M.S.

The aim of the study was to find out the relationship between the DP and the tensile properties of different regenerated cellulose fibers. During the process to make regenerated cellulose fibers from wood, the reduction in DP of cellulose is a necessary process to enable fiber extrusion. The reduction of the DP is usually from 1000 to 350 (Coley 1953). The reduction in DP is necessary, first to make the cellulose soluble, and then further decrease in DP is required to control the viscosity of the solution to minimize the mechanical difficulties during processing faced. It is a fact that the reduction in DP is a compromise which is necessary, as reduction in DP means reduction in tensile properties of the fiber produced. The reduction in DP is optimized to make the process both processing and the final product more feasible. The relation in DP and the strength of the fibers is rather obvious i.e. higher the DP higher the tensile strength, but researchers have different views regarding the relationship. By the experiments performed by us we tried to come to a conclusion regarding the difference in opinions. Different types of regenerated cellulose fibers were collected from various sources. Both wet and dry tenacities of 19 different viscose, bamboo viscose, kupro viscose, modal and Tencel fibers were determined. The fiber linear density was also measured, but for some samples we had to take the fiber density value as provided by the manufacturer, due to the limitation of the instrument regarding the fiber length and low fiber linear density. Then out of all the samples 10 were selected (based on our and company’s interest). SEC analysis was used to determine the DP of the samples. These tests were not carried out by us but by MoRe Research. The results of both the analysis were gathered, analyzed and commented upon. / Program: Master Programme in Textile Technology

[pt] O objetivo deste trabalho foi o desenvolvimento de um produto a partir dos resíduos têxteis de confecção, em especial do tecido de viscose. O propósito do estudo é mostrar uma forma de reutilização de resíduos da confecção visando reduzir o tempo de descarte desse material. O trabalho buscou trazer uma alternativa que possibilitasse dar outra origem que não o descarte puro de restos de panos da confecção, produzindo papel tecido que será utilizado na própria confecção, como tags e caixas. Essa substituição pode levar à menor utilização de materiais de embalagens e diminuir a quantidade de lixo produzido em toda a cadeia de comercialização de roupas. O esforço desse estudo foi propor uma forma de reduzir a agressividade e a velocidade que os resíduos têxteis são gerados. Foi desenvolvido um produto a partir do resíduo da viscose como matéria prima, transformando lixo em papel de tecido fabricado a partir da releitura da técnica chinesa do século II d.C. a qual triturava trapos e galhos, levando a criação de produtos para uso papeleiro e com características próprias como cor de origem dos retalhos, boa maleabilidade, qualidade entre outros. Também foi realizada uma pesquisa sobre o potencial de decomposição desse papel de viscose no meio ambiente e como seria o seu processo de decomposição em diferentes tipos de superfície. Foi observado que os papéis de tecido se decompõem rapidamente, demonstrando inclusive melhor perda de material em comparação as tags comuns de papel produzidos pelas gráficas em geral. / [en] The objective of this work was the development of a product from textile waste, especially from viscose fabric. The purpose of the study is to show a way of reusing manufacturing waste in order to reduce the disposal time of this material. The work sought to bring an alternative that would make it possible to give another origin than the pure disposal of cloth leftovers from the confection, producing tissue paper that will be used in the confection itself, such as tags and boxes. This substitution can lead to less use of packaging materials and reduce the amount of waste produced throughout the clothing marketing chain. The effort of this study was to propose a way to reduce the aggressiveness and the speed at which textile waste is generated. A product was developed from viscose residue as a raw material, transforming waste into tissue paper made from the reinterpretation of the Chinese technique of the 2nd century AD. which shredded rags and twigs, leading to the creation of products for paper making and with their own characteristics such as the original colour of the patchwork, good malleability, quality, among others. Research was also carried out on the decomposition potential of this viscose paper in the environment and how its decomposition process would be on different types of surfaces. It was observed that tissue papers decompose quickly, even demonstrating better material loss compared to common paper tags produced by printers in general.

<p>The conventional viscose manufacturing process is a mature process that needs to be improved with respect to its environmental impact and its production cost structure. Therefore a research study has been done with the aim to improve the reactivity of the dissolving pulp used, in order to reduce the chemical demand in the viscose process and thus reduce the cost and indirectly the environmental impact.</p><p>The work described in this thesis has shown that it is possible to enhance the pulp reactivity and to use less carbon disulphide in the production of viscose, while maintaining a good quality viscose dope, by two entirely different pretreatment methods, one chemical and one enzymatic.</p><p>The chemical method used pressurized oxygen after the mercerisation step, which increased the reactivity of the alkali cellulose. The viscose dopes produced from the pressurized oxygen treated alkali cellulose had lower filter clogging values, Kw, compared to conventionally produced viscoses. The temperature and the oxygen treatment time of the alkali cellulose were however crucial for the viscose quality.</p><p>The best performing enzyme of several tested was a cellulase of the mono component endoglucanase preparation Carezyme®. This enzymatic treatment was optimized with respect to viscose dope preparation. The study showed that the enzyme treatment could be carried out under industrially interesting conditions with respect to temperature, enzyme dose and reaction time. A re-circulation study of the enzyme showed that it was possible to re-use the spent press water from the enzymatic treatment step several times, and thus lower the production cost. Some of the viscose process stages were modified to properly fit the enzymatically treated dissolving pulp and a comparison between viscose made from enzyme-treated pulp and viscose made from conventional pulp, showed that the enzyme-treated samples had a lower filter clogging value, Kw. This indirectly indicates that the enzyme pretreatment could reduce the carbon disulphide charge in the viscose manufacturing process. An initial study of how the Carezyme® influenced different cellulosic sources was also performed.</p>

The conventional viscose manufacturing process is a mature process that needs to be improved with respect to its environmental impact and its production cost structure. Therefore a research study has been done with the aim to improve the reactivity of the dissolving pulp used, in order to reduce the chemical demand in the viscose process and thus reduce the cost and indirectly the environmental impact. The work described in this thesis has shown that it is possible to enhance the pulp reactivity and to use less carbon disulphide in the production of viscose, while maintaining a good quality viscose dope, by two entirely different pretreatment methods, one chemical and one enzymatic. The chemical method used pressurized oxygen after the mercerisation step, which increased the reactivity of the alkali cellulose. The viscose dopes produced from the pressurized oxygen treated alkali cellulose had lower filter clogging values, Kw, compared to conventionally produced viscoses. The temperature and the oxygen treatment time of the alkali cellulose were however crucial for the viscose quality. The best performing enzyme of several tested was a cellulase of the mono component endoglucanase preparation Carezyme®. This enzymatic treatment was optimized with respect to viscose dope preparation. The study showed that the enzyme treatment could be carried out under industrially interesting conditions with respect to temperature, enzyme dose and reaction time. A re-circulation study of the enzyme showed that it was possible to re-use the spent press water from the enzymatic treatment step several times, and thus lower the production cost. Some of the viscose process stages were modified to properly fit the enzymatically treated dissolving pulp and a comparison between viscose made from enzyme-treated pulp and viscose made from conventional pulp, showed that the enzyme-treated samples had a lower filter clogging value, Kw. This indirectly indicates that the enzyme pretreatment could reduce the carbon disulphide charge in the viscose manufacturing process. An initial study of how the Carezyme® influenced different cellulosic sources was also performed.

No description available.

Thesis (Ph. D.)--Institute of Paper Chemistry, 1960. / Includes bibliographical references (p. 96-101).

M.S.

M.S.

The textile industry is one of the largest industries in the world and it causes up to 10 % of the global greenhouse gas emissions. With large environmental issues of cotton- and oil-based textiles, other options are explored such as man-made fibers producing fibers like viscose and lyocell. Renewcell is a sustaintech company within textile recycling, producing Circulose®. Circulose® is a dissolving pulp made from 100 % recycled cotton material. It can be used to produce man-made fibers such as viscose or lyocell. The viscose process uses chemical modification to make man-made fibers for the textile industry. The process has changed during the years, but the main steps remains the same and was the outline for the method used in this thesis.  The aim of the thesis was to examine the mechanical properties dry tenacity, dry elongation and dry titer and how these change for various viscose filaments made from recycled cotton textile pulp and dissolving wood pulp from softwood. Evaluating the impact that different spinning conditions had on the mechanical properties. Quality of the viscose dope and the viscose filament was analyzed with ball-fall, filterability and microscopic imaging. The purpose was to gain an understanding for the new dissolving pulp made from recycled cotton textile pulp when used to produce viscose dope and viscose filament. By varying the spinning conditions, the impact it had on the mechanical properties for viscose filaments made of recycled cotton textile pulp could be evaluated.  In this thesis, 4 different types of viscose filaments were examined: 100 % dissolving wood pulp; 100 % recycled cotton textile pulp; a blend of 50 % recycled cotton textile pulp and 50 % dissolving wood pulp; and a blend of 70 % recycled cotton textile pulp and 30 % dissolving wood pulp. The filaments were produced by preparing a viscose dope from dissolving pulp, followed by wet spinning. The result showed that good viscose dopes and viscose filaments could be produced from all pulps and blends. Similar mechanical properties was obtained for 100 % dissolving wood pulp and 100 % recycled cotton textile pulp. The tenacity and titer changed with the different blends, and the spinning conditions affected mostly the elongation. The viscose dope’s containing recycled cotton textile pulp eventually had lumps forming and a slight increase in breakage.  The conclusion of this thesis was that viscose filament of 100 % recycled cotton textile pulp and blends with recycled cotton textile pulp was successfully spun, the mechanical properties obtained was promising and showed great possibilities for improvement by altering the spinning conditions. Using a larger amount of recycled cotton textile pulp could lower some sustainability issues regarding the viscose production. Several aspects of the laboratory viscose process can be improved by further research. A focus on optimizing the viscose dope and synthetic fiber handling, analyzing the black particles, lowering lumps and breakage for the viscose containing recycled cotton textile pulp would be optimal. / Textilindustrin är idag en av de största industrierna i världen och orsakar upp till 10 % av de globala växthusgaserna. Det finns stora miljöproblem med bomull och olje-baserade textilier, därför utforskas andra alternativ som till exempel regenererade cellulosafiber som lyocell och viskos. Renewcell är ett sustaintech företag med fokus på textilåtervinning och tillverkar produkten Circulose®. Circulose® är en dissolvingmassa tillverkad av 100 % återvunnet bomullsmaterial, det kan användas för att tillverka regenererade cellulosafiber så som viskos och lyocell. Viskosprocessen använder kemiska modifieringar för att få fram regenererade cellulosafiber som sedan till exempel kan användas i textilier. Viskosprocessen har ändrats under åren men de huvudsakliga stegen kvarstår och har använts som riktlinje för metoden i denna studie.  Målet med detta arbete var att undersöka de mekaniska egenskaperna torr brottstyrka, torr maximal töjning före brott och torr vikt per längdenhet for viskosfilament, samt hur det förändras för olika viskosfilament tillverkade av återvunnen bomullstextilmassa och dissolving vedmassa av barrved. Påverkan som olika spinnförhållanden hade på de mekaniska egenskaperna analyserades. Kvaliteten på viskosdop och viskosfilament att utvärderas med kulfall, filtrerbarhet och mikroskopi. Syftet var att få en ökad förståelse för den nya dissolvingmassan tillverkad av återvunnen bomullstextil när den används för att tillverka viskosdop och viskosfilament. Genom att variera spinnförhållandena kunna utvärdera inverkan på de mekaniska egenskaperna hos viskosfilament av återvunnen bomullstextilmassa.  I detta arbete undersöktes 4 olika typer av viskosfilament, 100 % dissolving vedmassa, 100 % återvunnen bomullstextilmassa, en blandning med 50 % återvunnen bomulls textilmassa och 50 % dissolving vedmassa och en blandning med 70 % återvunnen bomullstextilmassa och 30 % dissolving vedmassa. Filament tillverkades genom framställning av viskosdop från dissolvingmassa följt av våt-spinning. Resultatet visade att bra viskosdop och viskosfilament kunde framställas utifrån alla massor och blandningar. Liknande mekaniska egenskaper uppnåddes för 100 % dissolving vedmassa och 100 % återvunnen bomullstextilmassa. Brottstyrka och vikt per längdenhet varierade för olika blandningar, variationen i spinningförhållande påverkade mestadels maximala töjningen. Mer klumpar och brott uppstod för spinning av viskosdop bestående av återvunnen bomulls textilmassa.  Slutsatsen för detta arbete var att viskosfilament av 100 % återvunnen bomulls textilmassa och blandningar innehållande återvunnen bomullstextilmassa kunde med framgång spinnas, de erhållna mekaniska egenskaperna var lovande och visade på stora förbättringsmöjligheter genom att variera spinningsförhållanden. Att använda en större mängd återvunnen bomullstextilmassa skulle kunna förbättra vissa hållbarhetsaspekter gällande viskosproduktionen. Flera aspekter av laboratorieviskosprocessen kan förbättras genom ytterligare forskning. Ett fokus på att optimera viskosdopar och syntetfiberhantering, undersöka svarta partiklar, minska klumpar och brott för viskos innehållande återvunnen bomullstextilmassa skulle vara optimalt.