In contrast to composites and woven fabrics, nonwoven materials have a unique web structure, which is composed of randomly oriented fibres bonded in a pattern by mechanical, thermal or chemical techniques. The type of nonwovens studied in this research is a thermally bonded one with polymer-based bicomponent fibres. Such fibres have a core/sheath structure with outer layer (sheath) having a lower melting temperature than that of the core. In thermal bonding of such fibres, as the hot calender with an engraved pattern contacts the fibrous web, bond points are formed thanks to melting of the sheath material. Molten sheath material acts as an adhesive while core parts of the fibres remain fully intact in the bond points. On the other hand, web regions, which are not in contact with the hot engraved pattern, remain unaffected and form the fibre matrix that acts as a link between bond points. With two distinct regions, namely, bond points and fibre matrix, with different structures, nonwovens exhibit a unique deformation behaviour. This research aims to analyse the complex mechanical behaviour of thermally bonded bicomponent fibre nonwoven materials using a combination of experimental and numerical methods. A novel approach is introduced in the thesis to predict the complex mechanical behaviour of thermally bonded bicomponent fibre nonwovens under various threedimensional time-dependent loading conditions. Development of the approach starts with experimental studies on thermally bonded bicomponent fibre nonwovens to achieve a better understating of their complex deformation characteristics. Mechanical performance of single bicomponent fibres is investigated with tensile and relaxation tests since they are the basic constituents of nonwoven fabrics. The fabric microstructure, which is one of the most important factors affecting its mechanical behaviour, is examined with scanning electron microscopy and X-ray micro computed tomography techniques. At the final part of experimental studies, mechanical response of thermally bonded bicomponent fibre nonwovens is characterised with several mechanical tests. (Continues...).

During this project it was investigated how the newly developed piezoelectric PVDF bicomponent fibre behaved when integrated in different weave constructions. The possibility to integrate conductive yarns as outer electrode was studied in order to see if it was possible to create a fully textile piezoelectric sensors. The piezoelectric properties of the bicomponent fibre is given by the sheath material, which is a polymeric material known as poly(vinylidene fluoride) (PVDF). Today only piezoelectric film made by PVDF is commercially available, but with a flexible PVDF bicomponent fibre it improves the possibility to integrate piezoelectric material into a textile construction. In this study the PVDF bicomponent fibre was integrated in the warp direction into weave constructions, such as plain weave, twill and weft rib. All the woven bands included 60 PVDF bicomponent yarns, with 24 filaments in each bundle and the average width of the bands produced was 30 mm. Different conductive materials and fibres, acting as outer electrode, were coated or integrated together with the PVDF fibre and the behaviour of the PVDF fibres was analysed. All the woven samples went through corona poling with a voltage of 7 kV in 70 ⁰C for 3 min. The weave construction that gave highest piezoelectric output signal was twill with weft that has low tex. The twill construction gave a range amplitude of 1.5- 3.3 V when subjected to a dynamic strain of about 0.25% at 4 Hz. It was shown that different conductive materials influenced the PVDF fibre in different ways, due to the resistance of the material. It was also shown that it was possible to integrate piezoelectric bicomponent fibre into a textile construction and that a fully textile piezoelectric sensor could be produced by using conductive yarns as outer electrode. / Program: Masterutbildning i textilteknik,