The use of nanoreinforcements in automotive structural composites has provided promising improvements in their mechanical properties. For the first time, a robust statistical design of experiments approach was undertaken to demonstrate how key formulation and processing factors (nanofiber type, use of dispersing agent, mixing method, nanofiber weight fraction, and temperature) affected the dynamic mechanical properties of vapor-grown carbon nanofiber (VGCNF)/vinyl ester (VE) nanocomposites. Statistical response surface models were developed to predict nanocomposite storage and loss moduli as functions of significant factors. Only ~0.50 parts of nanofiber per hundred parts resin produced a roughly 20% increase in the storage modulus versus that of the neat VE at room temperature. Optimized nanocomposite properties were predicted as a function of design factors employing this methodology. For example, the use of highshear mixing (one of the mixing methods in the design) with the oxidized VGCNFs in the absence of dispersing agent or arbitrarily with pristine VGCNFs in the presence of dispersing agent was found to maximize the predicted storage modulus over the entire temperature range (30-120 °C). To study the key concept of interphase in thermoset nanocomposites, molecular dynamics simulations were performed to investigate liquid VE resin monomer interactions with the surface of a pristine VGCNF. A liquid resin having a mole ratio of styrene to bisphenol A-diglycidyl dimethacrylate monomers consistent with a 33 wt% styrene VE resin was placed in contact with both sides of pristine graphene sheets, overlapped like shingles, to represent the outer surface of a pristine VGCNF. The relative monomer concentrations were calculated in a direction progressively away from the surface of the graphene sheets. At equilibrium, the styrene/VE monomer ratio was higher in a 5 Å thick region adjacent to the nanofiber surface than in the remaining liquid volume. The elevated styrene concentration near the nanofiber surface suggests that a styrene-rich interphase region, with a lower crosslink density than the bulk matrix, could be formed upon curing. Furthermore, styrene accumulation in the immediate vicinity of the nanofiber surface might, after curing, improve the nanofiber-matrix interfacial adhesion compared to the case where the monomers were uniformly distributed throughout the matrix.

Molecular dynamics (MD) simulations have been performed to investigate the system equilibrium through the atomic/molecular interactions of a liquid vinyl ester (VE) thermoset resin with the idealized surfaces of both pristine vapor-grown carbon nanofibers (VGCNFs) and oxidized VGCNFs. The VE resin has a mole ratio of styrene to bisphenol-A-diglycidyl dimethacrylate VE monomers consistent with a commercially available 33 wt% styrene VE resin (Derakane 441-400). The VGCNF-VE resin interactions may influence the distribution of the liquid VE monomers in the system and the formation of an interphase region. Such an interphase may possess a different mole ratio of VE resin monomers at the vicinity of the VGCNF surfaces compared to the rest of the system after resin curing. Bulk nano-reinforced material properties are highly dependent on the interphase features because of the high surface area to volume ratio of nano-reinforcements. For example, higher length scale micromechanical calculations suggest that the volume fraction and properties of the interphase can have a profound effect on bulk material properties. Interphase formation, microstructure, geometries, and properties in VGCNF-reinforced polymeric composites have not been well characterized experimentally, largely due to the small size of typical nano-reinforcements and interphases. Therefore, MD simulations offer an alternative means to probe the nano-sized formation of the interphase and to determine its properties, without having to perform fine-scale experiments. A robust crosslinking algorithm for VE resin was then developed as a key element of this research. VE resins are crosslinked via free radical copolymerization account for regioselectivity and monomer reactivity ratios. After the VE crosslinked network was created, the constitutive properties of the resin were calculated. This algorithm will be used to crosslink equilibrated VE resin systems containing both pristine and oxidized VGCNFs. An understanding of formation and kinematics of a crosslinked network obtained via MD simulations can facilitate nanomaterials design and can reduce the amount of nanocomposite experiments required. VGCNF pull-out simulations will then be performed to determine the interfacial shear strength between VGCNFs and the matrix. Interphase formation, thickness and interfacial shear strength can directly feed into higher length scale micromechanical models within a global multiscale analysis framework.

This research investigated effect of submicron glass fiber modification on mechanical performance of short carbon fiber reinforced vinyl ester resin. Firstly, the mixture of resin and glass fiber was made by mixing submicron fiber into resin in a homogenizer at the speed of 5000 rpm in 30 minutes. Then, this modified resin was reinforced by short carbon fiber at the length of 1 mm, 3mm and 25 mm. The modifying effects were accessed by evaluating mechanical properties such as: bending, tensile, impact test as well as dynamic mechanical analysis. To explain some manners of material caused by adding glass fiber into resin, some techniques were also used (IFSS, SEM, laser microscope scanner, ultrasonic S-scan, X-ray ...). / 博士(工学) / Doctor of Philosophy in Engineering / 同志社大学 / Doshisha University

The effects of material/fabrication parameters on vapor-grown carbon nanofiber (VGCNF) reinforced vinyl ester (VE) nanocomposite flexural moduli and strengths were investigated. Statistically reliable empirical response surface models were developed to quantify the effects of VGCNF type, use of dispersing agent, mixing method, and VGCNF loading on flexural properties. Optimal nanocomposite formulation and processing (0.74 phr oxidized VGCNFs, dispersing agent, and high-shear mixing) resulted in predicted flexural modulus and strength values 1.18 and 1.26 times those of the neat resin. Additional flexural, tensile, and compressive tests were performed for optimally configured nanocomposites cured in a nitrogen environment. While flexural and tensile moduli significantly increased with increasing VGCNF loading, the corresponding strengths fell below those of the neat resin. In contrast, nanocomposite ultimate compressive strengths significantly exceeded the neat resin strengths. Nanocomposites prepared using aggressive high-shear mixing displayed improved elastic moduli and substantially increased strengths relative to nanocomposites prepared using baseline methods.

Dimethacrylate oligomers diluted with styrene reactive diluents (so-called vinyl ester resins) are becoming increasingly important for composites in applications such as transportation vehicles, printed wiring boards and civil infrastructure. This research has focused on the generation and comparative analysis of glassy dimethacrylate networks as a function of oligomer structure, the type of reactive diluent, composition and curing conditions. A novel cycloaliphatic dimethacrylate was synthesized and its networks were compared to oligomeric structures containing dimethacrylates derived from epoxy terminated oligomers (from bisphenol-A and epichlorohydrin). Both types of dimethacrylates co-cured with methyl methacrylate exhibited increases in Mc and fracture toughness as the concentration of methyl methacrylate was increased. By contrast, networks prepared with a styrene diluent displayed reduced toughness with increasing styrene and Mc. Due to the need for long-term composite environmental durability, the effects of moisture and exposure to sunlight are important. Thus, these materials were exposed to ultraviolet light on a rotating drum for 225 days and the exposure was carefully monitored. Initial results from this study suggest that both the networks comprising the aromatic dimethacrylate/styrene structures as well as the cycloaliphatic analogues cured with methyl methacrylate undergo reductions in rubbery moduli upon aging under these conditions. X-Ray photoelectron spectroscopy shows higher levels of oxidation on the bisphenol-A vinyl ester networks cured with styrene, especially those containing dimethylaniline and cobalt naphthenate as accelerators. Scanning electron microscopy indicates a smooth surface for the cycloaliphatic networks cured with methyl methacrylate and a pitted surface for the aromatic networks cured with styrene. Water absorption is also higher for the cycloaliphatic vinyl ester; however, curing with a longer alkyl chain methacrylate (butyl methacrylate) decreases the water absorption to levels comparable to those cured with styrene. / Ph. D.

The objective of the research described in this thesis has been to improve the toughness of phenolic networks while maintaining flame resistance. A four step synthetic scheme has been developed to prepare 4,4′-Bis(3,4-dicyanophenoxy)biphenyl(biphenoxyphthalonitrile). A 700 g mol-1 novolac oligomer was cured with relatively low concentrations of this reagent (~20 wt %) into high Tg (~190 °C) networks. The curing reaction was attrubuted to nucleophilic attack of the phenolic hydroxyl on the nitrile groups of the phthalonitrile resulting in the formation of heterocylic rings. TGA and cone calorimetry demonstrated that these networks have excellent thermo-oxidative stability. Further goals were to develop halogen-free, flame retardant monomers for improving the thermo-oxidative resistance of polystyrene and dimethylacrlyate/styrene(vinyl ester) networks. 4-Vinylphenoxyphthalonitrile, a phthalonitrile derivative of styrene, was synthesized. FTIR has been utilized to demonstrate this new monomer co-cured into vinyl ester networks in free radical thermosetting polymerizations. Upon post-curing the networks between 200-260 °C for ~1.5 h, the nitrile groups reacted to form heterocyclic crosslinks. TGA and cone calorimetry demonstrated that the 4-vinylphenoxyphthalonitrile substantially improved the flame resistance of vinyl ester networks. Copolymerizations of styrene and 4-vinylphenoxyphthalonitrile were conducted at 75 °C for 24 h using 0.5 wt % AIBN in chlorobenzene. Dynamic TGA at 10 °C min-1 in air showed that copolymers containing 10 and 25 mole % of 4-vinylphenoxyphthalonitrile had increased initial weight loss temperatures in air by (~50 °C higher) and increased the char yield between 400-600 °C. High molecular weight nitrile-functional, (hexafluoroisopropylidene)diphenol based aromatic poly(arylene ether)s with pendent sulfonic acid groups were prepared by nucleophilic step copolymerization of 4,4′-(hexafluoroisopropylidene)diphenol, 2,6-dichlorobenzonitrile, and 3,3′-disulfonate-4,4′-dichlorodiphenylsulfone under basic conditions in N-methyl-2-pyrrolidinone at 200 °C. A series of these materials with systematically varied concentrations of the sulfonic acid moieties showed increased glass transition temperatures, proton conductivities, and hydrophilicities as a function of disulfonation. Atomic force microscopy (AFM) demonstrated that the acidified copolymer with 35 mole % of disulfonated units was phase separated into a co-continuous morphology of hydrophobic and hydrophilic domains. / Ph. D.

One of the major classes of polymer matrix resins under consideration for structural composite applications in the infrastructure and construction industries is vinyl ester resin. Vinyl ester resin is comprised of low molecular weight poly(hydroxyether) oligomers with methacrylate endgroups diluted with styrene monomer. The methacrylate endgroups cure with styrene via free radical copolymerization to yield thermoset networks. The copolymerization behavior of these networks was monitored by Fourier Transform Infrared Spectroscopy (FTIR) at various cure conditions. Reactions of the carbon-carbon double bonds of the methacrylate (943 cm-1) and styrene (910 cm-1) were followed independently. Oligomers possessing number average molecular weights of 700 g/mole were studied with systematically increasing levels of styrene. The Mortimer-Tidwell reactivity ratios indicated that at low conversion more styrene was incorporated into the network at lower cure temperatures. The experimental vinyl ester-styrene network compositions deviated significantly from those predicted by the Meyer-Lowry integrated copolymer equation at higher conversion, implying that the reactivity ratios for these networks may change with conversion. The kinetic data were used to provide additional insight into the physical and mechanical properties of these materials. In addition to establishing the copolymerization kinetics of these materials, the development of halogen free fiber reinforced vinyl ester composites exhibiting good flame properties was of interest. Flame retardant vinyl ester resins are used by many industries for applications requiring good thermal resistance. The current flame-retardant technology is dependent on brominated vinyl esters, which generate high levels of smoke and carbon monoxide. A series of halogen free binder systems has been developed and dispersed in the vinyl ester to improve flame retardance. The binder approach enables the vinyl ester resin to maintain its low temperature viscosity so that fabrication of composites via Vacuum Assisted Resin Transfer Molding (VARTM) is possible. The first binder system investigated was a polycaprolactone layered silicate nanocomposite, which was prepared via intercalative polymerization. Transmission Electron Microscopy (TEM) and X-ray Diffraction (XRD) data indicated a mixed morphology of exfoliated and intercalated structures. The mechanical properties and the normalized peak heat release rates were comparable to the neat vinyl ester resin. Alternative binder systems possessing inherent flame retardance were also investigated. A series of binders comprised of novolac, bisphenol A diphosphate, and montmorillonite clay were developed and dispersed into the vinyl ester matrix. Cone calorimetry showed reductions in the peak heat release rate comparable to the brominated resin. / Ph. D.

M. Tech. Polymer Technology. / Studies the effects of incorporating epoxidised soybean oil (ESO) in a standard bisphenol A-type epoxy resin (EP) cured by both amine and anhydride hardeners. The EP/ESO ratio was set for 100/0, 75/25, 50/50, 25/75 and 0/100 (wt./wt.). The investigations performed covered the curing, rheology (gelling), and thermomechanical analysis and thermogravimetric analysis of the sample produced.

The effects of vapor-grown carbon nanofiber (VGCNF) weight fraction, applied stress, and temperature on the viscoelastic responses (creep strain, creep rate, and creep compliance) of VGCNF/vinyl ester (VE) nanocomposites were studied using a central composite design (CCD). The nanocomposite test articles were fabricated by high shear mixing, casting, curing, and post-curing in an open face mold under a nitrogen environment. Short-term creep/creep recovery experiments were conducted at prescribed combinations of temperatures (23.8 – 69.2 C), applied stresses (30.2 – 49.8 MPa), and VGCNF weight fractions (0.00 – 1.00 parts of VGCNF per hundred parts of resin, phr) determined from the CCD. The response surface models (RSMs) for predicting these viscoelastic responses were developed using the least squares method and an analysis of variance procedure. The response surface estimates indicate that increasing the VGCNF weight fraction decreases the creep resistance of the VGCNF/VE nanocomposites at high temperatures (46.5 – 69.2 C).

No description available.