The goal of this research was to design, build and test a small burner and heat exchanger system that could be used as a source of heat for thermoelectric modules (TEMs) for the purpose of generating portable electric power for soldiers in the field. The project was conducted as a subcontract to Marlow Industries Inc. which was under contract from the U.S. Army. The scale of the burner thermal output was to be in the approximate range of 2 kW of heat production and it was to be able to operate on a liquid fuel, specifically JP8. The first burner investigated was a custom burner designed and built at UT. It was tested with various fuel and air delivery systems. Different methods to start it, with the goal of developing an electrical starting system, were also investigated. It was capable of operating at outputs over 1 kW, but was difficult to start reliably and fuel vaporization characteristics were sensitive to operating conditions. Two commercial burners were also studied, each with somewhat different designs. One of those burners, manufactured by MSR, was chosen to be further tested in conjunction with a heat exchanger and thermoelectric modules. The performance of the thermoelectric modules used in this study was determined to be very dependent on an attached resistive load, with a peak power output occurring at approximately 3 ohms. Power output was also determined to increase linearly with increasing temperature difference between the hot and cold sides of the module. Power output followed similar trends as open circuit voltage. The temperatures of the heat exchanger across its width were very uniform, but the accuracy in centering the heat exchanger over the burner could significantly affect temperatures. The time to reach steady state temperatures was relatively insensitive to the length of the heat exchanger. The presence of attached thermoelectric modules reduced the temperature of the heat exchangers and exhaust gas slightly. Reducing the heat exchanger length resulted in higher metal temperatures. Without cooling the cold side of the thermoelectric modules, performance increased while the system was heating up, but then dropped after reaching a peak. Cold side cooling improved thermoelectric performance by increasing its temperature difference. Active cooling with a blower and heat sink provided even better performance than passive cooling using just a heat sink at the expense of a larger parasitic load. The TEMs on the 5 inch long heat exchanger could generate 6.32 W with passive cooling, but active cooling would produce no net power. The 11 inch long heat exchanger could generate 12.8 W with passive cooling, and 16 W net could be generated with active cooling. A heat exchanger efficiency calculation showed that the 16, 11 and 5 inch long heat exchangers were about 94.4%, 93.4%, and 90.7% efficient respectively. This efficiency was defined as the ratio of the heat transferred to the heat exchanger to the heat released in the flame. / text

Este trabalho apresenta o desenvolvimento do protótipo em escala reduzida de um sistema de refrigeração de ambientes baseado no efeito Peltier, para aplicação análoga aos condicionadores de ar comercializados atualmente, utilizando módulos termoelétricos. A pesquisa é motivada pela possibilidade de concepção de um equipamento de refrigeração para obtenção de conforto térmico, sem algumas desvantagens dos condicionadores de ar comerciais como por exemplo a vibração, ruído além das grandes dimensões como na atualidade pode ser visto. Através da pesquisa exploratório busca-se detalhar o fenômeno térmico conhecido como efeito Peltier, suas características, materiais além da revisão do estado da arte afim de encontrar estudos correlatos a proposta apresentada. Apresentam-se as etapas e detalha-se o desenvolvimento do protótipo compreendendo a parte mecânica, elétrica e térmica. Em um segundo momento, o protótipo desenvolvido é submetido a testes de validação que demonstram a real funcionalidade conforme previsto, porém, com baixo rendimento em comparação aos equipamentos existentes de refrigeração. Realiza-se ainda, uma análise comparativa por extrapolação entre o protótipo desenvolvido e condicionadores de ar comercializados permitindo a avaliação de possibilidade e implementação em escala real de aplicação. Conclui-se sugerindo melhorias e novos estudos para otimização e ajustes nas dinâmicas térmicas podem obter um produto tecnicamente viável e comercialmente apropriado. / This work describes the development of a prototype for a cooling system for environments with base on the Peltier effect, for application analogous to air conditioners currently marketed, using thermoelectric modules. The search is motivated by the possibility of conception of a cooling device to obtain a thermal comfort without some disadvantages of commercial air conditioners such as vibration, noise beyond large as can be seen today. Through exploratory research seeks to detail the thermal phenomenon known as the Peltier effect, their characteristics, materials beyond the state of the art review in order to find related studies the proposal. Presents the steps and prototype development details related the mechanics part, electrical and thermal. In a second moment, the prototype is submitted to validation tests that demonstrate the functioning as planned however, with low performance compared with commercial refrigeration equipment. It presents also a comparative analysis through extrapolation between the prototype and air conditioners commercialized allowing the evaluation of possibility and implementation in full-scale application. It concluded that the proposed improvements and new studies for optimization and adjustments in the thermal dynamics can obtain a product technically viable and commercially appropriate.

Este trabalho apresenta o desenvolvimento do protótipo em escala reduzida de um sistema de refrigeração de ambientes baseado no efeito Peltier, para aplicação análoga aos condicionadores de ar comercializados atualmente, utilizando módulos termoelétricos. A pesquisa é motivada pela possibilidade de concepção de um equipamento de refrigeração para obtenção de conforto térmico, sem algumas desvantagens dos condicionadores de ar comerciais como por exemplo a vibração, ruído além das grandes dimensões como na atualidade pode ser visto. Através da pesquisa exploratório busca-se detalhar o fenômeno térmico conhecido como efeito Peltier, suas características, materiais além da revisão do estado da arte afim de encontrar estudos correlatos a proposta apresentada. Apresentam-se as etapas e detalha-se o desenvolvimento do protótipo compreendendo a parte mecânica, elétrica e térmica. Em um segundo momento, o protótipo desenvolvido é submetido a testes de validação que demonstram a real funcionalidade conforme previsto, porém, com baixo rendimento em comparação aos equipamentos existentes de refrigeração. Realiza-se ainda, uma análise comparativa por extrapolação entre o protótipo desenvolvido e condicionadores de ar comercializados permitindo a avaliação de possibilidade e implementação em escala real de aplicação. Conclui-se sugerindo melhorias e novos estudos para otimização e ajustes nas dinâmicas térmicas podem obter um produto tecnicamente viável e comercialmente apropriado. / This work describes the development of a prototype for a cooling system for environments with base on the Peltier effect, for application analogous to air conditioners currently marketed, using thermoelectric modules. The search is motivated by the possibility of conception of a cooling device to obtain a thermal comfort without some disadvantages of commercial air conditioners such as vibration, noise beyond large as can be seen today. Through exploratory research seeks to detail the thermal phenomenon known as the Peltier effect, their characteristics, materials beyond the state of the art review in order to find related studies the proposal. Presents the steps and prototype development details related the mechanics part, electrical and thermal. In a second moment, the prototype is submitted to validation tests that demonstrate the functioning as planned however, with low performance compared with commercial refrigeration equipment. It presents also a comparative analysis through extrapolation between the prototype and air conditioners commercialized allowing the evaluation of possibility and implementation in full-scale application. It concluded that the proposed improvements and new studies for optimization and adjustments in the thermal dynamics can obtain a product technically viable and commercially appropriate.

Este trabalho apresenta o desenvolvimento do protótipo em escala reduzida de um sistema de refrigeração de ambientes baseado no efeito Peltier, para aplicação análoga aos condicionadores de ar comercializados atualmente, utilizando módulos termoelétricos. A pesquisa é motivada pela possibilidade de concepção de um equipamento de refrigeração para obtenção de conforto térmico, sem algumas desvantagens dos condicionadores de ar comerciais como por exemplo a vibração, ruído além das grandes dimensões como na atualidade pode ser visto. Através da pesquisa exploratório busca-se detalhar o fenômeno térmico conhecido como efeito Peltier, suas características, materiais além da revisão do estado da arte afim de encontrar estudos correlatos a proposta apresentada. Apresentam-se as etapas e detalha-se o desenvolvimento do protótipo compreendendo a parte mecânica, elétrica e térmica. Em um segundo momento, o protótipo desenvolvido é submetido a testes de validação que demonstram a real funcionalidade conforme previsto, porém, com baixo rendimento em comparação aos equipamentos existentes de refrigeração. Realiza-se ainda, uma análise comparativa por extrapolação entre o protótipo desenvolvido e condicionadores de ar comercializados permitindo a avaliação de possibilidade e implementação em escala real de aplicação. Conclui-se sugerindo melhorias e novos estudos para otimização e ajustes nas dinâmicas térmicas podem obter um produto tecnicamente viável e comercialmente apropriado. / This work describes the development of a prototype for a cooling system for environments with base on the Peltier effect, for application analogous to air conditioners currently marketed, using thermoelectric modules. The search is motivated by the possibility of conception of a cooling device to obtain a thermal comfort without some disadvantages of commercial air conditioners such as vibration, noise beyond large as can be seen today. Through exploratory research seeks to detail the thermal phenomenon known as the Peltier effect, their characteristics, materials beyond the state of the art review in order to find related studies the proposal. Presents the steps and prototype development details related the mechanics part, electrical and thermal. In a second moment, the prototype is submitted to validation tests that demonstrate the functioning as planned however, with low performance compared with commercial refrigeration equipment. It presents also a comparative analysis through extrapolation between the prototype and air conditioners commercialized allowing the evaluation of possibility and implementation in full-scale application. It concluded that the proposed improvements and new studies for optimization and adjustments in the thermal dynamics can obtain a product technically viable and commercially appropriate.

Um condicionador de ar para biotérios foi montado com módulos termoelétricos de efeito Peltier. Para troca térmica, foram testados: 1. dissipação externa a ar, com &delta;t de 14°C, rendimento de 16,46%, consumo de 1212 W/h e, 2. dissipação externa água, com &delta;t de 21°C, rendimento de 46,02%, consumo de 524 W/h. A simulação matemática de operação, com mistura de ar não condicionado, mostrou que o sistema pode servir, na dissipação a ar, a aproximadamente 91 microisoladores padrão rato e a aproximadamente 137, na dissipação a água. Quando comparado com um sistema de compressão de freon, o termoelétrico mostrou economia de 26% na implantação e 38% no consumo elétrico por BTU gerado. O sistema termoelétrico mostrou ainda, precisão de &plusmn; 0,1°C, nas temperaturas experimentais, o que é impossível num sistema de freon. Para os testes em animais foram empregados Ratos wistar, mantidos individualmente, em gaiolas metabólicas de arame, sem abrigo, em sistema microambiental, sob fluxo direto de ar a 0,6 m/s, nas temperaturas de 22°, 24°, 26°, 28° e 30°C (E I, E II, E III, E IV e E V). A ingestão de ração e o ganho de peso foram comparados ao final de 5 dias (ANOVA; Tukey-Kramer). No total, 7 grupos de 15 animais cada foram comparados. Para a faixa de 22°C foram utilizados 3 grupos, sendo um grupo experimental e dois grupos controle (CI e C II). Um deles foi mantido em condições ambientais semelhantes a biotérios convencionais sob ventilação geral diluidora (VGD) - C I. O outro grupo controle (C II) foi mantido no interior do equipamento de ventilação microambiental, porém, sem o direcionamento de ar, simulando a VGD. Os resultados obtidos demonstraram claramente que animais mantidos sob ventilação microambiental direta a 26°, 28° e 30° (E III, E IV e E V) apresentaram o mesmo ganho de massa corpórea que animais do grupo C I (22 &plusmn; 2°C). Os grupos E I e E II apresentaram menor ganho de massa corpórea quando comparados a C I (p<0,001 em ambas comparações). O ganho de peso de todos os grupos experimentais apresentou diferença estatística, quando comparado ao C II, exceto o grupo E V que obteve índice de ganho de peso equivalente a C II. A ingestão de ração de todos os grupos se manteve praticamente constante. O grupo E V apresentou uma redução na ingestão de ração quando comparado aos grupos C I, E I e E II (p<0,01; p<0,01; p<0,001 respectivamente). O grupo E III ingeriu menos ração que os grupos C I (p<0,05) e E II (p<0,05). / An air-conditioner for animal facility was assembled with Peltier effect thermoelectric modules. For external exchanger, had been tested: 1. external air dissipation: &delta;t = 14°C; 16,46% of efficiency; 1212 W/h of power consumption and, 2. external water dissipation: &delta;t = 21°C; 46,02% of efficiency; 524 W/h of power consumption. A mathematical simulation of operation, with not conditional air mixture, showed that the system can supply, with air dissipation, to &asymp; 91 microisolator rat cages and to &asymp; 137, with water dissipation. When compared with a freon system, the thermoelectric system shows economy of 26% in implantation and 38% in the electric consumption by generated BTU. The thermoelectric system showed too, a precision of ± 0,1°C, at experimental temperatures, what is impossible in a freon system. For animal tests, Wistar rats had been kept individually, in metabolic wire cages, without shelter, in microenvironmental system, under direct air flow at 0,6 m/s, under temperatures of 22°, 24°, 26°, 28° and 30° C (E I, E II, E III, E IV and E V). The food ingestion and the weight gain had been compared in the end of 5 days (ANOVA; Tukey-Kramer). In the total, 7 groups, 15 animals each, had been compared. For the 22°C temperature, had been used 3 groups, one experimental and two controls (C I e C II). One of them was kept in similar ambient of conventional laboratory animal rooms conditions (general diluitory ventilation, GDV) - C I. The other control group (C II) was kept in the interior of the equipment of microenvironmental ventilation, however, without the direct air flow, simulating the GDV. The gotten results demonstrate clearly that animal kept under direct microenvironmental ventilation at 26°, 28° and 30°C (E III, E IV and E V) have the same gain of corporal mass that C I group (22 &plusmn; 2°C). The E I and E II had less corporal mass gain when compared to C I (p<0,001 for the two comparisons). The weight gain for all the experimental groups, when compared to C II, presents statistical differences, except E V group, that was equal to C II. The food ingestion of all the groups was constant. The E V group presented a reduction in the food ingestion when compared with the groups C I , E I and E II (p<0,01; p<0,01; p<0,001 respectively). The E III group ingested less ration than C I (p<0,05) and E II (p<0,05) groups.

Um condicionador de ar para biotérios foi montado com módulos termoelétricos de efeito Peltier. Para troca térmica, foram testados: 1. dissipação externa a ar, com &delta;t de 14°C, rendimento de 16,46%, consumo de 1212 W/h e, 2. dissipação externa água, com &delta;t de 21°C, rendimento de 46,02%, consumo de 524 W/h. A simulação matemática de operação, com mistura de ar não condicionado, mostrou que o sistema pode servir, na dissipação a ar, a aproximadamente 91 microisoladores padrão rato e a aproximadamente 137, na dissipação a água. Quando comparado com um sistema de compressão de freon, o termoelétrico mostrou economia de 26% na implantação e 38% no consumo elétrico por BTU gerado. O sistema termoelétrico mostrou ainda, precisão de &plusmn; 0,1°C, nas temperaturas experimentais, o que é impossível num sistema de freon. Para os testes em animais foram empregados Ratos wistar, mantidos individualmente, em gaiolas metabólicas de arame, sem abrigo, em sistema microambiental, sob fluxo direto de ar a 0,6 m/s, nas temperaturas de 22°, 24°, 26°, 28° e 30°C (E I, E II, E III, E IV e E V). A ingestão de ração e o ganho de peso foram comparados ao final de 5 dias (ANOVA; Tukey-Kramer). No total, 7 grupos de 15 animais cada foram comparados. Para a faixa de 22°C foram utilizados 3 grupos, sendo um grupo experimental e dois grupos controle (CI e C II). Um deles foi mantido em condições ambientais semelhantes a biotérios convencionais sob ventilação geral diluidora (VGD) - C I. O outro grupo controle (C II) foi mantido no interior do equipamento de ventilação microambiental, porém, sem o direcionamento de ar, simulando a VGD. Os resultados obtidos demonstraram claramente que animais mantidos sob ventilação microambiental direta a 26°, 28° e 30° (E III, E IV e E V) apresentaram o mesmo ganho de massa corpórea que animais do grupo C I (22 &plusmn; 2°C). Os grupos E I e E II apresentaram menor ganho de massa corpórea quando comparados a C I (p<0,001 em ambas comparações). O ganho de peso de todos os grupos experimentais apresentou diferença estatística, quando comparado ao C II, exceto o grupo E V que obteve índice de ganho de peso equivalente a C II. A ingestão de ração de todos os grupos se manteve praticamente constante. O grupo E V apresentou uma redução na ingestão de ração quando comparado aos grupos C I, E I e E II (p<0,01; p<0,01; p<0,001 respectivamente). O grupo E III ingeriu menos ração que os grupos C I (p<0,05) e E II (p<0,05). / An air-conditioner for animal facility was assembled with Peltier effect thermoelectric modules. For external exchanger, had been tested: 1. external air dissipation: &delta;t = 14°C; 16,46% of efficiency; 1212 W/h of power consumption and, 2. external water dissipation: &delta;t = 21°C; 46,02% of efficiency; 524 W/h of power consumption. A mathematical simulation of operation, with not conditional air mixture, showed that the system can supply, with air dissipation, to &asymp; 91 microisolator rat cages and to &asymp; 137, with water dissipation. When compared with a freon system, the thermoelectric system shows economy of 26% in implantation and 38% in the electric consumption by generated BTU. The thermoelectric system showed too, a precision of ± 0,1°C, at experimental temperatures, what is impossible in a freon system. For animal tests, Wistar rats had been kept individually, in metabolic wire cages, without shelter, in microenvironmental system, under direct air flow at 0,6 m/s, under temperatures of 22°, 24°, 26°, 28° and 30° C (E I, E II, E III, E IV and E V). The food ingestion and the weight gain had been compared in the end of 5 days (ANOVA; Tukey-Kramer). In the total, 7 groups, 15 animals each, had been compared. For the 22°C temperature, had been used 3 groups, one experimental and two controls (C I e C II). One of them was kept in similar ambient of conventional laboratory animal rooms conditions (general diluitory ventilation, GDV) - C I. The other control group (C II) was kept in the interior of the equipment of microenvironmental ventilation, however, without the direct air flow, simulating the GDV. The gotten results demonstrate clearly that animal kept under direct microenvironmental ventilation at 26°, 28° and 30°C (E III, E IV and E V) have the same gain of corporal mass that C I group (22 &plusmn; 2°C). The E I and E II had less corporal mass gain when compared to C I (p<0,001 for the two comparisons). The weight gain for all the experimental groups, when compared to C II, presents statistical differences, except E V group, that was equal to C II. The food ingestion of all the groups was constant. The E V group presented a reduction in the food ingestion when compared with the groups C I , E I and E II (p<0,01; p<0,01; p<0,001 respectively). The E III group ingested less ration than C I (p<0,05) and E II (p<0,05) groups.

Les générateurs thermoélectriques (TEG), associant des modules thermoélectriques à des échangeurs de chaleur adaptés, permettent de produire de l’électricité à partir d’une source chaude et d’une source froide. Leur utilisation, réservée actuellement à des applications de niche, va s’avérer judicieuse pour différentes applications industrielles ou domestiques en raison de la disponibilité imminente de nouveaux matériaux thermoélectriques permettant des rendements améliorés et des coûts moindres. Pour rendre plus attractive l’utilisation des TEG et améliorer le rendement global des futures installations, une conception et une utilisation optimisées sont indispensables.La conception de TEG performants nécessite le développement de modèles numériques intégrant tous les éléments de la chaîne énergétique (source chaude, source froide, échangeurs, convertisseurs électriques). L’objectif de la thèse est de créer un outil de simulation du fonctionnement des générateurs sur l’ensemble du cycle de production de chaleur et donc sur des fonctionnements réels dépendant du temps. Le modèle développé en 3D pour les transferts de chaleur prend en compte la dépendance à la température des propriétés des matériaux et l’effet Thomson pour le modèle thermoélectrique.La validation de cet outil de simulation a nécessité la comparaison des prédictions du modèle à des résultats expérimentaux. Un dispositif expérimental a été complété et amélioré afin de mieux répondre aux attentes des études en régime instationnaire. Ce banc d'essai permet d'effectuer des tests avec différentes configurations de générateur thermoélectrique et différentes conditions de fonctionnement. Le modèle a montré une estimation correcte des températures du système et de la production électrique du TEG. Le modèle numérique est validé et peut être utilisé pour la prédiction du fonctionnement d’un TEG dans diverses conditions. / Thermoelectric generators (TEG), combine thermoelectric modules with heat exchangers, making it possible to produce electricity from a hot source and a cold source. Their use, which is currently reserved for niche applications, will prove useful for various industrial or domestic applications due to the imminent availability of new thermoelectric materials allowing improved yields and lower costs. To make the use of TEGs more attractive and to improve the overall efficiency of future installations, optimized design and use are essential.The high-performance TEG design requires the development of numerical models integrating all the elements of the energy chain (hot source, cold source, exchangers, electric converters).The aim of the thesis is to create a tool for simulating the operation of generators over the entire heat production cycle and thus on real time-dependent operations. The model developed in 3D for heat transfer takes into account the temperature dependence of the properties of the materials and the Thomson effect for the thermoelectric model.The validation of this simulation tool required the comparison of model predictions with experimental results. An experimental device has been completed and improved to match better the expectations of unsteady studies. This test bench allows testing with different thermoelectric generator configurations and different operating conditions.The model showed a correct estimation of system temperatures and electrical output of TEG. The numerical model is validated and can be used to predict the operation of a TEG under various conditions.

No description available.

Waste heat recovery is a multi-billion-dollar industry with a compound annual growth rate of 8.8% assessed between 2016 to 2024 and low-grade waste heat (< 230^oC ± 20^oC) makes up 66% of this ubiquitous resource. Thermoelectric generators are preferred for the recovery process because they are cheap and are well suited for this temperature range. They generate power by converting thermal potential to electric potential, known as the Seebeck effect. Since they have no moving parts, they are inherently immune to mechanical failure or an intermittent need for maintenance. However, the challenge has been to effectively harvest waste heat with these modules to generate power, using passive processes. This work is focused on designing a device for optimized harvesting of waste energy from the ambient with a custom, evaporatively-cooled heat sink. This heat sink is designed to passively handle the cooling of the other side of the thermoelectric module so as to enable the attainment of a minimum of 5V, which is the minimum voltage required to power small mobile devices. The heat sink model is similar to a loop heat pipe but engineered for compactness. To ensure this level of efficacy is attained, several studies are made to optimize the wick. Non-metal wicks were considered as they do not contribute to an increase in temperature of the compensation chamber in loop heat pipes. A non-metal wick integrated with nanoparticles is tested and results show a clear thermal management enhancement over similar but virgin non-metal wicks, at over 16%. The heat source section of the device is optimized for energy-harvesting in low grade temperature regimes by incorporating a near-black body coating on the metal heat source section. Experimental results show that both the heat source and sink sections were able to induce sufficient thermal potential for the thermoelectric modules to passively generate up to 5V using eight 40mm by 40mm Bismuth Telluride modules in 3.5 minutes. The prototype is relatively cheap, inherently reliable and presents the possibility of passively harvesting low-grade waste heat for later use, including powering small electronic devices.

In the last decade there is a rising interest in thermoelectric applications. Thermoelectric generators enabling the direct conversion of the heat into the electricity become attractive. This fact is caused by the demands of environmental operation and saving primary resources. Scientists intensively investigate and develop new materials and structures suitable for these applications. The efficiency of the thermoelectric conversion progressively increases. Unfortunately we have no available materials with sufficient thermoelectric properties which could provide cost-competitive price. Thermoelectric generators seem to be useable devices. For example, in case of the unused waste heat using of the thermoelectric generator can increase the overall effectiveness of the unit despite the low efficiency of the generator. This master thesis deals with the issue of the Peltier modules representing the main part of the thermoelectric generators. The physical principles and structures of the thermoelectric modules and the possibility of thermoelectric power production are described here. In the practical part of this thesis the design of the low power generator utilizing waste heat from biomass boiler Verner A 251.1 is proposed.