<div>An estimated 20 million tons of adhesives are used globally each year, and the amount is continually increasing. Glues are used in nearly every economic sector but are largely consumed by key external drivers of the industry including construction and transportation equipment to replace mechanical fasteners. Many of these applications require specific functionality, like moisture resistance, desirable mechanical properties, or low toxicity. However, specific features usually occur at the expense of adhesive strength, and there is no “one size fits all” adhesive. The search for more practical and stronger glues has contributed to the development of biomimetic adhesives. Marine mussels and other sea creatures produce biological adhesives that stick well underwater. By using nature as an inspiration for better glues, we can combine stronger bonding and additional functionality into one adhesive system. Introducing the same catechol moiety used by marine organisms into synthetic polymers has allowed us to produce adhesives stronger than commercial glues in both dry and wet environments.</div><div><br></div><div>While many of these biomimetic polymer adhesives have been prepared, few have made it to market. Here, multiple biomimetic polymer adhesives are studied and optimized for different applications to provide the next step towards commercialization. The adhesives were tailored for use on different surfaces and conditions through formulation or polymer design. Structure-function studies have showed how surface energy influences optimal adhesion with catechol-containing polymers for applications in bonding dissimilar substrates while maintaining desired mechanical properties. Multiple adhesive systems were studied in mice to assess toxicity and determine viability as potential surgical glues. Underwater formulation and application methods were also pursued to improve product development strategies for offering a competitive advantage as an underwater glue. In addition to these practical-use modifications of the adhesives, industry research and market analysis was conducted to provide insight into further applications to pursue. A cost analysis led to creating new synthetic strategies for cost-reduction and scale-up, both of which are essential in the commercialization of a catechol-containing polymer adhesive.<br></div>

This thesis highlights generic aspects of contact angle hysteresis and stick-slip motion,encountered in most practical wetting situations.First, we study the scaling relation between the heterogeneity strength and the amplitudeof the contact angle hysteresis it induces in the model configuration of a chemicallyheterogeneous microchannel. A key parameter which determines the qualitativefeatures is the heterogeneity wavelength. In particular, we identify a near-thresholdbehavior where the quadratic scaling between the heterogeneity amplitude and the resultinghysteresis, already known for a dilute system of wetting defects, is explainedby the closeness to the threshold, and a macroscopic limit without observable stick-slipwhere this scaling is linear.In the second part, we adapt the description to the configuration of a meniscusaround a wavy fibre. This adaptation brings the generic results of the first part in thereach of experiments. A comparison with experiments is achieved at the level of theindividual topography-induced jumps.In the third part, we expand the formulation to treat the quasi-steady interface shapecontact line dynamics and study how the the presence of stick-slip motion at the observableor unobservable scale modifies the scaling relation between the contact linevelocity and contact angle. We recover the known result that the scaling exponent dependson the nature of the externally controlled parameter, identify the causes of thisdependency in the corresponding static limits, and predict the disappearance of this dependencyabove a critical velocity which decreases with the heterogeneity wavelength.Finally, we show trough examples how the modelling framework which permitscapturing contact angle hysteresis and stick-slip motion in a minimalistic way can beadopted to treat configurations with a finite amount of contact points, or the 3D problemof a drop with a deformed contact line. We discuss the arising configuration-specificeffects, also in configurations of biomimetic interest. / Doctorat en Sciences de l'ingénieur et technologie / info:eu-repo/semantics/nonPublished

No description available.

No description available.

Medium Mn (med-Mn) third generation advanced high strength steels (3G AHSSs) are promising candidates for meeting automotive weight reduction requirements without compromising passenger safety. However, the thermal processing of these steels should be compatible with continuous galvanizing line (CGL) processing capabilities as it provides cost-effective, robust corrosion protection for autobody parts. Hence, the main objective of this Ph.D. research is to develop a CGL-compatible thermal processing route for a prototype 0.2C-6Mn-1.5Si-0.5Al-0.5Cr-xSn (wt%) (x = 0 and 0.05 wt%) med-Mn steel that will result in the 3G AHSS target mechanical properties (24,000 MPa%  UTS × TE  40,000 MPa%) and high-quality galvanized coatings via enhanced reactive wetting. It was found that the starting microstructure, intercritical annealing (IA) time/temperature, and Sn micro-alloying had a significant effect on the retained austenite volume fraction and stability and, thereby, the mechanical properties of the prototype med-Mn steel. For the as-received cold-rolled (CR) starting microstructure, the intercritical austenite nucleated and grew on dissolving carbide particles and resulted in blocky retained austenite. However, Sn micro-alloying significantly effected the intercritical austenite chemical stability by segregating to the carbide/matrix interface and retarding C partitioning to the intercritical austenite. This resulted in lower volume fractions of low stability retained austenite which transformed to martensite (via the TRIP effect) at low strains, thereby quickly exhausting the TRIP effect and resulting in a failure to sustain high work hardening rates and delay the onset of necking. Consequently, the Sn micro-alloyed CR starting microstructure was unsuccessful in achieving 3G AHSS target mechanical properties regardless of the IA parameters employed. Contrastingly, the CR starting microstructure without Sn micro-alloying was able to meet target 3G mechanical properties via intercritical annealing at 675 °C × 60 s and 120 s, and at 690 °C × 60 s owing to sufficiently rapid carbide dissolution and C/Mn partitioning into the intercritical austenite such that it had sufficient mechanical and chemical stability to sustain a gradual deformation-induced transformation to martensite and maintain high work hardening rates. On the other hand, the martensitic (M) starting microstructure produced higher volume fractions of chemically and mechanically stable lamellar retained austenite regardless of Sn micro-alloying. Intercritical annealing at 650 °C × 60 s and 675 °C × 60 s and 120 s produced 3G AHSS target mechanical properties. It was shown that the stable lamellar retained austenite transformed gradually during deformation. Furthermore, deformation-induced nano-twin formation in the retained austenite was observed, suggesting the TWIP effect being operational alongside the TRIP effect. As a result, a continuous supply of obstacles to dislocation motion was maintained during deformation, which aided in sustaining a high work hardening rate and resulted in a high strength/ductility balance, meeting 3G AHSS target properties. Based on these results, the martensitic starting microstructure without Sn micro-alloying and the M-675 °C × 120 s IA condition were chosen for the selective oxidation and reactive wetting studies. The selective oxidation study determined the effect of a N2-5H2-xH2O (vol%) process atmosphere pO2 (–30, –10, and +5 °C dew point (Tdp)) on the composition, morphology, and spatial distribution of the external and internal oxides formed during the austenitizing and subsequent intercritical annealing cycles. The objective of this study was to identify the process atmosphere for the promising M-675 °C × 120 s heat treatment that would result in a pre-immersion surface that could be successfully galvanized in a conventional galvanizing (GI) bath. The austenitizing heat treatment (775 °C × 600 s) used to produce the martensitic starting microstructure resulted in thick (~ 200 nm) external oxides comprising MnO, MnAl2O4, MnSiO3/Mn2SiO4, and MnCr2O4, regardless of the process atmosphere pO2. However, intermediate flash pickling was successful in dissolving the external oxides to a thickness of approximately 30 nm along with exposing metallic Fe in areas which contained relatively thin external oxides. Furthermore, extruded Fe nodules that were trapped under the external oxides were revealed during the flash pickling process. Overall, flash pickling resulted in a surface consisting of dispersed external oxide particles with exposed metallic substrate and extruded Fe nodules. This external surface remained unchanged during IA owing to the multi-micron (~ 2–8 µm) solute-depleted layer that formed during the austenitizing heat treatment. Subsequent galvanizing in a 0.2 wt% (dissolved) Al GI bath with an immersion time of 4 s at 460 °C was successful in achieving high-quality, adherent galvanized coatings through multiple reactive wetting mechanisms. The dispersed nodule-type external oxides along with exposed substrate and extruded Fe nodules on the pre-immersion surface facilitated direct wetting of the steel substrate and promoted the formation of a robust and continuous Fe2Al5Znx interfacial layer at the steel/coating interface. Additionally, oxide lift-off, oxide wetting, bath metal ingress, and aluminothermic reduction were operational during galvanizing. The galvanized med-Mn steels met 3G AHSS target mechanical properties. Overall, this Ph.D. research showed that it is possible to employ a CGL-compatible thermal processing route for med-Mn steels to successfully produce 3G AHSS target mechanical properties as well as robust galvanized coatings. / Thesis / Doctor of Philosophy (PhD) / One of the largest challenges associated with incorporating the next generation of advanced high strength steels into the automotive industry lies in processing these steels in existing industrial production lines. In that regard, a two-stage heat treatment with an intermediate flash pickling stage and process atmosphere compatible with existing industrial continuous galvanizing line technology was developed for a prototype medium-Mn steel. The heat-treated prototype steel met the target mechanical properties outlined for the next generation of advanced high strength steels. Furthermore, the heat treatment and process atmosphere utilised in this research produced a surface that facilitated the successful galvanizing of the prototype medium-Mn steel. This adherent and high-quality galvanized coating will provide robust corrosion protection if the candidate medium-Mn steel is used in future automotive structural applications.

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No description available.

<p>This thesis describes the experimental results of liquid polymer droplets levelling on thin films of identical polymer liquid. Through varying the thickness of the underlying polymer film relative to the size of the droplet height, we have observed a crossover in the dynamics between droplets spreading on very thin films to droplets levelling on films thicker than the droplet itself. In the thin film regime, the underlying film behaves as a pre-existing precursor film and the droplet spreads according to the well-known Tanner's law where the droplet height, d₀, decreases in time as d₀ ~ t^-1/5. In the opposite regime, when the film thickness is much greater than the initial droplet height, the droplet levels with a much stronger time dependence compared to Tanner's law spreading, d₀ ~ t^-1/2. Not only have we observed the two extreme cases, we have also experimentally observed levelling behaviour of intermediate systems, where the droplet height and film height are on the same order. We have captured experimentally the crossover behaviour of droplets spreading on thin films to droplets levelling on thick films. In addition, we have developed a theoretical model that accurately captures the physics of this crossover using the lubrication approximation for thin film flows. The relevant background information will be presented as well as a detailed description of the sample preparation techniques required to fabricate spherical caps atop thin films of identical material.</p> / Master of Science (MSc)

Superhydrophobic (SHS) and lubricant-infused surfaces (LIS) exhibit exceptional non-wetting characteristics that make them attractive for energy production applications including steam condensation and fouling mitigation. The dissertation work focuses on application of non-wetting surfaces to energy production using a systematic approach examining each component of surface fabrication in three functional areas. First, SHS and LIS are fabricated using robust, scalable methods and tested for durability in heated, wet conditions and under high-energy water jet impingement. Clear performance differences are shown based on surface texturing, functionalizing agent, and infused lubricant. Second, SHS and LIS are applied to tube exteriors and evaluated for their ability to produce sustained dropwise condensation in a typical power plant condenser environment. The surfaces are shown to produce heat transfer coefficients up to 7-10 times that of film-wise condensation, with condenser effectiveness of 0.92 or better compared to effectiveness of about 0.6 in conventional condensers. Third, LIS on the interior of tubes are assessed in accelerated mineral fouling conditions. LIS are shown to mitigate calcium sulfate and calcium carbonate fouling under laminar conditions. The results of the study bear profound benefits to reducing the levelized cost of condensers and water uptake in thermoelectric power plants, that currently consume about 50% of the total water use in the U.S. / Doctor of Philosophy / Creating durable, hybrid surfaces for improved steam condensation and fouling mitigation would provide substantial impact to power generation worldwide. Bioinspired, non-wetting surfaces, such as superhydrophobic (SHS) and lubricant-infused surfaces (LIS) exhibit exceptional non-wetting characteristics that make them attractive for energy applications. Each of these non-wetting technologies, however, faces durability and scalability challenges that make them unfeasible for widespread, practical adoption. As a result, decades of materials science research have stagnated in the research laboratories with limited demonstrations of dropwise condensation and fouling mitigation in static situations. The dissertation work focuses on application of SHS and LIS to energy production using a systematic approach examining each component of surface fabrication in three functional areas. First, SHS and LIS are fabricated using robust, scalable methods and tested for durability using ASTM standard static and dynamic evaluation methods. Clear performance differences are shown based on surface texturing, functionalizing agent, and infused lubricant. Second, dropwise steam condensation on the surfaces are shown to exhibit heat transfer performance an order of magnitude greater than film-wise condensation in a typical power plant condenser environment. The surfaces are shown to produce heat transfer coefficients up to 7-10 times that of film-wise condensation, with condenser effectiveness of 0.92 or better compared to effectiveness of about 0.6 in conventional condensers. This work presents for the first time, a non-dimensional correlation for a priori prediction of LIS heat transfer performance given known qualities of the LIS. Third, challenges of fouling mitigation in power plants have been studied for over a decade. This work demonstrates for the first time that LIS applied to the interior of tubes mitigate calcium sulfate and calcium carbonate fouling in both static and laminar flow conditions.

Precise manipulation of heterogeneous droplets on an open droplet microfluidic platform could have numerous practical advantages in a broad range of applications, from proton exchange membrane (PEM) fuel cells and microreactors, to medical diagnostic platforms capable of assaying complex biological analytes. Toward the aim of developing electrically controllable micropost arrays for use in open droplet manipulation, custom-designed titanium dioxide (TiO2)- loaded poly(dimethylsiloxane) (PDMS) micropost arrays were developed in this work and indirectly mechanically actuated by applying an electric field. Initial experiments explored the bulk properties of TiO2-loaded PDMS films, with scanning electron microscopy (SEM) confirming a uniform TiO2 particle distribution in the PDMS, and tensile testing of bulk films showing an inverse relationship between TiO2 % (w/w) and Young’s Modulus with the Young’s Moduli quantified as 4.22 ± 0.51 MPa for unloaded PDMS, 2.27 ± 0.18 MPa for 10 % (w/w) TiO2, and 1.39 ± 0.20 MPa for 20 % (w/w) TiO2. Following bulk material evaluation, soft lithography methods were developed to fabricate TiO2- loaded PDMS micropost arrays. Mathematical predictions were applied to design microposts of varying shape, length, and gap spacing to yield super-hydrophobic surfaces actuatable by an electric field. Visual inspection and optical microscopy of the resulting arrays confirmed a non- collapsed micropost geometry. Overall, round microposts that were 100, 200, and 300 μm in length, 15 μm in diameter, and spaced 50 μm apart were produced largely free of defects, and used in contact angle measurements and micropost deflection experiments. Droplet contact angles measured on the arrays remained above 120° indicating the arrays successfully provided super- hydrophobic surfaces. Individual microposts deflected most notably above an electric field strength of 520 kV/m (12.5 kV nominal voltage). The ability to mechanically deflect customized microposts using an electric field demonstrated by this work is promising for translating this technology to precise droplet manipulation applications. Indirect actuation of droplets could enable the manipulation of liquids with varying electrical properties, which is a limitation of current micropumping technologies. Once optimized, electrically actuated micropost arrays could significantly contribute to the micro- handling of heterogeneous, highly ionic, and/or deionized fluids. / Thesis (Master, Chemical Engineering) -- Queen's University, 2013-03-03 17:25:49.785