Gels are used in many applications ranging from bioengineering and pharmaceuticals to food technology and soft-robotics because of their tunable physical and mechanical properties. In many of these applications, the materials need to sustain large deformation. The microstructure of gels changes significantly at large strain values, causing a deviation in the stress responses from that at low strain. The desired mechanical responses of gels can be obtained by tuning their microstructure, therefore, the structure-property relationship for gels is required to be understood for their practical applications. This dissertation discusses two types of gels, one consists of chemical crosslinking and hydrophobic associations, and the other gel only consists of physical crosslinking. The microstructure of these two gel systems is investigated and related to their mechanical responses. The gel system with chemical and physical crosslinking mimics properties of biomaterials like resilin. Resilin is a protein-elastomer that enables biological species for power amplified activities by taking benefits of specific responses of hydrophilic and hydrophobic segments. Inspired by the microstructure and mechanical properties of resilin, a stretchable and resilient hydrogel was synthesized through a simple free radical polymerization technique. These gels retract from the stretched state to the original state with high speed over a short time, such behavior has not been frequently reported for synthetic hydrogels. This gel is also capable of performing a power-amplified activity like catapulting an object. In addition to retraction experiments, the mechanical properties of this gel were investigated in tensile and cyclic loading to determine their resilience. The hydrophobic polymer concentration affects the swelling behavior and mechanical responses such as stretchability and resilience. The second gel system considered here is a physically assembled ABA triblock copolymer dissolved in a B-selective solvent. Here, two different triblock copolymers with different concentrations were utilized. The real-time microstructural change was captured using a RheoSAXS setup with a high flux X-ray beam. The real-time microstructure of these gels subjected to temperature, varying oscillatory strain amplitude, and during relaxation after step strain was captured. This dissertation advances the understanding of the structure-property relationship of microstructurally complex gels towards their potential practical applications.

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Soft matter, here, liquids and polymers, have adaptability to a surrounding geometry. They intrinsically have advantageous characteristics from a mechanical perspective, such as flowing and wetting on surrounding surfaces, giving compliant, conformal and deformable behavior. From the behavior of soft matter for heterogeneous surfaces, compliant structures can be engineered as embedded liquid microstructures or patterned liquid microsystems for emerging compliant microsystems. Recently, skin electronics and soft robotics have been initiated as potential applications that can provide soft interfaces and interactions for a human-machine interface. To meet the design parameters, developing soft material engineering aimed at tuning material properties and smart processing techniques proper to them are to be highly encouraged. As promising candidates, Ga-based liquid alloys and silicone-based elastomers have been widely applied to proof-of-concept compliant structures. In this thesis, the liquid alloy was employed as a soft and stretchable electrical and thermal conductor (resistor), interconnect and filler in an elastomer structure. Printing-based liquid alloy patterning techniques have been developed with a batch-type, parallel processing scheme. As a simple solution, tape transfer masking was combined with a liquid alloy spraying technique, which provides robust processability. Silicone elastomers could be tunable for multi-functional building blocks by liquid or liquid-like soft solid inclusions. The liquid alloy and a polymer additive were introduced to the silicone elastomer by a simple mixing process. Heterogeneous material microstructures in elastomer networks successfully changed mechanical, thermal and surface properties. To realize a compliant microsystem, these ideas have in practice been useful in designing and fabricating soft and stretchable systems. Many different designs of the microsystems have been fabricated with the developed techniques and materials, and successfully evaluated under dynamic conditions. The compliant microsystems work as basic components to build up a whole system with soft materials and a processing technology for our emerging society.