The purpose of this thesis is to calculate strenght of materials used in bale trailer and it's construction modifications. This work presents the design of new frame construction. After that the frame is checked via the finite elements method.

The high specific strength and stiffness of composite materials, as well as the possibility of creating a load-adapted property profile of them are ideally suited for the design of high-speed lightweight rotors. With respect to a load-adapted reinforcement structure of composite rotors, the rotor geometry has a significant influence on the optimum fibre orientation. In the case of conical rotors—the structural behaviour is strongly influenced by centrifugally induced bending effects in the rotor structure, which cause complex three-dimensional stress states in combination with the ordinary tangential and radial stresses. For analysis of the resulting complex stress states, an analytical method has been developed and verified numerically as well as experimentally. The novel method presented here is the basis for a realistic failure analysis and, in particular, serves as an efficient tool for extensive parameter studies and optimizations within the design process.

Fatigue failure is one of the most critical issues in industry nowadays as 60 to 90 percent of failures in metals are due to fatigue. Therefore, different methods and approaches are developed to estimate the fatigue life of metallic parts. In this research, a case-hardened steel splined shaft is studied to estimate the fatigue life that the shaft will withstand before failure. The purpose of the research is to develop an advanced fatigue prediction method for splines.A static experimental test was performed on the splined shaft for analyzing the load-strain behavior of the shaft and determining the suitable load cases of the study. A dynamic test of pure torsional load was carried out to collect experimental results for validating the generated fatigue methods and investigating the failure behavior of the shaft. Stress analysis was performed on the part for investigating critical areas and the effect of the different spline teeth designs on the resulting stress. Two finite element models were analyzed using two software, MSC Marc software with a geometry of straight spline teeth and Spline LDP with an involute spline teeth model. DIN 5466-1 spline standard’s analytical solution was used for verification purposes. Stress and strain-based approaches were used to estimate fatigue life. The most suitable method was evaluated against experimental test results.The research findings show that the most critical stress areas on the shaft are the spline root fillet and relief. When the part fails due to fatigue the crack initiates at the root fillet and propagates to the relief. It is also shown that involute teeth spline gives higher stress than straight teeth for the same load due to less contact area.The conclusion of the research could be summarized in: the stress-based method (Wöhler curve) is giving good accuracy and proved a reliable method. While among six different approaches used of strain-based methods, four-point correlation method is giving the best correlation to test results. Hence, it is recommended to use four-point correlation method for fatigue analysis for its accuracy and for considering both elastic and plastic behavior of the material.

Development of thin films has allowed for important improvements in optical, electronic and electromechanical devices within micrometer length scales. In order to grow thin films, there exist a wide variety of deposition techniques, as each technique offers a unique set of advantages. The main challenge of thin film deposition is to reach smallest possible dimensions, while achieving mechanical stability during operating conditions (including extreme temperatures and external forces, complex film structures and device configurations). Silicon carbide (SiC) is attractive for its resistance to harsh environments, and the potential it offers to improve performance in several microelectronic, micro-electromechanical, and optoelectronic applications. The challenge is to overcome presence of high defect densities within structure of SiC while it is grown as a crystalline thin film. For this reason is important to monitor levels of residual stress, inherited from such grown defects, and which can risk the mechanical stability of SiC- made thin film devices. Stoney's equation is the theoretical foundation of the curvature method for measuring thin film residual stress. It connects residual film stress with substrate curvature through thin plates bending mechanics. Important assumptions and vii simplifications are made about the film-substrate system material properties, dimensions and loading conditions; however, accuracy is reduced upon applying such simplifications. In recent studies of cubic SiC growth, certain Stoney's equation assumptions are violated in order to obtain approximate values of residual stress average. Furthermore, several studies have proposed to expand the scope of Stoney's equation utility; however, such expansions demand of more extensive substrate deflection measurements to be made, before and after film deposition. The goal of this work is to improve the analysis of substrate deflection data, obtained by mechanical profilometry, which is a simple and inexpensive technique. Scatter in deflection data complicates the use of simple processes such as direct differentiation or polynomial fitting. One proposed method is total variation regularization of differentiation process; and results are promising for the adaptation of mechanical profilometry for complete measurement of all components of non-uniform substrate curvature.

Thread rolling is a unique metal forming process which is commonly used to form screw threads on threaded fasteners and precision leadscrews at relatively high rates of speed. Threads are formed on a cylindrical blank by flat or cylindrical dies having the reverse form on them, which rotate and penetrate the blank simultaneously, to plastically deform it into a precise geometry. Thread rolling dies are exposed to a complex state of cyclical contact stresses that eventually cause the dies to fail by fatigue and wear. The stress state is not easily ascertained through standard analytical models due to complex geometry and process conditions. This research seeks to better understand the state of contact stresses present in cylindrical thread rolling dies as they form material, to aid in identifying and testing economical methods of improving thread rolling die fatigue life. Some work has been published on using FEA simulation software to model the thread rolling process, but no work has been published on using FEA software to analyze the stresses in thread rolling dies. DEFORM®-3D Forming Simulation Software by Scientific Forming Technologies Corporation in Columbus, Ohio was used to simulate the throughfeed thread rolling process and model the state of stresses in the dies. The results were compared to the Hertzian contact stress model and the Smith Liu equations for rolling and sliding friction. Fatigue life prediction methods involving S-N curves, surface fatigue strength, and Weibull probability distributions were tested using the simulation data against field results. An optimized die design was generated from a design of experiments simulating different die design geometry. Findings show that field failures correlate well to the DEFORM® simulation results. The Hertz model with Smith Liu equations improved correlation with the simulation. Fatigue life prediction models correlated reasonably well to field results using the simulation data for inputs. These findings can aid in selecting appropriate die materials, design parameters, and fatigue life treatments.

Indiana University-Purdue University Indianapolis (IUPUI) / Polymerization shrinkage is one of the most significant problems associated with resin-matrix composite. Shrinkage results in contraction stress in the resin, leading to possible debonding in certain areas of the adhesive joint and potentially adversely affecting the bond strength. The reduction in the stress may improve the adaptation of the resin restoration, and decrease the problems that are associated with contraction stress, such as postoperative pain and recurrent caries. Recently, it has been found that varying the inhibitor concentration would reduce the polymerization shrinkage without affecting mechanical properties. In this study, we investigated the effects of varying the initiator and initiator levels on polymerization shrinkage stress, strength, and degree of conversion. An experimental composite was prepared by using a blend of BisGMA: UDMA: TEGMA (1:1:1 weight ratio) with 70 wt% silanated glass fillers. Four levels of inhibitors (BHT 0.0 %, 2%, 6%, 20%) and initiators (CQ 2%, 6%, 20%, 60%) were used (total of 16 combinations). A tensiometer was used to measure the polymerization contraction stress, contraction stress rate and gel time for each resin. FTIR was used to measure the degree of conversion. The flexural strength and flexural modulus were determined using the three-point bending test. Resin-matrix composite with 0.0-percent BHT and 2.0-percent CQ showed the highest contraction stress and stress rate and the shortest gel time, while resin-matrix composite with the 6.0-percent BHT and 6-percent CQ showed the lowest contraction stress and stress rate and the longest gel time. At an extremely high concentrations of CQ (20 percent and 60 percent) and high BHT concentration (20 percent) low degree of conversion values were observed. Overall, from the collected data, group F (2-percent BHT and 6-percent CQ) and G (6-percent BHT and 6-percent CQ) provide the most desirable combination of strength (above 80 MPa) and stress (below 3 MPa) are present as a potential dose combination range of CQ and BHT. In conclusion, the effect of inhibitors and initiators appears to change in different resin formulation. Increasing the levels of both the inhibitor and the initiator decrease the polymerization contraction stress and stress rate, and the impact on the conversion is unpredictable. In this study, we found a decrease in both the conversion value and depth of cure.

The topic of this master`s thesis is the strain - stress analysis of the manipulator construction. This manipulator is used in the company Legios for positioning steel weldments at hand welding. A separate chapter is devoted to check calculations of main joints using the analytic method.

No description available.

京都大学 / 新制・課程博士 / 博士(理学) / 甲第24428号 / 理博第4927号 / 新制||理||1704(附属図書館) / 京都大学大学院理学研究科地球惑星科学専攻 / (主査)准教授 佐藤 活志, 准教授 堤 昭人, 教授 田上 高広 / 学位規則第4条第1項該当 / Doctor of Science / Kyoto University / DFAM

Hip disarticulations and hemipelvectomies are the highest level of lower limb amputations. As such, these amputations create ambulation difficulties and current prosthetic solutions are limited. Powered prosthetic joints have successfully improved lower limb amputee gait; however, no powered hip joints are available on the market. This thesis presents the design and evaluation of a microprocessor-controlled powered hip joint for hip-level amputees. A rope and pulley system was used to transmit power from an actuator located at the prosthetic thigh to rotate the prosthetic leg around an anteriorly-located prosthetic hip joint. The pulley system features an innovative tensioning system using multiple keyways, allowing the system to be tensioned without external tensioning devices. The powered hip prosthesis passed ISO 15032:2000 mechanical strength tests that simulated 100 kg user loads. The joint was also tested by able-bodied individuals using a hip disarticulation simulator to walk with the powered hip-knee-ankle-foot prosthesis. Though the participants had asymmetrical gait with shorter intact-side swing time, the device successfully allowed the participants to ambulate. The final device weighed 3.9 kg and respected geometric design constraints to fit comfortably under pants. Future work is needed to implement a gait control system, resolve a rope slack issue, and test the device with hip-level amputees.