A MEMS-based micro-electro-discharge machining technique that is enabled by the actuation of micromachined planar electrodes defined on the surfaces of the workpiece is developed that eliminates the need of numerical control machines. First, the planar electrodes actuated by hydrodynamic force is developed. The electrode structures are defined by patterning l8-µm-thick copper foil laminated on the stainless steel workpiece through an intermediate photoresist layer and released by sacrificial etching of the resist layer. The planer electrodes are constructed to be single layer structures without particular features underneath. All the patterning and sacrificial etching steps are performed using dry-film photoresists towards achieving high scalability of the machining technique to large-area applications. A DC voltage of 80-140 V is applied between the electrode and the workpiece through a resistance-capacitance circuit that controls the pulse energy and timing of spark discharges. The parasitic capacitance of the electrode structure is used to form a resistance capacitance circuit for the generation of pulsed spark discharge between the electrode and the workpiece. The suspended electrodes are actuated towards the workpiece using the downflow of dielectric machining fluid, initiating and sustaining the machining process. Micromachining of stainless steel is experimentally demonstrated with the machining voltage of 90V and continuous flow of the fluid at the velocity of 3.4-3.9 m/s, providing removal depth of 20 µm. The experimental results of the electrode actuation match well with the theoretical estimations. Second, the planar electrodes are electrostatically actuated towards workpiece for machining. In addition to the single-layer, this effort uses double-layer structures defined on the bottom surface of the electrode to create custom designed patterns on the workpiece material. The suspended electrode is electrostatically actuated towards the wafer based on the pull-in, resulting in a breakdown, or spark discharge. This instantly lowers the gap voltage, releasing the electrode, and the gap value recovers as the capacitor is charged up through the resistor. Sequential pulses are produced through the self-regulated discharging-charging cycle. Micromachining of the stainless-steel wafer is demonstrated using the electrodes with single-layer and double-layer structures. The experimental results of the dynamic built-capacitance and mechanical behavior of the electrode devices are also analyzed.

Analytic solutions to the static and stationary boundary value field problems relative to an arbitrary configuration of parallel cylinders are obtained by using translational addition theorems for scalar Laplacian polar functions, to express the field due to one cylinder in terms of the polar coordinates of the other cylinders such that the boundary conditions can be imposed at all the cylinder surfaces. The constants of integration in the field expressions of all the cylinders are obtained from a truncated infinite matrix equation. Translational addition theorems are available for scalar cylindrical and spherical wave functions but such theorems are not directly available for the general solution of the Laplace equation in polar coordinates. The purpose of deriving these addition theorems and applying them to field problems involving systems of cylinders is to obtain exact analytic solutions with controllable accuracies, thereby, yielding benchmark solutions to validate other approximate numerical methods.

For present day global economies energy use is the single most important criteria determining a nation’s wealth and sustainability. The global energy needs are met primarily by fossil fuels which are of finite supply. One means to extend the life span of the fossil fuel reserves has been to improve the efficiency of existing systems including generation, storage, usage etc., as a means of conservation. This dissertation investigates a motor technology that promises to complement existing conservation techniques. Given advances in high voltage power semiconductors, manufacturing techniques and materials research this dissertation evaluates the potential of the switched impedance motor (SIM), a type of electrostatic motor (ESM), as an efficient alternative to induction machines. Starting with a broad look at how force can be created using electrical means, this dissertation reviews the contributions of prior art, details their inhibitors and develops analytic expressions that allow these inhibitors to be overcome. Using these analytic expressions as design tools allows future SIM designers to realize this motor topology’s potential as a highly efficient machine and a global tool for energy conservation.

In this thesis, a system to locate an electrostatic discharge (ESD) event within an electronic device has been developed. ESD can cause a device to fail legally required radiated emissions limits as well as disrupt intended operation. The system used a fast oscilloscope with four channels, each channel attached to a high frequency near-field antenna. These antennas were placed at known locations in three dimensional space to measure the fields radiated from the ESD event. A Time-Difference-of-Arrival technique was used to calculate the location of the ESD event. Quick determination of the ESD event location provides developers with a tool that saves them time and money by eliminating the time-consuming and tedious method of general ESD mitigation within a product.

<p>A variety of intriguing surface patterns have been observed on developing natural systems, ranging from corrugated surface of white blood cells at nanometer scales to wrinkled dog skins at millimeter scales. To mimetically harness functionalities of natural morphologies, artificial transformative skin systems by using soft active materials have been rationally designed to generate versatile patterns for a variety of engineering applications. The study of the mechanics and design of these dynamic surface patterns on soft active materials are both physically interesting and technologically important. </p><p>This dissertation starts with studying abundant surface patterns in Nature by constructing a unified phase diagram of surface instabilities on soft materials with minimum numbers of physical parameters. Guided by this integrated phase diagram, an electroactive system is designed to investigate a variety of electrically-induced surface instabilities of elastomers, including electro-creasing, electro-cratering, electro-wrinkling and electro-cavitation. Combing experimental, theoretical and computational methods, the initiation, evolution and transition of these instabilities are analyzed. To apply these dynamic surface instabilities to serving engineering and biology, new techniques of Dynamic Electrostatic Lithography and electroactive anti-biofouling are demonstrated.</p> / Dissertation

When first received by a refinery, the crude oil usually contains some water, mineral salts, and sediments. The salt appears in different forms, most often times it is dissolved in the formation water that comes with the crude i.e. in brine form, but it could also be present as solid crystals, water-insoluble particles of corrosion products or scale and metal-organic compounds such as prophyrins and naphthenates. The amount of salt in the crude can vary typically between 5 to 200 PTB depending on the crude source, API, viscosity and other properties of the crude. For the following reasons, it is of utmost importance to reduce the amount of salt in the crude before processing the crude in the Crude Distillation Unit and consequently downstream processing units of a refinery. 1. Salt causes corrosion in the equipment. 2. Salt fouls inside the equipment. The fouling problem not only negatively impacts the heat transfer rates in the exchangers and furnace tubes but also affects the hydraulics of the system by increasing the pressure drops and hence requiring more pumping power to the system. Salt also plugs the fractionator trays and causes reduced mass transfer i.e. reduced separation efficiency and therefore need for increased re-boiler/condenser duties. 3. The salt in the crude usually has a source of metallic compounds, which could cause poisoning of catalyst in hydrotreating and other refinery units. Until a few years ago, salt concentrations as high as 10 PTB (1 PTB = 1 lb salt per 1000 bbl crude) was acceptable for desalted crude; However, most of the refineries have adopted more stringent measures for salt content and recent specs only allow 1 PTB in the desalted crude. This would require many existing refineries to improve their desalting units to achieve the tighter salt spec. This study will focus on optimizing the salt removal efficiency of a desalting unit which currently has an existing single-stage desalter. By adding a second stage desalter, the required salt spec in the desalted crude will be met. Also, focus will be on improving the heat integration of the desalting process, and optimization of the desalting temperature to achieve the best operating conditions in the plant after revamp.

The successful fabrication and characterization of two chemiresistive platforms for biomolecule detection was demonstrated by this work. The Si/Silica based single walled nanotube thin film (SWNTTF) platform was developed to understand the effect of device geometry on pH and M13 bacteriophage sensing capabilities as well as the underlying mechanisms governing SWNTTF chemiresistive biosensors. The dominant mechanism of sensing switched from direct chemical doping to electrostatic gating when the target analyte changed from H+/OH- ions in pH testing to whole viruses. The experimental limit of detection for M13 for this platform was 0.5pM and an increased sensitivity as well as variability was observed in devices with smaller channel widths. Preliminary device calibration was completed in order to correlate a resistance response to a bulk M13 concentration. The polyethylene terephthalate (PET) based SWNTTF platform was developed to demonstrate the commercial potential of SWNTTF chemiresistive biosensors by detecting relevant concentrations of brain natriuretic peptide (BNP) on economically viable substrates. The pH response of these chemiresistors confirmed that chemical doping was the cause for resistance change in the SWNTTFs. The preliminary results demonstrated successful BNP detection at 50pg/mL using both aptamers and antibodies as recognition elements. Using SWNTTFs as the transducing element of chemiresistors allowed for further understanding of electrical mechanisms of sensing as well as achieving sensitive, real-time and reproducible electrical virus and biomolecule detection. Although these platforms do not achieve ultrasensitive limits of detection, they demonstrate the commercial potential of platforms using SWNTTFs as the transducing element of electrical biomolecule sensors.

Analytic solutions to the static and stationary boundary value field problems relative to an arbitrary configuration of parallel cylinders are obtained by using translational addition theorems for scalar Laplacian polar functions, to express the field due to one cylinder in terms of the polar coordinates of the other cylinders such that the boundary conditions can be imposed at all the cylinder surfaces. The constants of integration in the field expressions of all the cylinders are obtained from a truncated infinite matrix equation. Translational addition theorems are available for scalar cylindrical and spherical wave functions but such theorems are not directly available for the general solution of the Laplace equation in polar coordinates. The purpose of deriving these addition theorems and applying them to field problems involving systems of cylinders is to obtain exact analytic solutions with controllable accuracies, thereby, yielding benchmark solutions to validate other approximate numerical methods.

The scalable syntheses of functional, porous nanostructures with tunable three-dimensional morphologies is a significant challenge with potential applications in chemical, electrical, electrochemical, optical, photochemical, and biochemical devices. As a result, several bio-enabled and synthetic approaches are explored in this work (with an emphasis on peptide-enabled deposition) for the generation of aligned nanotubes of nanostructured titania for application as electrodes in dye-sensitized solar cells and biofuel cells. As part of this work, peptide-enabled deposition was used to deposit conformal titania coatings onto porous anodic alumina templates under ambient conditions and near-neutral pH to generate aligned, porous-wall titania nanotube arrays that can be integrated into dye-sensitized solar cells where the arrays displayed improved functional dye loading compared to sol-gel-derived nanotubes. A detailed comparison between synthetic and bioorganic polyamines with respect to titania film properties deposition rate provided valuable information for future titania coating experimental design given specific applications. The development of template-based approaches to single-wall titania nanotube arrays led to the development of a new synthetic method to create aligned, multi-walled titania nanotube arrays. Lastly, peptide-enabled deposition methods were extended beyond inorganic mineral and used for enzyme immobilization by cross-linking the peptide with the multicopper oxidase laccase. Peptide-laccase hybrid enzyme coatings improved both the amount of enzyme adsorbed onto carbon nanotube “buckypaper” and allowed the enzyme to retain more activity upon immobilization onto the surface.

Electrostatic precipitators (ESPs) are commonly used to control particulate emissions from recovery boilers in the kraft pulping process. The electrical resistivity of entrained particulates is known to affect the performance of ESPs. There are many factors which influence resistivity of particulate matter, such as field strength, time of exposure, particle size, particle composition, temperature, and flue gas composition. The objective of this study was to identify the ideal operating conditions and dust particle characteristics which lead to an optimum dust resistivity and maximized ESP efficiency. The effect of these factors was examined through a variety of experimental and analytical techniques on kraft recovery boiler ash samples and synthetically prepared samples. It was concluded that particle composition, gas composition, and ambient temperature had the most pronounced effects, while the other factors, such as field strength and exposure time, had a smaller impact on particle resistivity.