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京都大学 / 新制・課程博士 / 博士(工学) / 甲第24106号 / 工博第5028号 / 新制||工||1785(附属図書館) / 京都大学大学院工学研究科物質エネルギー化学専攻 / (主査)教授 江口 浩一, 教授 安部 武志, 教授 阿部 竜 / 学位規則第4条第1項該当 / Doctor of Philosophy (Engineering) / Kyoto University / DGAM

The conversion of biomass to biouel has received considerable attention as a sustainable way to produce energy. As worldwide fossil fuels become depleted these efforts grow in importance. The overall strategy is to transform the parent biomass feedstock to increase C-C bonds while reducing oxygen in the final products. A catalytic approach is often used to achieve good yields of transportation grade liquid hydrocarbons from biomass. Development of novel catalyst systems to aid in the thermochemical conversion of biomass to biouel is the focus of this thesis. Gasification of biomass produces synthesis gas (CO and H2). Synthesis gas can be converted to liquid hydrocarbons using Fischer-Tropsch (FT) synthesis. Mo/ZSM-5 FT catalysts with a potassium (K) promoter are introduced to enhance liquid hydrocarbon production and CO conversion of synthesis gas. Liquid products and CO conversion were determined using GC-MS analysis with respect to changes in K loading from 0-2%. The highest liquid product selectivity (21.7%) was found with 1.0% K loading while largest CO conversion (63%) was found with 1.2% K loading. This catalyst work was extended by introducing Ni and Co into the Mo/ZSM-5 catalysts. A copper based water gas shift catalyst (WGS) was also used in concert with the FT catalyst to improve product selectivity. This WGS catalyst promotes the in-situ production of H2 while decreasing water content. The FT+WGS catalyst were used to convert both 1:1 CO: H2 syngas and bio-syngas at 280 °C and 350 °C. The liquid hydrocarbon selectivity was significantly changed and the CO conversion was remarkably increased compared to the reactions without the dual catalyst at both temperatures. In the fourth chapter, FT+WGS catalysts were studied for upgrading bio-oil model compounds. Guaiacol and furfural were used as the model compounds and upgrading reactions were done under H2, syngas and bio-syngas at 200, 250 and 300 °C. Significant conversion of both guaiacol (85%) and furfural (100%) occurred with syngas at 300 °C. Products upgraded from syngas had a higher combined heat of combustion than the products with pure H2. This suggests the incorporation of some C from CO with model compound upgrading reactions with syngas.

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An investigation was undertaken to determine the feasibility of increasing the hydrogen production rate by coupling the water gas shift (WGS) process to the hybrid sulphur process (HyS). This investigation also involved the technical and economical analysis of the water gas shift and the H2 separation by means of Pressure swing adsorption (PSA) process. A technical analysis of the water gas shift reaction was determined under the operating conditions selected on the basis of some information available in the literature. The high temperature system (HTS) and low temperature system (LTS) reactors were assumed to be operated at temperatures of 350ºC and 200ºC, respectively. The operating pressure for both reactors was assumed to be 30 atmospheres. The H2 production rate of the partial oxidation (POX) and the WGS processes was 242T/D, which is approximately two times the amount produced by the HyS process alone. The PSA was used for the purification process leading to a hydrogen product with a purity of 99.99%. From the total H2 produced by the POX and the WGS processes only 90 percent of H2 is recovered in the PSA. The unrecovered H2 leaves the PSA as a purge gas together with CO2 and traces of CH4, CO, and saturated H2O. The estimated capital cost of the WGS plant with PSA is about US$50 million. The production cost is highly dependent on the cost of all of the required raw materials and utilities involved. The production cost obtained was US $1.41/kg H2 based on the input cost of synthesis gas as produced by the POX process. In this case the production cost of synthesis gas based on US $6/GJ for natural gas and US $0/Ton for oxygen was estimated to be US $0.154/kg. By increasing the oxygen and natural gas cost, the corresponding increase in synthesis gas has resulted in an increase in H2 production cost of US $1.84/kg. / Thesis (M.Sc. (Chemical Engineering))--North-West University, Potchefstroom Campus, 2006.

Chemical reactions can have a staggering amount of molecular complexity. Reaction mechanisms have been proposed with over one hundred elementary reaction steps that occur in the same system simultaneously. While several methods exist to simplify and make sense of the pathways and kinetics via which these reactions proceed, e.g., reaction graphs, sensitivity or flux analysis, microkinetic analysis, and comparison of energy landscapes, etc., these methods all have limitations and are often not able to capture a comprehensive picture of the kinetics of system. It has been found useful to view these mechanisms as a network, i.e., a reaction graph. These graphs enable the visualization of the pathways of the reaction and can provide an analytical tool for pathway and kinetic analysis. However, many of the specific graph-theoretic approaches in the literature are not the most suitable for kinetic analysis of complex mechanisms; as they are simply not based on rules that are rigorous enough to fully enumerate all the pathways or provide quantitative analysis of the reaction rates. Our Reaction Route (RR) Graph approach is different in that it depicts the mechanism by a graph that is consistent with all physical and chemical laws associated with reaction networks, particularly being consistent with mass and energy conservation, i.e., Kirchoff’s Flux Law (KFL) and Kirchoff’s Potential Law (KPL). Because of their adherence to these laws, RR Graphs are able to provide an accurate graph-theoretical tool not only for depicting all reactions routes as walks (hence the name RR Graph) but also for pruning mechanisms and allowing a simplified but accurate quantitative description of reaction rates. This adherence to KFL and KPL does mean that the construction and implementation of these graphs can be prohibitively difficult for large mechanisms. For large reaction systems,especially nonlinear mechanisms, it is not realistic to generate these graphs by hand. And although there exists an analytical solution to find a determinant matrix for the RR Graph of a mechanism, the process involves an exhaustive search for a solution which experiences a combinatorial explosion as the number of steps gets very large. This leads to the idea of developing an algorithm for a computer program that can determine how to generate these graphs automatically. Unfortunately, the same combinatorial explosion is present such that for a moderately sized twenty step mechanism, it could take an average computational processor over a decade to find a solution. We have determined, however, that this brute force combinatorial approach can be avoided if heuristics could be developed to bridge gaps in our knowledge of how these graphs are constructed. Thus, developing a better analytical approach and/or a tighter set of heuristics for a computer algorithm are the overarching goals of this work. To make progress toward developing such heuristics, a set of microkinetic mechanisms were analyzed with the notion that the realization of the RR Graphs would highlight a better approach to their construction and usage. In particular, a very large linear reaction system, a smaller linear system and two non-linear reaction systems were analyzed to develop insights into how each graph is manually constructed and analyzed. Furthermore, kinetic analysis was done for these mechanisms and compared to experimental data and other analytical tools to prove not only the validity of the RR Graphs, but also how they are a significant improvement over more commonly used approaches for mechanistic and kinetic analysis. Based on the lessons learned through a consideration of these examples, a set of heuristics are established and enumerated with the ultimate goal of developing an intuitive algorithm that can help automate drawing and kinetic analysis via RR Graphs of complex mechanisms.

Esta dissertação mostra um estudo preliminar da preparação de precursores catalíticos a base de níquel (II) e de sua conversão em catalisadores de xerogéis contendo níquel (NS), bem como o estudo da sua atividade catalítica na reação de deslocamento gás-água. Esta reação foi escolhida como reação modelo para avaliar a atividade catalítica, em especial frente a adição do ácido fosfotungstico (HPW) como promotor catalítico e de organosilanos como agentes promotores da dispersão do Ni. Foram preparados catalisadores NS e NS-x (x = 0,5; 1; 2; 3; 5 e 10% em massa de HPW) via processo sol-gel. A caracterização estrutural foi realizada utilizando-se as técnicas de Energia Dispersiva de Raios X, Difratometria de Raios X, Redução a Temperatura Programada, Fisissorção de Nitrogênio, Espectroscopia de Absorção de Raios X e Espectroscopia de Absorção na Região do Infravermelho. Os testes catalíticos foram realizados no Laboratório de Catálise Heterogênea do IQSC/USP numa temperatura de 250-425 °C, em uma lin ha de reação acoplada a um cromatógrafo a gás para análises in situ dos produtos reacionais gasosos. Os resultados obtidos da primeira parte mostraram que a adição do HPW até 2% em massa de precursor catalítico leva a uma melhora gradual na atividade catalítica de 10 a 31 % medido pela taxa de conversão do CO. Contudo acima de 2% ocorre uma queda de atividade catalítica resultando num comportamento global da conversão de CO do tipo gaussiano com o máximo em 2%. Para explicar este comportamento um modelo qualitativo é proposto baseado na formação de fosfotungstato de níquel amorfo acima de 2%. Na segunda parte do trabalho, a concentração de HPW foi fixada em 2% e a temperatura de reação em 425 °C e foram adicionados organosilanos nitrogenados (amino e nitrila) para avaliar a sua capacidade de funcionar como agentes de dispersão do cátion metálico no precursor híbrido (Ormosil) e do metal no catalisador. O catalisador proveniente do precursor contendo grupo amina possui maior atividade catalítica que aquele contendo nitrila, porém ambos possuem menor atividade que o xerogel catalítico obtido de precursores sem grupos nitrogenados. Contudo, os catalisadores preparados a partir de Ormosils mostravam-se estáveis ao longo do tempo da reação estudada quando comparados com os xerogeis NS-x. / This dissertation describes the preparation of Ni (II)-based catalyst precursor material and its subsequent conversion to Ni-based xerogels catalyst as well as the catalytic activity of the resultant catalyst in water-gas shift reaction. The water-gas shift reaction was selected as a model reaction for the evaluation of catalytic activity of the prepared catalysts. The effect of addition of phosphotungstic acid (HPW) as an activity promoting agent and organosilane as dispersing agents of Ni was also studied. For this purpose, Ni-based catalyst (NS-x) containing various amounts (x) of HPW (x= 0, 0.5, 1, 2, 3, 5, 10 wt. %) were prepared using the sol-gel process. These catalysts were characterized by x-ray diffraction (XRD), energy dispersive x-ray spectroscopy (EDX), temperature-programmed reduction (TPR), nitrogen adsorption measurements (BET method) and Fourier transform infrared spectroscopy (FTIR). The catalytic tests were performed at a temperature of 250-425 °C in a reactor coupled with gas chromatograph (GC) for direct in situ analysis of the reaction products. The results obtained showed that addition of HPW up to 2 wt % leads to an increase in the efficiency of the catalyst from 10% to 31%, as measured by the rate of conversion of CO. However, further increase in the amount of HPW above 2 wt. % leads to a decrease in activity of the catalyst. A qualitative model based on the formation of amorphous Ni-phosphotungstate salt is proposed to explain this behaviour of the catalyst. In a second part of this study, the amount of HPW (2 wt. %) and temperature (425 °C) were fixed and nitrogenate d silanes with amine and nitrile functional groups were added to the catalyst to evaluate the role of these ormosils as dispersing agents for metallic cations in the hybrid precursor material as well as metallic nickel in the final catalyst. The catalyst derived from precursor containing ormosils with ammine functional groups (3-Aminopropyltriethoxysilane) showed better catalytic activity than those containing nitrile functional groups (4-(Triethoxysilyl)butyronitrile). However, the catalytic activity of the catalysts obtained using ormosils bearing nitrogenated silanes was lower than xerogels catalyst prepared without addition of these silanes. Although, the catalysts prepared using the ormosils bearing nitrogenated silanes showed higher stability than NS-x catalyst.

An investigation was undertaken to determine the feasibility of increasing the hydrogen production rate by coupling the water gas shift (WGS) process to the hybrid sulphur process (HyS). This investigation also involved the technical and economical analysis of the water gas shift and the H2 separation by means of Pressure swing adsorption (PSA) process. A technical analysis of the water gas shift reaction was determined under the operating conditions selected on the basis of some information available in the literature. The high temperature system (HTS) and low temperature system (LTS) reactors were assumed to be operated at temperatures of 350ºC and 200ºC, respectively. The operating pressure for both reactors was assumed to be 30 atmospheres. The H2 production rate of the partial oxidation (POX) and the WGS processes was 242T/D, which is approximately two times the amount produced by the HyS process alone. The PSA was used for the purification process leading to a hydrogen product with a purity of 99.99%. From the total H2 produced by the POX and the WGS processes only 90 percent of H2 is recovered in the PSA. The unrecovered H2 leaves the PSA as a purge gas together with CO2 and traces of CH4, CO, and saturated H2O. The estimated capital cost of the WGS plant with PSA is about US$50 million. The production cost is highly dependent on the cost of all of the required raw materials and utilities involved. The production cost obtained was US $1.41/kg H2 based on the input cost of synthesis gas as produced by the POX process. In this case the production cost of synthesis gas based on US $6/GJ for natural gas and US $0/Ton for oxygen was estimated to be US $0.154/kg. By increasing the oxygen and natural gas cost, the corresponding increase in synthesis gas has resulted in an increase in H2 production cost of US $1.84/kg. / Thesis (M.Sc. (Chemical Engineering))--North-West University, Potchefstroom Campus, 2006.

An investigation was undertaken to determine the feasibility of increasing the hydrogen production rate by coupling the water gas shift (WGS) process to the hybrid sulphur process (HyS). This investigation also involved the technical and economical analysis of the water gas shift and the H2 separation by means of Pressure swing adsorption (PSA) process. A technical analysis of the water gas shift reaction was determined under the operating conditions selected on the basis of some information available in the literature. The high temperature system (HTS) and low temperature system (LTS) reactors were assumed to be operated at temperatures of 350°C and 200°C, respectively. The operating pressure for both reactors was assumed to be 30 atmospheres. The H2 production rate of the partial oxidation (POX) and the WGS processes was 242T/D, which is approximately two times the amount produced by the HyS process alone. The PSA was used for the purification process leading to a hydrogen product with a purity of 99.99%. From the total H2 produced by the POX and the WGS processes only 90 percent of H2 is recovered in the PSA. The unrecovered H2 leaves the PSA as a purge gas together with C02 and traces of CH4, CO, and saturated H20. The estimated capital cost of the WGS plant with PSA is about US$50 million. The production cost is highly dependent on the cost of all of the required raw materials and utilities involved. The production cost obtained was US $1.41/kg H2 based on the input cost of synthesis gas as produced by the POX process. In this case the production cost of synthesis gas based on US $6/GJ for natural gas and US $0/Ton for oxygen was estimated to be US $0.154/kg. By increasing the oxygen and natural gas cost, the corresponding increase in synthesis gas has resulted in an increase in H2 production cost of US $1.84/kg. / Thesis (M.Sc. (Nuclear Engineering))--North-West University, Potchefstroom Campus, 2009.