Steam turbine rotor is a very complicated assembly, typically consists of several rotor rows. Due to design limitations and increasing demands on the efficiency of the steam turbines, it is practically impossible to avoid all of the resonant states. The significant vibrations can occur, for example, due to passing resonance state during turbine start up or run out. In the worst case the turbine operates state is close to the resonance state of the rotor row. This leads to the significant oscillation of the bladed disk, and may results in the blade (or blade to disk joints) high cycle fatigue. These parts are highly loaded components and any cracks are unacceptable. Therefore it is absolutely necessary to damp vibration by using, for example, passive damping elements. The damping element analyzed in this thesis is a strap with an isosceles trapezoidal cross section, which is placed in the circumferential dovetail groove in the blade segmental shrouding. The sliding between the contact surfaces leads to the dissipation of energy which causes decreasing of undesirable vibrations. The main aim is to design the optimal dimensions of the strap cross-section with a view to the most effective damping of vibration for a particular turbine operating state. Considered bladed disk has 54 blades which are coupled in 18 packets by segmental shrouding. The damping element is paced in circumferential dovetail groove created in the shrouding. This type of damping element is suitable especially for damping vibrations in the axial direction and only with the mode shape with the nodal diameters. The modal properties of the bladed disk are influenced by the sliding distance. Since the friction force depends on centrifugal force acting on the damping element and on the angle of the side walls of the strap and groove, the sliding distance can be influenced by the damping element dimensions. During the optimization process the best possible size of middle width, height and angle of damping element cross-section is searched. The strap weight, contact area size and flexural stiffness of damping element can be influenced by these parameters. Their change has also impact on the size of the contact pressure and thus on the size of relative motion as well. As stated previously, the damping efficiency is influenced by the relative motion between the damping element and shrouding. Numerical simulation in time domain is very time-consuming, especially for systems containing nonlinearities. In order to verify dynamic behavior of the computational model with the passive friction element in numerical simulations, the simplified model is created. The model is created in the ANSYS environment. The main requirement imposed on this model is to have as small number of degrees of freedom as possible, so the time needed to perform the simulation is reduced to a minimum. To satisfy this requirement the simplified model is a cantilever beam with rectangular cross section. The dovetail groove is created in this model in longitudinal direction. In this groove is damping element. In addition to damping element dimensions optimization, the influence of each design variable on model dynamic behavior is studied. The results are verified experimentally. Experiment also shows other interesting results that confirm the damping element influence on the modal characteristics. The gained knowledge is used to optimize the dimensions of the damping element in the model of the bladed disk.

Orientador: Jose Raimundo de Oliveira / Dissertação (mestrado) - Universidade Estadual de Campinas, Faculdade de Engenharia Eletrica e de Computação / Made available in DSpace on 2018-08-04T08:07:39Z (GMT). No. of bitstreams: 1 AlvarezMamani_AnaBeatriz_M.pdf: 3814133 bytes, checksum: 31badc94a32b076eeceae360c121c7d5 (MD5) Previous issue date: 2004 / Resumo: Este trabalho aborda a aplicação de diversos esquemas que usam redes neurais para identificação de sistemas e controle de velocidade, objetivando tornar o controle do sistema mais robusto às variações paramétricas, aos distúrbios de medida, e principalmente compensar os efeitos não lineares do ganho dependente da faixa de operação inerentes aos sistemas de velocidade. Para os testes e simulações foi utilizado um automodelo com motor CC. Diferentes bibliotecas do Matlab/Simulink foram utilizadas nas estações de controle para auxiliar nas atividades de simulação. Os resultados mostram um bom desempenho das RNAs na identificação de elementos não lineares, e garantem uma significativa redução do erro do valor predito da velocidade de saída. Os resultados obtidos com o controlador neural por linearização feedback foram aceitáveis e suficientes para o nosso objetivo / Abstract: This work studies the application of projects that use neural networks for identification systems and control of speed, to make the system control more robust to the parametric and measure variations, and mainly to compensate the non-linear effect of the gain related to the inherent range of operation to the speed systems. For simulation and test an automodel with a DC motor was used. Several libraries of the Matlab/Simulink were used in the control stations to assist the activities of simulation. The results show an excellent performance of the RNA¿s in the identification of non-linear elements, and promise a significant reduction of the error of the predicted value of the speed. The results gotten with the neural controller for linearization feedback were acceptable and enough for our objective / Mestrado / Engenharia de Computação / Mestre em Engenharia Elétrica

Steam turbine rotor is a very complicated assembly, typically consists of several rotor rows. Due to design limitations and increasing demands on the efficiency of the steam turbines, it is practically impossible to avoid all of the resonant states. The significant vibrations can occur, for example, due to passing resonance state during turbine start up or run out. In the worst case the turbine operates state is close to the resonance state of the rotor row. This leads to the significant oscillation of the bladed disk, and may results in the blade (or blade to disk joints) high cycle fatigue. These parts are highly loaded components and any cracks are unacceptable. Therefore it is absolutely necessary to damp vibration by using, for example, passive damping elements. The damping element analyzed in this thesis is a strap with an isosceles trapezoidal cross section, which is placed in the circumferential dovetail groove in the blade segmental shrouding. The sliding between the contact surfaces leads to the dissipation of energy which causes decreasing of undesirable vibrations. The main aim is to design the optimal dimensions of the strap cross-section with a view to the most effective damping of vibration for a particular turbine operating state. Considered bladed disk has 54 blades which are coupled in 18 packets by segmental shrouding. The damping element is paced in circumferential dovetail groove created in the shrouding. This type of damping element is suitable especially for damping vibrations in the axial direction and only with the mode shape with the nodal diameters. The modal properties of the bladed disk are influenced by the sliding distance. Since the friction force depends on centrifugal force acting on the damping element and on the angle of the side walls of the strap and groove, the sliding distance can be influenced by the damping element dimensions. During the optimization process the best possible size of middle width, height and angle of damping element cross-section is searched. The strap weight, contact area size and flexural stiffness of damping element can be influenced by these parameters. Their change has also impact on the size of the contact pressure and thus on the size of relative motion as well. As stated previously, the damping efficiency is influenced by the relative motion between the damping element and shrouding. Numerical simulation in time domain is very time-consuming, especially for systems containing nonlinearities. In order to verify dynamic behavior of the computational model with the passive friction element in numerical simulations, the simplified model is created. The model is created in the ANSYS environment. The main requirement imposed on this model is to have as small number of degrees of freedom as possible, so the time needed to perform the simulation is reduced to a minimum. To satisfy this requirement the simplified model is a cantilever beam with rectangular cross section. The dovetail groove is created in this model in longitudinal direction. In this groove is damping element. In addition to damping element dimensions optimization, the influence of each design variable on model dynamic behavior is studied. The results are verified experimentally. Experiment also shows other interesting results that confirm the damping element influence on the modal characteristics. The gained knowledge is used to optimize the dimensions of the damping element in the model of the bladed disk.

Electromagnetic welding is an innovative, high-speed technology to manufacture mixed material joints. In this dissertation, an experimental-numerical method is presented to identify robust process windows of aluminum-copper and aluminum-steel compounds. The microstructural characteristics of these joints were investigated in detail. Moreover, an evaluation of the joint quality is presented and different numerical models were introduced for the simulation of macroscopic and microscopic effects. To improve the accuracy of the simulations, the strain rate sensitivity of the materials must be considered. For this purpose a high-speed setup for the identification of relevant viscoplastic material parameters, comprising an inverse evaluation strategy, was developed.