In this thesis 9-12 % Cr steels, used for high-temperaturecomponents in fossil-fired power plants are considered. Thecreep strength of thees steels depend on their microstructurethat consists of a matrix of tempered lath martensite withdensely distributed precipitates. The mechanical properties arestrongly influenced by precipitates present in the matrix andthe more densely distributed they are the higher is thehardening effect. These particles nucleate, grow and coarsenduring use in power plants, leading to a degradation ofmechanical properties. In this thesis the nucleation andcoarsening behaviour of the precipitates in the Cr steels aresimulated by new models and the results are compared withtransmission electron microscopy (TEM) observations of testedmaterials. A model of the nucleation of MX, which mainly isvanadium-nitrides, is presented. MX precipitates are assumed tonucleate on dislocations during annealing. The model takes intoaccount the full multicomponent thermodynamical behaviour ofthe system as well as the strain energy caused by a puredilatoric strain and the shape of the nucleus. The calculationsyield a critical size and shape represented by an oblatespheroid with a radius of a few nanometers and a thickness ofan atomic layer. This is in agreement with TEM observations ofsupercritical particles. A new coarsening model, which takes into account themulticomponent effects, is presented and it has been tested ondifferent systems to validate the model.     Four different carbides, Cr7C3, Mo6C, VC and NbC, in austenitic matrix as well asγ ' in ternary Ni-base super-alloy systems (Ni-Al-Mo)were compared with measurements from literature.     TiC-particles in austenitic stainless steel, ASTM 316Ti,were considered. The simulations were performed taking intoaccount iron and 7 alloying elements. The measurements wereperformed with TEM on samples that had been heat-treated at900° C.     MX and M23C6in a 9 % Cr steel were investigated with energyfiltering transmission electron microscopy (EFTEM) andcompared with simulations. The used samples had been heattreated for various periods of time at 600 and 650° Cfor up to 26 000 h. The agreement of the simulations with the experiments wasgood in all cases when reasonable values of the interfacialenergy, the only adjustable parameter, were chosen. Coarsening simulations were also performed to investigatethe influence of changes in composition on the coarsening rate.For MX, in a 9 % Cr steel, the coarsening rate is almostindependent of the V/Nb ratio but highly dependent on theN-content. Also the effect on the coarsening rate for M23C6by adding Co to a Cr steel was investigated bysimulation. Co is known to increase the resistance totempering. The results show that a final average radius of thecarbides after 30 000 h at 600° C decreases with 30 % witha Co addition of 10 mass %. <b>Keywords:</b>Cr steels, nucleation, coarsening, model,DICTRA, precipitates, carbides, carbo-nitrides, MX, VN, M23C6, TiC, TEM, EFTEM, Curie-temperature

<p>In this thesis 9-12 % Cr steels, used for high-temperaturecomponents in fossil-fired power plants are considered. Thecreep strength of thees steels depend on their microstructurethat consists of a matrix of tempered lath martensite withdensely distributed precipitates. The mechanical properties arestrongly influenced by precipitates present in the matrix andthe more densely distributed they are the higher is thehardening effect. These particles nucleate, grow and coarsenduring use in power plants, leading to a degradation ofmechanical properties. In this thesis the nucleation andcoarsening behaviour of the precipitates in the Cr steels aresimulated by new models and the results are compared withtransmission electron microscopy (TEM) observations of testedmaterials.</p><p>A model of the nucleation of MX, which mainly isvanadium-nitrides, is presented. MX precipitates are assumed tonucleate on dislocations during annealing. The model takes intoaccount the full multicomponent thermodynamical behaviour ofthe system as well as the strain energy caused by a puredilatoric strain and the shape of the nucleus. The calculationsyield a critical size and shape represented by an oblatespheroid with a radius of a few nanometers and a thickness ofan atomic layer. This is in agreement with TEM observations ofsupercritical particles.</p><p>A new coarsening model, which takes into account themulticomponent effects, is presented and it has been tested ondifferent systems to validate the model.</p><p>    Four different carbides, Cr₇C₃, Mo₆C, VC and NbC, in austenitic matrix as well asγ ' in ternary Ni-base super-alloy systems (Ni-Al-Mo)were compared with measurements from literature.</p><p>    TiC-particles in austenitic stainless steel, ASTM 316Ti,were considered. The simulations were performed taking intoaccount iron and 7 alloying elements. The measurements wereperformed with TEM on samples that had been heat-treated at900° C.</p><p>    MX and M₂₃C₆in a 9 % Cr steel were investigated with energyfiltering transmission electron microscopy (EFTEM) andcompared with simulations. The used samples had been heattreated for various periods of time at 600 and 650° Cfor up to 26 000 h.</p><p>The agreement of the simulations with the experiments wasgood in all cases when reasonable values of the interfacialenergy, the only adjustable parameter, were chosen.</p><p>Coarsening simulations were also performed to investigatethe influence of changes in composition on the coarsening rate.For MX, in a 9 % Cr steel, the coarsening rate is almostindependent of the V/Nb ratio but highly dependent on theN-content. Also the effect on the coarsening rate for M₂₃C₆by adding Co to a Cr steel was investigated bysimulation. Co is known to increase the resistance totempering. The results show that a final average radius of thecarbides after 30 000 h at 600° C decreases with 30 % witha Co addition of 10 mass %.</p><p><b>Keywords:</b>Cr steels, nucleation, coarsening, model,DICTRA, precipitates, carbides, carbo-nitrides, MX, VN, M₂₃C₆, TiC, TEM, EFTEM, Curie-temperature</p>

The present work was initiated to investigate the stability, structural and thermodynamic properties of transition metal carbides, nitrides and carbo-nitrides by atomistic simulations and experimentations. The interatomic pair potentials of Cr-Cr, Mn-Mn, Fe-Fe, C-C, Cr-C, Mn-C, Fe-C, Cr-Fe, Cr-N and Mn-N were inverted by the lattice inversion method and ab initio cohesive energies, and then employed to investigate the properties of Cr-, Mn- and Fe-carbides by atomistic simulations in this work. For the binary M7C3 carbide, the structural properties of M7C3 (M = Cr, Mn, Fe) were investigated by atomistic simulations. The results show that the stable structure for these compounds is hexagonal structure with P63mc space group. The cohesive energy of M7C3 calculated in this work indicates that the stability of carbides decreases with the increasing in metal atomic number. Further, the vibrational entropy of Cr7C3 was calculated at different temperatures and compared with the entropy obtained by experimentations. The comparison demonstrates that the main contribution to the entropy is made by the vibrational entropy. For the binary τ-carbides, the structural properties of Cr23C6 and Mn23C6, as well as the vibrational entropy of Cr23C6 were computed. Further, the site preference of ternary element Fe among 4a, 8c, 32f and 48h symmetry sites in Cr23-xFexC6 was studied. It has been seen that Fe atoms would firstly occupy 4a sites and then 8c sites. The lattice constant and stability of Cr23-xFexC6 were also computed with different Fe content. In order to understand the relative stability of the transition metal carbides and nitrides, the standard formation Gibbs energies of carbides and nitrides for Cr, Mn and Fe were compared. The order of carbon and nitrogen affinities for Cr, Mn and Fe was further clarified by the comparison of the interatomic pair potentials among Cr-C, Mn-C, Fe-C, Cr-N and Mn-N. It was found that Cr-N interaction was very strong in comparison with other binary interactions above and consequently, nitrogen addition would lead to a strong decrease in the thermodynamic activity of chromium in Cr-containing alloys. This was confirmed by the investigations of thermodynamic activities of Cr in the Fe-Cr-N and Fe-Cr-C-N alloys. The activities were measured in the temperature range 973-1173 K by solid-state galvanic cell method involving CaF2 solid electrolyte under the purified N2 gas. In addition, the analysis of nitrogen content and phase relationships in the Fe-Cr-N and Fe-Cr-C-N alloys equilibrated at 1173 K were carried out by inert-gas fusion thermal conductivity method, X-ray diffraction and scanning electron microscopy technique. The experimental results show that the solubility of nitrogen in the alloys decreases with the decreasing chromium content, as well as the increasing temperature. The addition of nitrogen to the alloys was found to have a strong negative impact on the Cr activity in Fe-Cr-N and Fe-Cr-C-N systems. / QC 20100929