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Achieving Composite Action in Existing Bridges : With post-installed shear connectorsOlsson, David January 2017 (has links)
The increased amount of traffic combined with higher traffic loads leads to many existing bridges needing strengthening in the future to ensure their expected lifespan. This means the bridge owners will be focusing more on strengthening projects and smart solutions will be crucial for preserving a healthy bridge stock. When strengthening existing non-composite bridges (with steel girder and concrete deck) one potential method is to achieve composite action by installing shear connectors. The post-installed shear connectors prevent slip between the steel girders and the concrete. The composite action will reduce bending stresses and deflection of the bridge, due to the increase in moment of inertia and relocation of the neutral axis. Different types of shear connectors can be used for achieving composite action and each type of connector has its own installation method. The biggest distinction between the methods is how the connectors gain access to the steel girder for installation and what technique is used when installing them. This thesis presents the theory behind composite action, the current methods used for achieving composite action on existing bridges and to what extent a bridge can be strengthened by composite action. The thesis also provides a status of the existing road bridge stock around the world. The four case studies examined in this thesis have used different post-installed shear connectors to manage different strengthening problems like weight restriction, fatigue life of shear connectors and a unique problem on the Pitsund Bridge where loud bangs appeared from the bridge when truck passed in the morning. For the case study on the Pitsund Bridge an interview was conducted that explains the entire procedure of the project, from the noise problem to how the installation of coiled spring pins was performed. The bridge over Lule River at Akkatsfallen consists of two steel girders and a concrete deck. This bridge is chosen as a real case study to determine to what extent a bridge can increase its capacity by achieving composite action. The calculations are performed in accordance with the Eurocodes on both non- and full-composite action and the result is compared to the other case studies.
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Strengthening of non-composite bridges by Partial Composite ActionTjernberg, Johan January 2022 (has links)
A common bridge type is the steel-concrete bridge where the concrete deck is built over steel girders. In many earlier designs the bridge type was often built as non-composite, which means that the concrete deck and the steel girder has no shear connection at the steel-concrete interface and therefore bend as individual components. With the increased traffic loads of today some of the existing non-composite bridges have insufficient bending capacity, and therefore they must either be replaced or strengthened. To replace a bridge and construct a new one has many downsides, it is time consuming, expensive, and it consumes a lot of finite resources. Therefore, it is better if the bridges could be strengthened instead. Non-composite steel-concrete bridges can in some cases be strengthened by installing shear connectors that enable composite action between the concrete deck and steel girder. To enable full composite action, many shear connectors need to be installed (10-15 per meter). In some cases, full composite action is not needed to achieve a sufficient load capacity. Therefore, to save time and money and reduce material usage, it could be favourable if the amount of shear connectors could be lowered. The concept of using less shear connectors than required for full composite action is known as partial composite action and is defined as a ratio η that can vary between 0 and 1,0. If the ratio is 0, the structure is non-composite and if it is 1,0, it is fully composite. For every ratio between, the structure is partially composite. Partial composite action is not allowed by the standard for new composite bridges in Europe, EN 1994-2, which instead requires full composite action for new bridges. Since the conventional shear connector type, Welded Headed Stud (WHS) is impractical for post-installation this can yield large costs. This thesis therefore analyses the efficiency of strengthening non-composite bridges with partial composite action by post-installation of the shear connector type Coiled Spring Pins (CSPs), which is more suitable for post-installation compared to WHS since the installation can be made from underneath the bridge deck. The thesis consists of a theoretical study about composite action with a focus on partial composite action. In addition to the theoretical study, a case study is performed on an existing non-composite steel-concrete bridge, the bridge over Yxlö channel, which is situated south of Stockholm in Nynäshamn municipality. In the case study, hand-calculations to calculate the moment capacity for the bridge and the bending stresses in the bridge is made. In addition, a linear Finite Element-analysis (FE-Analysis) is made to evaluate the bending stresses in the cross-section. Further, in the FE-analysis, the horizontal slip and shear flow at the steel-concrete interface is evaluated. The calculations in the case study are made for 10 different degrees of shear connection from 0 - 1,0 with increments of 0,1. The results from the hand-calculations showed that partial composite action an efficient strengthening method, especially for lower degrees of shear connection. The moment capacity in the mid-section of the bridge could be increased between 16 and 41 % for shear connection ratios between 0,4 and 1,0, when applying plastic properties. If elastic properties were used, the increase in moment capacity for the same interval and section was 13 – 21 %, which shows that if it is possible to use plastic properties, the moment capacity could be increased more. The results from the stress analysis in both the Hand- and FE-calculations showed that the stresses were reduced efficiently, especially for the top flange of the steel girder, where the stresses reduced 75-85 % for shear connection ratios between 0,4 & 1,0. The reduction of the stresses in the bottom flange were not as efficient, but still a reduction of 15 – 20 % is possible for shear connection ratio between 0,4 – 1,0. The overall conclusion from the thesis is that partial composite action can be an efficient strengthening method, and that non-composite bridges like the Yxlö Bridge could be strengthened with CSPs and have an effective increase of the bending moment capacity. This way the allowed axle- and bogie load on the bridge could be increased which could extend the technical life length of the bridge and reduce the need for new bridges.
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FE-Modelling of Composite Girder testsBerggren, Holger, Ola, Bergstedt January 2024 (has links)
Many of the existing steel-concrete bridges may need to be strengthened, as heavier vehicles areallowed on the Swedish roads. These bridges could possibly be strengthened by post-installingshear connectors. The shear connectors may enhance the load-bearing capacity through a higherdegree of composite action between the steel and concrete interface.For post-installing of shear connectors, it is advantageous to use a method that allows forinstallation from underneath the bridge as it avoids disrupting the traffic flow. The authors havehence focused on a shear connector called coiled spring pin (CSP); a sheet of metal rolled intoa coil. It’s inserted by hydraulic jacking into a pre-drilled hole and maintained in position dueto radial spring force, avoiding the need for welding.Information and data are collected from beam tests performed at Luleå technical university, theEurocodes and literature.This study investigates and identifies the behaviour and characteristics of a partial compositegirder reinforced with CSPs. The study compares the results obtained from the laboratory testsand the FEM-simulations. Furthermore, this research examines the factors that contribute to theaccuracy of the FEM models and investigates the influence of the CSP placement on the overallload-bearing capacity.Both the FEM simulations and laboratory tests indicate that the girders exhibit strength benefitsfrom applying CSPs. An optimal position for the connectors could not be determined, as theresults presented in the simulations was not proved by the laboratory tests. The simulationsindicate benefits with central placed CSPs, in contrast to the laboratory test where no differencesfrom the placement were shown, although only two test setups were used.
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Non-Linear FE-Analysis of a Composite Action Girder with Coiled Spring Pins as Shear ConnectorsStahlin, Simon January 2019 (has links)
For bridges to cope with increased requirements such as increased loads, strengthening work can be carried out. In cases where older steel-concrete bridges do not have a composite action, an alternative is to create composite-action to achieve a higher flexural strength. It is introduced by post-installing shear connectors. There are many different alternatives of shear connectors that can be used, hence a number that can be installed from below the bridge to minimize the impact on the traffic. Coiled Spring Pins are of the interference fit type connector and are put in place from below the bridge by first drilling a hole upward through the upper steel flange and then into the concrete slab. Then, the spiral bolt is pushed up into the drilled hole by means of a hydraulic hammer. Using data from push-out tests and non-linear material models for steel and concrete, a non-linear finite element analysis was created using the commercial finite element software Abaqus. The analysis is based on dimensions and load cases that will mimic a planned full-scale beam test that will be carried out later in 2019. To verify that the material and the model behave in a realistic manner, an analysis was initially performed on a beam without composite-action, and a full-composite action beam with infinitely rigid connectors. These were then compared with hand calculations according to Eurocode. When the material models were verified, it is seen that the materials steel and concrete work for themselves in the analysis without composite-action and together in the analysis with full composite-action. The data for the spiral bolts is than defined instead of infinitely rigid connectors and new analyzes were performed to see the effect of the coiled spring pins properties. The results show that a significant increase in the point load in the middle of the beam can take place before failure occurs after installation of this type of shear connector. Already at a low number of connectors and a low shear connection-ratio, a significant increase in the flexural strength is seen in the beam. By using partial-composite action, with a lower number of spiral bolts, a significant higher flexural strength can be achieved in an economical way. / När kraven på att broar ska klara av ökade laster, kan förstärkningsarbeten utföras. I de fall där äldre stål-betongbroar saknar samverkanseffekt, är det ett alternativ att inför samverkan för att uppnå en högre böj-hållfastighet. Det införs genom att man installerar skjuvförbindare i efterhand. Det finns många olika alternativ av skjuvförbindare som kan användas, därav ett antal som går att installera underifrån bron för att minimera påverkan på trafiken. Spiralbultar (Coiled Spring Pins) är av typen presspassnings-förbindare och sätts på plats underifrån bron genom att det först borras ett hål uppåt genom övre stålflänsen och sedan upp i betongplattan. Därefter pressas spiralbulten upp i det borrade hålet med hjälp av en hydraulisk hammare. Med hjälp av data ifrån push-out-tester samt icke-linjära material modeller för stål och betong, skapades en icke-linjär analys i det finita element metods programmet Abaqus. Analysen är uppbyggd med dimensioner och lastfall som ska efterlikna ett planerat full-skaligt balktest som kommer utföras under 2019. För att verifiera att materialet och modellen beter sig realistiskt, utförs en analys på en balk utan samverkan, samt en full-samverkans balk med oändligt styva förbindare. Dessa jämförs sedan med handberäkningar enligt Eurokod. När materialmodellerna var verifierade sågs det att materialen stål och betong arbetar för sig själva i analysen utan samverkan och tillsammans i analysen med full-samverkan. Data för spiralbultarna lades sedan in istället för oändligt styva förbindare och nya analyser utförs för att se påverkan av spiralbultarnas egenskaper. Resultaten visade att en betydande ökning av punklasten i mitten av balken kan ske innan brott uppstår vid installation i efterhand av denna typen skjuvförbindare. Redan vid ett lågt antal förbindare och ett lågt skjuv-förhållande ses en betydande ökning av böj-hållfastigheten i balken. Genom att använda delvis-samverkan med ett lägre antal spiralbultar kan man på ett ekonomiskt sätt uppnå en betydligt högre böj-hållfasthet.
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