Damages of metallic aircraft structures that occur during manufacturing, assembly and in service require local repair. Especially with current service-life extensions of ageing aircraft fleets, the importance of such repair methods is increasing. Typically, the repair of smaller damages on aluminium fuselage or wing skins is done by riveting a patch onto the flawed structure. However, the use of rivets reduces the strength of the structure and promotes fatigue. Joining the patch by adhesive bonding would not only offer more homogenous load distribution and weight savings, but even an increase of structural integrity. Metal adhesive bonding is commonly used in aeronautics, but requires elaborated surface treatments of the adherends, employing hazardous chemicals like chromates, due to the high durability demands. Furthermore, these treatments are usually tank processes that are not suitable for local repairs. Hence, there is a strong need for locally applicable surface preparation methods that allow safe and reliable adhesive bonding of primary aircraft structures. The aim of this thesis is to assess the – still emerging – method of atmospheric pressure plasma deposition of silicon (Si) containing compounds concerning its suitability as surface preparation for adhesive bonding of aluminium aerostructures. Atmospheric plasma deposition is not yet used in the aircraft industry, and the knowledge on functionality of this technology concerning bonding of aluminium parts is limited. Moreover, the durability requirements of the aircraft industry greatly exceed the standards in other industries. Hence, special attention is paid to a thorough analysis of the key characteristics of the deposited coupling films and their effectiveness in terms of adhesion promotion as well as joint durability under particularly hostile conditions. In order to do so, the altering mechanisms of the treated joints and the behaviour of the coupling films during accelerated ageing will be investigated in detail for the first time in this thesis. Furthermore, the influence of the aluminium surface pre-treatment (i.e. topography and oxide properties of the substrate) on the overall joint performance after coupling film deposition is thoroughly examined. Based on these findings, the surface preparation is optimised, and a process is developed to achieve maximal joint performance. As alternative local surface treatments prior to adhesive bonding, solution derived deposition of silane and sol-gel films have already been widely investigated and can be considered as reference, even though these techniques are rarely used in civil aeronautics. The knowledge on their effectiveness and capabilities in corrosive atmosphere is still very limited. Therefore, all analyses of degradation mechanisms are conducted for both plasma deposition and wet-chemical reference treatments to reveal the differences and communalities of the two Si-based coupling films. Physical and chemical analysis of the films, the oxides and the interfaces reveal differing, but interdependent failure mechanisms that are inhibited differently by the individual coupling films. Using the optimum deposition parameters, plasma films of only several nanometres in thickness significantly enlarge the corrosion resistance of bonded joints, reaching almost the level of anodising treatments with several micrometres thick oxides and strongly outperforming solution derived silane treatments. However, plasma film performance is found to be largely dependent on the precursor selection. With plasma deposition of 3-glycidoxypropyltrimethoxysilane, which has not been reported before, highest joint stability is achieved. Moreover, it is discovered that the properties of plasma and solution derived silane based films are complementary. It is shown that an optimised combined plasma and wet-chemical treatment process provides even superior resistance to bondline corrosion than state-of-the-art anodising techniques.

Introduction : La force d’adhésion à l'interface métal-céramique avec les résines auto-polymérisantes destinées au collage indirect des boîtiers orthodontiques n'a pas été évaluée à ce jour et un protocole clinique basé sur la littérature scientifique est inexistant. Objectifs : 1) Comparer la force de cisaillement maximale entre des boîtiers métalliques et des surfaces en porcelaine préparées selon différentes méthodes; 2) Suggérer un protocole clinique efficace et prévisible. Matériel et méthodes : Quatre-vingt-dix disques en leucite (6 groupes; n = 15/groupe) ont été préparés selon 6 combinaisons de traitements de surface : mécaniques (+ / - fraisage pour créer les rugosités) et chimiques (acide fluorhydrique, apprêt, silane). Des bases en résine composite Transbond XT (3M Unitek, Monrovia, California) faites sur mesure ont été collées avec le système de résine adhésive auto-polymérisante Sondhi A + B Rapid Set (3M Unitek, Monrovia, California). Les échantillons ont été préservés (H2O/24hrs), thermocyclés (500 cycles) et testés en cisaillement (Instron, Norwood, Massachusetts). Des mesures d’Index d’adhésif résiduel (IAR) ont été compilées. Des tests ANOVAs ont été réalisés sur les rangs étant donné que les données suivaient une distribution anormale et ont été ajustés selon Tukey. Un Kruskall-Wallis, U-Mann Whitney par comparaison pairée et une analyse de Weibull ont aussi été réalisés. Résultats : Les médianes des groupes varient entre 17.0 MPa (- fraisage + acide fluorhydrique) à 26.7 MPa (- fraisage + acide fluorhydrique + silane). Le fraisage en surface ne semble pas affecter l’adhésion. La combinaison chimique (- fraisage + silane + apprêt) a démontré des forces de cisaillement significativement plus élevées que le traitement avec (- fraisage + acide fluorhydrique), p<0,05, tout en possédant des forces similaires au protocole typiquement suggéré à l’acide fluorhydrique suivi d’une application de silane, l’équivalence de (- fraisage + acide fluorhydrique + silane). Les mesures d’IAR sont significativement plus basses dans le groupe (- fraisage + acide fluorhydrique) en comparaison avec celles des 5 autres groupes, avec p<0,05. Malheureusement, ces 5 groupes ont des taux de fracture élévés de 80 à 100% suite à la décimentation des boîtiers. Conclusion : Toutes les combinaisons de traitement de surface testées offrent une force d’adhésion cliniquement suffisante pour accomplir les mouvements dentaires en orthodontie. Une application de silane suivie d’un apprêt est forte intéressante, car elle est simple à appliquer cliniquement tout en permettant une excellente adhésion. Il faut cependant avertir les patients qu’il y a un risque de fracture des restorations en céramique lorsque vient le moment d’enlever les broches. Si la priorité est de diminuer le risque d’endommager la porcelaine, un mordançage seul à l’acide hydrofluorique sera suffisant. / Background : Bond strength at the metal-ceramic interface of auto-polymerizing resins used in orthodontic indirect bonding has not yet been evaluated and a literature-based clinical protocol is lacking. Goals : 1) To compare shear bond strength (SBS) between metal brackets and differently treated porcelain surfaces; 2) To suggest efficient and predictable chairside approaches. Materials and methods : Ninety leucite discs (6 groups; n=15/group) were prepared following 6 combinations of mechanical (+/- bur roughening) and chemical (hydrofluoric acid, primer, silane) treatments. Metal brackets with custom composite resin Transbond XT (3M Unitek, Monrovia, California) bases were bonded with the adhesive resin system Sondhi A+B Rapid Set (3M Unitek, Monrovia, California). Samples were stored (H2O/24hrs), thermocycled (500 cycles) and tested (Instron, Norwood, Massachusetts). Maximum SBS and adhesive remnant index (ARI) scores were collected for each sample. ANOVAs were performed on ranks since data was not normally distributed, and then adjusted with the post-hoc Tukey method. A Kruskall-Wallis, a Mann Whitney U pairwise comparison and a Weibull analysis were also performed. Results : SBS medians of groups ranged from 17.0 MPa (- bur + hydrofluoric acid) to 26.7MPa (- bur + hydrofluoric acid + silane). Bur roughening did not affect bond strength. The chemical preparation of (- bur + primer + silane) showed statistically significant higher SBS than (- bur + hydrofluoric acid) preparation (p<0,05), while having similar SBS to the popular recommended protocol (- bur + hydrofluoric acid + silane). ARI scores were statistically significant lower in group (- bur + hydrofluoric acid) with p<0,05, while all other 5 groups were not different from each other. Percentage of porcelain damage in these 5 groups were very high at 80-100%. Conclusion : All the tested surface preparations combinations provided clinically adequate adhesion for orthodontic tooth movement. A silane and primer combination for porcelain surface preparation is clinically attractive as it is safe and simple and provides great adhesion for orthodontic tooth movement. It is wise to warn patients that there is a risk of porcelain fractures when debonding brackets. If one prefers to avoid porcelain fracture at all cost, one may treat porcelain with hydrofluoric acid only.

The use of hydrophobic surfaces is important for many processes both in nature and industry. Interactions between hydrophobic species play a key role in industrial applications such as water-cleaning procedures and pitch control during papermaking but they also give information on how to design surfaces like hydrophobic mineral pigments. In this thesis, the influence of surface properties on wetting and interaction forces has been studied. Surfaces with close-packed particles, pore arrays, randomly deposited nanoparticles as well as reference surfaces were prepared. The atomic force microscope (AFM) was utilized for force and friction measurements while contact angles and confocal Raman microscopy experiments were mainly used for wetting studies. The deposition of silica particles in the size range of nano- to micrometers using the Langmuir-Blodgett (LB) technique resulted in particle coated surfaces exhibiting hexagonal close-packing and close to Wenzel state wetting after hydrophobization. Force measurements displayed long-range interaction forces assigned to be a consequence of air cavitation. Smaller roughness features provided larger forces and interaction distances interpreted as being due to fewer restrictions of capillary growth. Friction measurements proved both the surface structure and chemistry to be important for the observed forces. On hydrophobic pore array surfaces, the three-phase contact line of water droplets avoided the pores which created a jagged interface. The influence of the pores was evident in the force curves, both in terms of the shape, in which the three-phase contact line movements around the pores could be detected, as well as the depth of the pores providing different access and amount of air. When water/ethanol mixtures were used, the interactions were concluded to be due to ethanol condensation. Confocal Raman microscopy experiments with water and water/ethanol mixtures on superhydrophobic surfaces gave evidence for water depletion and ethanol/air accumulation close to the surface. Force measurements using superhydrophobic surfaces showed extremely long-range interaction distances. This work has provided evidence for air cavitation between hydrophobic surfaces in aqueous solution. It was also shown that the range and magnitude of interaction forces could, to some extent, be predicted by looking at certain surface features like structure,roughness and the overall length scales. / <p>QC 20121011</p>

Dental and orthopaedic implants are currently the solutions of choice for teeth and joint replacements with success rates continually improving, but they still have undesirable failure rates in patients who are compromised by disease or age, and who in many cases are the ones most in need. The success of titanium (Ti) implants depends on their ability to osseointegrate with the surrounding bone and this, in turn, is greatly dependent on the surface characteristics of the device. Advancements in surface analysis and surface modification techniques have improved the biological performance of metallic implants by mimicking the hierarchical structure of bone associated with regular bone remodeling. In this process, damaged bone is resorbed by osteoclasts, which produce resorption lacunae containing high microroughness generated after mineral dissolution under the ruffled border, as well as superimposed nanoscale features created by the collagen fibers left at the surface. Indeed, increasing Ti surface roughness at the micro and sub-microscale level has been shown to increase osteoblast differentiation in vitro, increase bone-to-implant contact in vivo, and accelerate healing times clinically. Recently, the clinical application of surface nanomodification of implants has been evaluated. Still, most clinically-available devices remain smooth at the nanoscale and fundamental questions remain to be elucidated about the effect of nanoroughness on the initial response of osteoblast lineage cells. Another property that could be used to control osteoblast development and the process of osseointegration is the electrical surface charge of implants. The presence of endogenous electrical signals in bone has been implicated in the processes of bone remodeling and repair. The existence of these native signals has prompted the use of external electrical stimulation to enhance bone growth in cases of fractures with delayed union or nonunion, with several in vitro and in vivo reports confirming its beneficial effects on bone formation. However, the use of electrical stimulation on Ti implants to enhance osseointegration is less understood, in part because of the lack of in vitro models that truly represent the in vivo environment. In addition, an aspect that has not been thoroughly examined is the electrical implication of implant corrosion and its effect on the surrounding tissue. Implants are exposed to extreme conditions in the body such as high pH during inflammation, and cyclic loads. These circumstances may lead to corrosion events that generate large electrochemical currents and potentials, and may cause abnormal cell and tissue responses that could be partly responsible for complications such as aseptic loosening of implants. Consequently, Ti implants with tailored surface characteristics such as nanotopography and electrical polarization, could promote bone healing and osseointegration to ensure successful outcomes for patients by mimicking the biological environment of bone without the use of systemic drugs. The objective of this thesis is to understand how surface nanostructural and electrical characteristics of Ti and Ti alloy surfaces may affect osteoblast lineage cell response in vitro for normal tissue regeneration and repair. Our central hypothesis is that combined micro/nanostructured surfaces, as well as direct stimulation of Ti surfaces with fixed direct current (DC) potentials, can enhance osteoblast differentiation.

The industrial development of metal cutting processes in gear manufacturing aims at continuously increasing productivity, including increased tool reliability. Basically, the parameters that have an influence on the cutting processes should be known and possible to control. Gear manufacturing is highly important for the automotive industry. The prevalent manufacturing method is gear hobbing with hobs consisting of solid Powder Metallurgical High Speed Steel (PM HSS) with Physical Vapor Deposited (PVD) coatings. The hob teeth have to be reconditioned before wear reaches such levels that the gear quality becomes impaired. Such wear often results in a total breakdown of the tool. One crucial reason for this is that hobbing processes for the present often lack reliability; which makes it difficult for the gear manufacturers to predict the tool wear on the hob teeth and decide when the tool should be replaced in order to avoid severe damages. A consequence of catastrophic tool wear is that it leads to an instantaneously changed geometry of the cutting edge, which in turn implies that the machined gears do not comply with the stipulated properties on the machined gear products. A single tooth milling test (STMT) with tools of PM-HSS in a conventional milling machine has been developed in this research project, aiming at characterizing the effect of tool preparation on the type of wear mechanism. The experience and conclusions from these tests may probably be transferred to real PM-HSS hob tooling (HT). The advantages of such a test, compared to a real gear hob test, are primarily the cost reductions and time saving aspects with respect to both the design and the manufacturing of the cutting teeth The research presented in this thesis is based on experimental investigations and theoretical studies of significant parameters, i.e. the surface roughness and edge rounding, contributing to the robust and reliable design of a PM-HSS cutting tool. The research work has in addition to, the development of the milling test method, also comprised development of measuring methods and a simulation model based on the Finite Element Model (FEM). / <p>QC 20121105</p>

Introduction : La force d’adhésion à l'interface métal-céramique avec les résines auto-polymérisantes destinées au collage indirect des boîtiers orthodontiques n'a pas été évaluée à ce jour et un protocole clinique basé sur la littérature scientifique est inexistant. Objectifs : 1) Comparer la force de cisaillement maximale entre des boîtiers métalliques et des surfaces en porcelaine préparées selon différentes méthodes; 2) Suggérer un protocole clinique efficace et prévisible. Matériel et méthodes : Quatre-vingt-dix disques en leucite (6 groupes; n = 15/groupe) ont été préparés selon 6 combinaisons de traitements de surface : mécaniques (+ / - fraisage pour créer les rugosités) et chimiques (acide fluorhydrique, apprêt, silane). Des bases en résine composite Transbond XT (3M Unitek, Monrovia, California) faites sur mesure ont été collées avec le système de résine adhésive auto-polymérisante Sondhi A + B Rapid Set (3M Unitek, Monrovia, California). Les échantillons ont été préservés (H2O/24hrs), thermocyclés (500 cycles) et testés en cisaillement (Instron, Norwood, Massachusetts). Des mesures d’Index d’adhésif résiduel (IAR) ont été compilées. Des tests ANOVAs ont été réalisés sur les rangs étant donné que les données suivaient une distribution anormale et ont été ajustés selon Tukey. Un Kruskall-Wallis, U-Mann Whitney par comparaison pairée et une analyse de Weibull ont aussi été réalisés. Résultats : Les médianes des groupes varient entre 17.0 MPa (- fraisage + acide fluorhydrique) à 26.7 MPa (- fraisage + acide fluorhydrique + silane). Le fraisage en surface ne semble pas affecter l’adhésion. La combinaison chimique (- fraisage + silane + apprêt) a démontré des forces de cisaillement significativement plus élevées que le traitement avec (- fraisage + acide fluorhydrique), p<0,05, tout en possédant des forces similaires au protocole typiquement suggéré à l’acide fluorhydrique suivi d’une application de silane, l’équivalence de (- fraisage + acide fluorhydrique + silane). Les mesures d’IAR sont significativement plus basses dans le groupe (- fraisage + acide fluorhydrique) en comparaison avec celles des 5 autres groupes, avec p<0,05. Malheureusement, ces 5 groupes ont des taux de fracture élévés de 80 à 100% suite à la décimentation des boîtiers. Conclusion : Toutes les combinaisons de traitement de surface testées offrent une force d’adhésion cliniquement suffisante pour accomplir les mouvements dentaires en orthodontie. Une application de silane suivie d’un apprêt est forte intéressante, car elle est simple à appliquer cliniquement tout en permettant une excellente adhésion. Il faut cependant avertir les patients qu’il y a un risque de fracture des restorations en céramique lorsque vient le moment d’enlever les broches. Si la priorité est de diminuer le risque d’endommager la porcelaine, un mordançage seul à l’acide hydrofluorique sera suffisant. / Background : Bond strength at the metal-ceramic interface of auto-polymerizing resins used in orthodontic indirect bonding has not yet been evaluated and a literature-based clinical protocol is lacking. Goals : 1) To compare shear bond strength (SBS) between metal brackets and differently treated porcelain surfaces; 2) To suggest efficient and predictable chairside approaches. Materials and methods : Ninety leucite discs (6 groups; n=15/group) were prepared following 6 combinations of mechanical (+/- bur roughening) and chemical (hydrofluoric acid, primer, silane) treatments. Metal brackets with custom composite resin Transbond XT (3M Unitek, Monrovia, California) bases were bonded with the adhesive resin system Sondhi A+B Rapid Set (3M Unitek, Monrovia, California). Samples were stored (H2O/24hrs), thermocycled (500 cycles) and tested (Instron, Norwood, Massachusetts). Maximum SBS and adhesive remnant index (ARI) scores were collected for each sample. ANOVAs were performed on ranks since data was not normally distributed, and then adjusted with the post-hoc Tukey method. A Kruskall-Wallis, a Mann Whitney U pairwise comparison and a Weibull analysis were also performed. Results : SBS medians of groups ranged from 17.0 MPa (- bur + hydrofluoric acid) to 26.7MPa (- bur + hydrofluoric acid + silane). Bur roughening did not affect bond strength. The chemical preparation of (- bur + primer + silane) showed statistically significant higher SBS than (- bur + hydrofluoric acid) preparation (p<0,05), while having similar SBS to the popular recommended protocol (- bur + hydrofluoric acid + silane). ARI scores were statistically significant lower in group (- bur + hydrofluoric acid) with p<0,05, while all other 5 groups were not different from each other. Percentage of porcelain damage in these 5 groups were very high at 80-100%. Conclusion : All the tested surface preparations combinations provided clinically adequate adhesion for orthodontic tooth movement. A silane and primer combination for porcelain surface preparation is clinically attractive as it is safe and simple and provides great adhesion for orthodontic tooth movement. It is wise to warn patients that there is a risk of porcelain fractures when debonding brackets. If one prefers to avoid porcelain fracture at all cost, one may treat porcelain with hydrofluoric acid only.

Le collage direct consiste en la mise en contact de deux surfaces suffisamment lisses et propres pour qu'une adhésion puisse se créer sans ajout de matière à l'interface. Ce procédé réalisable à l'échelle industrielle trouve son intérêt dans l'empilement de structures ou de matériaux pour la microélectronique ou les microtechnologies. Il s'avère alors important de maîtriser ce procédé et cela passe notamment par la compréhension des mécanismes physico-chimique se produisant lors du collage. Le but de ce travail de thèse est donc l'étude des mécanismes mis en jeu dans le collage hydrophobe de silicium et le collage hydrophile d'oxydes de silicium déposés.Dans cette étude, des procédés de collage direct hydrophobe de plaques de silicium (100) reconstruit ont été développés, ainsi que des collages de surfaces hydrophiles d'oxyde de silicium déposés préparées par des activations plasma azote ou oxygène ou par un procédé de polissage mécano-chimique. Le comportement de toutes ces structures a été étudié à plusieurs stades du procédé, en particulier lors des traitements thermiques de consolidation de l'interface de collage. Pour ce faire, différentes techniques de caractérisation ont été mises en oeuvre comme la mesure d'énergie de collage, l'observation de la défectivité par microscopie acoustique, la spectroscopie infrarouge et la réflectivité des rayons X. Cela a ainsi permis de suivre la fermeture de l'interface de collage en température d'un point de vue chimique et mécanique et des mécanismes de collage ont alors pu être proposés pour toutes les structures étudiées. Des recommandations ont également pu être faites pour l'obtention de collages d'oxydes de silicium déposés efficaces et de qualité. / Direct wafer bonding refers to a process by which two mirror-polished wafers are put into contact and held together at room temperature by adhesive force, without any additional material. This technology feasible at an industrial scale generates wide interest for the realization of stacked structures for microelectronics or microtechnologies. In this context, a precise understanding of bonding mechanisms is necessary. Consequently, the aim of this work is to study the bonding mechanisms for hydrophobic silicon reconstructed surfaces and hydrophilic deposited silicon oxides surfacesIn this study, bonding of hydrophobic silicon reconstructed surfaces and bonding of hydrophilic deposited silicon oxides prepared either by plasma activation or chemical-mechanical polishing were analyzed, as a function of post-bonding annealing temperature. For this, several characterization techniques have been used: bonding energy measurement, acoustic microscopy in order to observe defectivity, infrared spectroscopy and X-Ray reflectivity. Thus the bonding interface closure has been analyzed from a chemical and mechanical point of view and bonding mechanisms have been proposed for the studied bonded structures. Finally the study of deposited silicon oxide bonding prepared either by plasma activation or by chemical-mechanical polishing has lead to some recommendations for efficient and high quality deposited silicon oxides bonding.

L’utilisation des fibres végétales dans les polymères composites suscite de nombreuses investigations. Avant de mélanger les fibres végétales dans le polymère, un traitement chimique peut être effectué permettant de réduire l’hydrophilicité des fibres et d’améliorer l'adhérence à l’interface fibre/matrice. Dans cette thèse, l'eau et l'alcali sont utilisés d'abord pour traiter les fibres de chanvre, puis trois agents silane : 3-(triméthoxysilyl)propyl méthacrylate (MPS), N-[3- (triméthoxysilyl)propyl] aniline (PAPS) et (3-Aminopropyl)-triéthoxysilane (APS), sont utilisés pour modifier plus ou moins la surface des fibres de chanvre. Ces fibres traitées ou modifiées sont ensuite mélangées avec le polypropylène (PP) pour la fabrication des composites. Les effets de ces différents traitements sur la structure, les composants et l’hydrophilicité des fibres, et les propriétés mécaniques de ces composites sont mis en évidence. Nous avons étudié ensuite l’effet de vieillissement sur leurs comportements mécaniques, notamment l'humidité, la température et le rayonnement ultraviolet. Les résultats ont montré que le traitement de fibres par l'eau et l’alcali a des effets considérables sur la structure de fibres, les propriétés mécaniques et la durabilité des composites renforcés. La modification par l'agent de silane a une influence moins importante sur la structure des fibres, pourtant son groupe fonctionnel a une influence significative sur les propriétés mécaniques et la résistance au vieillissement des composites renforcés / Using agro fiber as reinforcement of polymer com-posites attracts numerous investigations due to the good mechanical properties and environmental benefits. Prior to blend agro fiber with polymer, chemical treatment can be employed to treat agro fiber for the purpose of reducing the hydrophilicity of fiber and improving the interfacial adhesion fi-ber/polymer matrix. In this thesis, water and alkali are utilized to treat hemp fiber firstly and then three silane agent as 3-(Trimethoxysilyl)propyl methacry-late (MPS), N-[3-(Trimethoxysilyl)propyl]aniline (PAPS) and (3-Aminopropyl)-triethoxysilane (APS) are employed to modify the hemp fiber surface. These treated or modified fibers are blended respectively with polypropylene (PP) to fabricate the hemp fiber/PP composites. The effects of these different treatments on the structure, components and hydro-philicity of fiber, and the mechanical properties of the reinforced PP composites are studied. Moreover, the accelerated ageing experiments including humidity, temperature and ultraviolet of the reinforced PP composites are conducted. The results showed that the fiber treatment of water and alkali has a considerable effect on fiber structure, mechanical properties and durability of the reinforced compo-sites. The silane agent modification of fiber has less influence on the fiber structure but its functional group has great influence on the mechanical proper-ties and ageing resistance of the reinforced compo-sites.

O objetivo deste trabalho é avaliar o processo atual de preparação de superfície para aderência de isolantes térmicos em envelopes motores foguetes de 1.000 mm de diâmetro, visando sua utilização no aço Maraging 18Ni300, tendo como parâmetros de comparação a rugosidade superficial e a resistência mecânica adesiva, obtida atualmente na interface colada metal/isolante térmico do aço 300MESR. Para isso, foram realizados experimentos de campo, com uma abordagem quantitativa, por meio da medida de rugosidade (Ra) nas superfícies de amostras de aços, submetidas a tratamento superficial mecânico de jateamento abrasivo a seco com granalha de aço de perfil angular, sendo posteriormente selecionadas e utilizadas como substrato em juntas adesivadas que, por fim, foram submetidas a ensaio mecânico de cisalhamento, para verificação da resistência mecânica adesiva. A utilização de métodos de análise estatísticos (análise de variância, teste de tukey, intervalo de confiança) aplicados aos dados coletados, permitiram estabelecer, para o processo atual uma faixa de resistência mecânica adesiva para cada aço pesquisado. Os resultados obtidos confirmam, com boa margem de segurança, que o processo atual de preparação de superfície para aderência de isolantes térmicos pode ser aplicado ao aço Maraging 18Ni300, sem que ocorra perda significativa de resistência mecânica adesiva na interface colada metal/isolante térmico. / The aim of this work is to evaluate the current process of preparing the surface for adherence of thermal insulation in rocket motor of 1,000 mm diameter, seeking their use in Maraging18Ni300 steel, taking as parameters comparison the of surface roughness and mechanical adhesive strength obtained, currently, in the bonded interface metal /heat insulator 300M-ESR steel. A field experiment was conducted with a quantitative approach, by measuring surface roughness (Ra) on the surfaces of steel samples, subjected to mechanical surface treatment of dry abrasive blasting, with steel shot with angular profile and which were, subsequently, selected and used in bonded joints that were finally submitted to mechanical shear tests to verify the mechanical adhesive strength. The use of statistical methods of analysis (variance analysis, Tukey test, confidence interval), applied to selected data, allowed to establish for the current process, a range of mechanical adhesive strength for each steel investigated. The results confirm, with a good safety margin, that the current process of preparing the surface for adhesion of thermal insulation can be applied to the Maraging18Ni300 steel, without significant loss of mechanical adhesive strength in the metal /heat insulator bonded interface.

Ce travail a permis de mettre en évidence l’impact du procédé SMAT (Surface Mechanical Attrition Treatment) sur la résistance à l’oxydation des aciers de type AISI 316L. Cette étude a permis de comparer la composition et la morphologie des couches d’oxydes, la cinétique d'oxydation, les mécanismes de croissance et les contraintes résiduelles sur les surfaces des pièces traitées et oxydées à différentes températures. Ces observations ont montré l’existence d’un effet bénéfique du SMAT sur la résistance à l’oxydation de l’acier 316L pour des hautes températures. En effet, la cinétique d’oxydation des échantillons traités semble être reliée à une croissance préférentielle de chromine dès 700°C. Ceci nous a amenés à conclure que le procédé SMAT utilisé sur le 316L inverse la phase d’oxyde majoritaire, en inhibant la croissance de l’hématite et en favorisant celle de la chromine. Un scénario d’oxydation pour l’acier brut et Smaté a ainsi été proposé et le rôle de la densité des joints de grains introduits par le traitement a été explicité. Pendant ce travail, il a également été proposé un chaînage numérique complet qui prendrait en compte les paramètres du procédé et les propriétés mécaniques du matériau, afin de prévoir les caractéristiques de la nanostructure générée suite au traitement SMAT, en lien possible avec son influence sur l’oxydation à hautes températures / This work aims at highlighting the impact of the SMA process (Surface Mechanical Attrition Treatment) on the oxidation resistance of steels of type AISI 316L. This study compares the composition and morphology of the oxide layers, the oxidation kinetics, the growth mechanisms and the residual stresses on the surface of treated and oxidized samples at different temperatures. These observations show a beneficial effect of the SMA process on the oxidation resistance of the 316L steel for high temperatures. Indeed, the oxidation kinetics of the treated samples is shown to be related to a preferential growth of chromia starting at 700°C. This led us to conclude that the SMAT used on the 316L reverses the main oxide phase, inhibiting the growth of the hematite and promoting the chromia. An oxidation scenario for untreated and SMATed steel samples is proposed, demonstrating the role of the density of the grain boundaries introduced by the mechanical treatment. During this work, a comprehensive numerical chaining process is proposed. It takes into account the process parameters and mechanical properties of the material, in order to predict the characteristics of the nanostructure generated by SMAT, that could influence the oxidation of this stainless steel at high temperatures