ice. This due to statistical noise. Taking into account the noise level guide-lines of 40 dBA SPL at residents, as is recommended by Swedish EPA (Naturvårdsverket), the increased levels of windturbine noise under icing conditions may force the power production to a halt.

<p>Composite materials have been invented and used to make all kinds of industrial products, such as automobiles, aircraft, sports equipment etc., for many years. Excellent properties such as high specific stiffness and strength have been recognized and studied for decades, motivating the use of composite materials. However, the design of composite structures still remains a challenge. Existing design tools are not adequate to exploit the full benefits of composites. Many tools are still based on the traditional material selection paradigm created for isotropic homogeneous materials, separated from the shape design. This will lose the coupling effects between composite materials and the geometry and lead to less optimum design of the structure. Hence, due to heterogeneity and anisotropy inherent in composites, it is necessary to model composite parts with appropriate microstructures  instead of simplistically replacing composites as black aluminum and consider materials and geometry at the same time.</p> <p><br></p> <p>This work mainly focuses on the design problems of complex material-structural systems through computational analyses. Complex material-structural systems are structures made of materials that have microstructures smaller than the overall structural dimension but still obeying the continuum assumption, such as fiber reinforced laminates, sandwich structures, and meta-materials, to name a few. This work aims to propose a new design-by-analysis framework based on the mechanics of structure genome (MSG), because of its capability in accurate and efficient predictions of effective properties  for different solid/structural models and three-dimensional local fields (stresses, strains, failure status, etc). The main task is to implement the proposed framework by developing new tools and integrating these tools into a complete design toolkit. The main contribution of this work is a new efficient high-fidelity design-by-analysis framework for complex material-structural systems.</p> <p><br></p> <p>The proposed design framework contains the following components. 1) MSG and its companion code SwiftComp is the theoretical foundation for structural analysis in this design framework. This is used to model the complex details of the composite structures. This approach provides engineers the flexibility to use different multiscale modeling strategies. 2) Structure Gene (SG) builder creates finite element-based model inputs for SwiftComp using design parameters defining the structure. This helps designers deal with realistic and meaningful engineering parameters directly without expert knowledge of finite element analysis. 3) Interface is developed using Python for easy access to needed data such as structural properties and failure status. This is used as the integrator linking all components and/or other tools outside this framework. 4) Design optimization methods and iteration controller are used for conducting the actual design studies such as parametric study, optimization, surrogate modeling, and uncertainty quantification. This is achieved by integrating Dakota into this framework. 5) Structural analysis tool is used for  computing global structural responses. This is used if an integrated MSG-based global analysis process is needed.</p> <p><br></p> <p>Several realistic design problems of composite structures are used to demonstrate the capabilities of the proposed framework. Parameter study of a simple fiber reinforce laminated structure is carried out for investigating the following: comparing with traditional design-by-analysis approaches, whether the new approach can bring new understandings on parameter-response relations and because of new parameterization methods and more accurate analysis results. A realistic helicopter rotor blade is used to demonstrate the optimization capability of this framework. The geometry and material of composite rotor blades are optimized to reach desired structural performance. The rotor blade is also used to show the capability of strength-based design using surrogate models of sectional failure criteria. A thin-walled composite shell structure is used to demonstrate the capability of designing variable stiffness structures by steering in-plane orientations of fibers of the laminate. Finally, the tool is used to study and design auxetic laminated composite materials which have negative Poisson's ratios.</p>

Incorporating uncertainties in the aeroelastic analysis increases the confidence levels of computational predictions and reduces the need for validation with experimental or flight test data. Helicopter rotor blades, which play a dominant role in the overall vehicle performance, are routinely made of composites. The material properties of composites are uncertain because of the variations in manufacturing process and other effects while in service, maintenance and storage. Though nominal values are listed, they are seldom accurate. In this thesis, the effect of uncertainty in composite material properties on the computational predictions of cross-sectional properties, natural frequencies, blade tip deflections, vibratory loads and aeroelastic stability of a four-bladed composite helicopter rotor is studied. The effect of material uncertainty is studied with the composite rotor blades modeled as components of soft-inplane as well as stiff-inplane hingeless helicopter rotors. Aeroelastic analysis based on finite elements in space and time is used to evaluate the helicopter rotor blade response in hover and forward flight. Uncertainty analysis is performed with direct Monte Carlo simulations based on a sufficient number of random samples of material properties. It is found that the cross-sectional stiffness parameters and natural frequencies of rotor blades show considerable scatter from their baseline predictions. The uncertainty impact on the rotating natural frequencies depends on the level of centrifugal stiffening of each mode. The propagation of material uncertainty into aeroelastic response causes large deviations from the baseline predictions. The magnitudes of 4/rev vibratory loads show deviations of 10 to 600 percent from their baseline predictions. The aeroelastic stability in hover and forward flight conditions also show considerable uncertainty in the predictions. In addition to the effects of material uncertainty, various factors influencing the propagation of material uncertainty are studied with the first-order based reliability methods. The numerical results have shown the need to consider the uncertainties in the helicopter aeroelastic analysis for reliable computational predictions. Uncertainty quantification using direct Monte Carlo simulation is accurate but computationally expensive. The application of response surface methodologies to reduce the computational cost of uncertainty analysis is studied. Response surface approximations of aeroelastic outputs are developed in terms of the composite material properties. Monte Carlo simulations are then performed using these computationally less expensive response surface models. The results of this study show that the metamodeling techniques can effectively reduce the computational cost of uncertainty analysis of composite rotor blades. In the last part of the thesis, an aeroelastic optimization method to minimize the vibration level is developed with due consideration to material uncertainty. Second-order polynomial response surfaces are used to approximate the objective function which smooths out the local minima or numerical noise in the design space. The aeroelastic optimization is carried out with the nominal values of composite material properties and the performance of final design is found to be optimum even for the perturbed values of material properties.

Helicopters suffer from severe vibration levels compared to fixed-wing aircraft. The main source of vibration in a helicopter is the main rotor which operates in a highly unsteady aerodynamic environment. Active vibration control methods are effective in helicopter vibration suppression since they can adapt to various flight conditions and often involve low weight penalty. One such method is the actively controlled flap (ACF) approach. In the ACF approach, a trailing-edge flap (TEF) located in each rotor blade is deflected at higher harmonics of rotor frequency to reduce vibratory loads at the rotor hub. The ACF approach is attractive because of its simplicity in practical implementation, low actuation power and enhanced airworthiness, since the flap control is independent of the primary control system. Multiple-flaps are better suited to modify the aerodynamic loading over the rotor blade and hence offer more flexibility compared to a single flap. They also provide the advantage of redundancy over single-flap configuration. However, issues like the number, location and size of these individual flaps need to be addressed based on logic and a suitable performance criteria. Preliminary studies on a 4-bladed hingeless rotor using simple aerodynamic and wake models predict that multiple-flaps are capable of 70-75 percent reduction in hub vibration levels. Numerical studies confirm that multiple-flaps require significantly less control effort as compared to single-flap configuration for obtaining similar reductions in hub vibration levels. Detailed studies include more accurate aerodynamic and wake models for the rotor with TEF’s. A simple and efficient flap control algorithm is chosen from literature and modified for use in multiple-flap configuration to actuate every flap near complete authority. The flap algorithm is computationally efficient and performs creditably at both high and low forward speeds. This algorithm works reasonably well in the presence of zero-mean Gaussian noise in hub load data. It is also fairly insensitive to small changes in plant parameters, such as, blade mass and stiffness properties. The optimal locations of multiple TEF’s for maximum reduction in hub vibration are determined using Response Surface methodology. Piezoelectric stack actuators are the most promising candidates for actuation of full-scale TEF’s on helicopter rotors. A major limitation of piezoelectric actuators is their lack of accuracy due to nonlinearity and hysteresis. The hysteresis in the actuators is modeled using the classical Preisach model (CPM). Experimental data from literature is used to estimate the Preisach distribution function. The hub vibration in this case is reduced by about 81-86 percent from baseline conditions. The performance of the ACF mechanism can be further improved by using an accurate hysteresis compensation scheme. However, using a linear model for the piezoelectric actuator or an inaccurate compensation scheme can lead to deterioration in ACF performance. Finally, bench-top experiments are conducted on a commercially available piezostack actuator (APA500L from CEDRAT Technologies) to study its dynamic hysteresis characteristics. A rate-dependent dynamic hysteresis model based on CPM is used to model the actuator. The unknown coefficients in the model are identified using experiments and validated. Numerical simulations show the importance of modeling actuator hysteresis in helicopter vibration control using TEF’s. A final configuration of multiple flaps is then proposed by including the effects of actuator hysteresis and using the response surface approach to determine the optimal flap locations. It is found that dynamic hysteresis not only affects the vibration reduction levels but also the optimal location of the TEF's.

A probabilistic methodology for the reliability analysis of composite rotor blades at the ply level was developed. The proposed methodology involves (i) the quantification of the uncertainties (physical, statistical and model) related to the material properties and the extreme aero-elastic loads based on experimental data as well as on 10 min load simulations respectively, (ii) the identification of the critical failure modes of the composite structure in terms of limit state functions and (iii) the selection of an appropriate reliability method to perform the analysis. It is pointed out that the reliability method should be able to handle the considerably large number of limit state function introduced by the ply level reliability approach and estimate the failure probability of the structure. To efficiently deal with the problem, an appropriate implementation of the Response Surface Method combined with crude Monte Carlo simulation was proposed. The methodology was implemented for two real rotor blade designs, namely a 30m Glass/Polyester and the 65m UPWIND reference rotor baled. Initially, calculations were performed for the first case study using a 3D shell FE formulation in a commercial probabilistic code. An efficient procedure was introduced to define the stochastic character of the concentrated loads acting on the 3D FE model starting from load time series of sectional stress resultants from aero-elastic beam simulations. For the first time such a detailed model was analyzed and assessed in a probabilistic base. Nevertheless, a considerable CPU time was in need for the performance of such a reliability analysis. The development of an efficient probabilistic tool capable to perform consecutive reliability analyses at the ply level of the composite rotor blade structure and prove valuable for the probabilistic design was carried out. To demonstrate the efficiency of the developed tool, the impact of various probabilistic modelling assumptions directly on the β-index value of a rotor blade design was studied. / Στην παρούσα διατριβή αναπτύχθηκε στοχαστική μεθοδολογία για την αποτίμηση αξιοπιστίας πτερυγίων ανεμογεννητριών από σύνθετα υλικά, στο επίπεδο της στρώσης, υπό ακραία στατική φόρτιση. Η προτεινόμενη μεθοδολογία περιλαμβάνει (i) την ποσοτικοποίηση αβεβαιοτήτων (φυσική, στατιστική και αβεβαιότητα μοντέλου) που σχετίζονται με τις βασικές παραμέτρους του πτερυγίου (υλικά και φορτία) στηριζόμενη σε ένα μεγάλο αριθμό πειραμάτων για τον προσδιορισμό των μηχανικών ιδιοτήτων του συνθέτου υλικού καθώς και 10-λεπτες αεροελαστικές χρονοσειρές για την ακραία στατική φόρτιση (ii) την αναγνώριση όλων των σημαντικών μηχανισμών αστοχίας της κατασκευής και την έκφρασή τους στη μορφή οριακών συναρτήσεων αστοχίας και (iii) την επιλογή μίας κατάλληλης μεθόδου αξιοπιστίας. Σημειώνεται ότι η μέθοδος αξιοπιστίας θα πρέπει να είναι ικανή να διαχειρίζεται ένα πολύ μεγάλο αριθμό οριακών συναρτήσεων αστοχίας όπως επιβάλει η ανάλυση αξιοπιστίας στο επίπεδο της στρώσης της κατασκευής. Για το σκοπό αυτό προτάθηκε μια κατάλληλη τροποποίηση της Response Surface Method τεχνικής η οποία συνδυάστηκε με την μέθοδο προσομοίωσης crude Monte Carlo. Η προτεινόμενη στοχαστική μεθοδολογία εφαρμόστηκε για την περίπτωση δυο πραγματικών πτερυγίων: ενός 30 m Glass/Polyester και του 65 m Glass/Epoxy (UPWIND) πτερυγίου. Η ανάλυση αρχικά πραγματοποιήθηκε σε γενικού σκοπού στοχαστικά εργαλεία κάνοντας χρήση τρισδιάστατου μοντέλου πεπερασμένων στοιχείων. Σημειώνεται ότι ο υπολογισμός των φορτίων από αεροελαστικούς κώδικες υλοποιείται πάντα στη βάση στοιχείων δοκού. Προτάθηκε επομένως διαδικασία για την στοχαστική αναπαράσταση των συγκεντρωμένων δυνάμεων που επιβάλλονται στο τρισδιάστατο μοντέλο πεπερασμένων στοιχείων του πτερυγίου στηριζόμενη σε χρονοσειρές εσωτερικών αντιδράσεων στη διατομή όπως εξάγονται από αεροελαστικους υπολογισμούς. Για πρώτη φορά σε αυτή την εργασία, πραγματοποιήθηκε η στοχαστική ανάλυση ενός τόσο λεπτομερειακού μοντέλου. Ωστόσο η παραπάνω προσέγγιση αποδείχτηκε αρκετά χρονοβόρα. Για το σκοπό αυτό αναπτύχθηκε υπολογιστικό εργαλείο ικανό να εκτελεί ένα μεγάλο αριθμό επαναλήψεων της προαναφερθείσας μεθοδολογίας και να φανεί χρήσιμο στο σχεδιασμό πτερυγίων με προκαθορισμένο επίπεδο αξιοπιστίας. Εξαιτίας της απλότητας της προετοιμασίας των δεδομένων εισόδου και της ταχύτητας επίλυσης, το νέο εργαλείο έδωσε τη δυνατότητα για τη μελέτη διαφόρων στατιστικών υποθέσεων που αφορούσαν τη δομική αξιοπιστία του πτερυγίου εξετάζοντας απευθείας τον δείκτη αξιοπιστίας β της κατασκευής.

No description available.

This research investigates on-blade partial span active plain trailing edge flaps (TEFs)with an aim to alleviate the helicopter vibrations. Among all the available smart materials, piezoelectric stack actuator(PEA)has shown its strong candidature for full scale rotor systems. Although, PEAs are quite robust in operation, however, they exhibit rate dependent hysteresis phenomenon and can generate only very small displacements. Dynamic hysteresis is a complex phenomenon which, if not modeled, can lead to drift in the vibration predictions. In this research, a comprehensive experimental analysis is performed on a commercially available piezostack actuator, APA-500L, which is well suited for full scale applications. Rate dependent hysteresis loops are obtained for helicopter operational frequencies. Nonlinear rate-dependent hysteresis loops are modeled using conic section approach and the results are validated with experimental data. Dynamic hysteresis exhibited by the PEA is further cascaded with the helicopter aeroelastic analysis and its effect on helicopter vibration predictions is investigated. PEAs generate high force but are limited by small translational motions. A linear to rotary motion amplification mechanism is required to actuate the TEF for vibration alleviation. A smart flap is designed and developed using computer-aided-design models. A rotor blade test section is fabricated and a lever-fulcrum mechanism (AM-1) is developed for a feasibility study. Smart flap actuation is demonstrated on the rotor blade test section. The conventional motion amplification devices contain several linkages, which are potential sites for structural failure. A novel pinned-pinned post-buckled beam linear-to-rotary motion amplifier (AM-2) is designed and developed to actuate the flaps. A new design of linear-to-linear amplification mechanism (LX-4) is developed and is employed in conjunction with AM-2 to increase the flap angles by an order of magnitude. An analytical model is developed using Mathieu-Hill type differential equations. Static and dynamic tests are conducted on a scaled flap model. Helicopter aeroelastic simulations show substantial reduction in hub loads using AM-2 mechanism. To further enhance the flap angles, an optimization study is performed and optimal beam dimensions are obtained. A new technique is also proposed to actively bias the flaps for both upward and downward motion. Critical flap design parameters, such as flap span, flap chord and flap location influences the flap power requirement and vibration objective function significantly. A comprehensive parametric investigation is performed to obtain the best design of TEFs at various advance ratios. Although, parametric study equips the designer with vital information about various critical system parameters, however, it is a computationally expensive exercise especially when used with large comprehensive helicopter aero elastic codes. A formal optimization procedure is employed to obtain the optimal flap design and location. Surrogate models are developed using design of experiments based on response surface methodology. Two new orthogonal arrays are proposed to construct the second order polynomial response surfaces. Pareto analysis is employed in conjunction with a newly developed computationally efficient evolutionary multi-objective bat algorithm. Optimal flap design and flap locations for dual trailing edge flaps are obtained for mutually conflicting objectives of minimum vibration levels and minimum power requirement to actuate the flaps.