Abstract This thesis has shown that the development of the instrumentation necessary to provide in-situ thermal imaging for the determination of homogeneity of concrete is theoretically sound. Drilled shafts are large diameter underground cast-in-place columns that necessarily rely on sound integrity to properly withstand imposed loadings. As a by-product of the most common construction techniques, the entire process is often completely blind whereby the excavation and concreting processes are conducted beneath the surface of the water table (or slurry level). This results in an inability to inspect the final product and in many cases allows anomalous inclusions (soil cave-ins, slurry pockets, etc) to go undetected especially when they are formed outside the steel reinforcing cage. In an effort to gain verification of the as-built, below ground structure, numerous non-destructive test methods have been devised. Each of these methods have merits and drawbacks with regards to the full extent of the tested concrete volume. To further this cause, a new methodology was developed that uses the energy from hydrating concrete to assess the presence or absence of an intact concrete. Therein, the temperature generated by the curing concrete can be measured and correlated to the probable dimensions of the drilled shaft. This thesis outlines the development of the instrumentation capable of making in-situ temperature measurement of drilled shafts to assure the homogeneity of concrete is acceptable. To that end, several configurations of instrumentation approach were tested on varying scales from small lab specimens to full-size field constructed drilled shafts. The bulk of this work was conducted several years before the completion of the thesis and has the benefit of noting later developments. For instance, this study was used to seed future research and led to subsequent FDOT and WSDOT (Washington State DOT) funded research for the express purpose of identifying capabilities of thermal testing in those states. Likewise, present day practice and use of the approach has also been documented.

Heat of hydration is a source of problem in mass concrete since it causes the difference between the inner and the outer temperatures increase excessively, which leads thermal cracks. The first step in fighting against this problem is to keep the initial temperature of concrete as low as possible. From this point of view, Preplaced Aggregate Concrete (in short PAC) is quite advantageous, because the friction taking place among the coarse aggregates during the mixing operation causes the initial temperature of concrete increase. However, since coarse aggregates are not subjected to the mixing operation in PAC method, comparatively lower initial temperatures can be achieved. On the other hand, making PAC by the conventional injection method is quite troublesome, since it requires special equipment and experienced workmanship. Because of this, it would be very useful to investigate alternative methods for making PAC. In this research, a new method for making PAC has been investigated. The new method is briefly based on increasing the fluidity of the grout by new generation superplasticizers to such an extent that, it fills all the voids in the preplaced coarse aggregate mass when it is poured over, without requiring any injection. In the scope of the study, twelve concrete cube specimens, each with 1 m volume, have been prepared / one of which as conventional concrete, seven of which as PAC by injection method, and four of which as PAC by the new method mentioned above. In order to examine the specimens that have been prepared by three different methods from thermal properties point of view, the difference between the central and the surface temperatures of the specimens have been followed by the thermocouples located in the specimens during preparation. Also, in order to examine the mechanical properties of the specimens, three core specimens have been taken from each specimen at certain ages, compressive strength and modulus of elasticity tests have been carried out on these core specimens. As a result of the experiments it has been observed that, the PAC specimens prepared by injection method performed better from thermal properties point of view, but worse from mechanical properties point of view than conventional concrete. On the other hand, the PAC specimens prepared by the new method have performed both as well as the other PAC specimens from thermal properties point of view, and as well as conventional concrete from mechanical properties point of view.

Made available in DSpace on 2014-07-29T15:18:22Z (GMT). No. of bitstreams: 1 dissertacao sandra k de melo - parte 1.pdf: 1174678 bytes, checksum: 23084cd61c88de8cd244682ffbc84c82 (MD5) Previous issue date: 2010-07-05 / Delayed ettringite formation (DEF) is a special type of an internal sulfate attack with SO4 2- ions from cement. This process is distinguished by neoformation of ettringite in concrete thermally cured at high temperature levels and exposed to high moisture in service life. This phenomenon can promote expansion and cracking, leading to rupture and spalling, achieving severe deterioration. This research had an experimental approach with the purpose to investigate DEF in concretes with pozzolanic Portland cement containing fly ash. These concretes were undergone to temperature rise by heat of hydration. It was produced two types of pumped concrete with cement content of 350 kg/m3 and 450 kg/m3 containing basaltic aggregate. Two big specimens were cast containing 200 liters of concrete and were immediately submitted to adiabatic temperature rise tests. After that, several specimens were drilled from them in order to evaluate compressive strength and elasticity modulus, as well as microstructural investigations by scanning electron microscopy (SEM) and X Ray diffraction (XRD) along 270 days. In addition, it was cast several cylindrical and prismatic samples with concrete containing 350 kg/m3of cement. Some of them were stored at the same condition of those during the thermal cure and others were conditioned in a moist room as reference, for properties and microstructural investigation. Prismatic ones were submitted to mass variation study, ultrasonic wave tests and also expansion tests. In order to complement this experimental program, a specific study on cement pastes was performed. This involved casting three series of cylindrical samples submitted to different cure cycles followed by evaluation of mass variation, ultrasonic velocity and also microstructure investigation by SEM and XRD. Main results proved that rising internal temperature of concrete by hydration heat above 60ºC promote delayed ettringite formation by microstructural analyses, although this formation had not caused negative consequences on mechanic properties of concretes up to age of 270 days evaluated. The study on the cement pastes confirmed that high temperatures affects the microstructure of cement matrix and also the formed products, collaborating to the formation of hydrated alumina phases besides ettringite. The presence of suggestive thaumasite at advanced ages seems to indicate that this calcium silicate sulfo-carbonate hydrate can accompany DEF process. / A formação da etringita tardia - Delayed Ettringite Formation (DEF) é um tipo especial de ataque por sulfato interno, em que os íons SO4 2- são provenientes do cimento. O processo se distingue pela neoformação da etringita em concretos curados termicamente às elevadas temperaturas e expostos às altas umidades na etapa de serviço. Tal fenômeno pode promover expansão e consequente fissuração, culminando na ruptura e lascamento do material, levando-o à severa deterioração. Este trabalho, de caráter experimental, objetivou investigar a formação da etringita tardia em concretos de cimento Porltand pozolânico, contendo cinza volante, submetido à elevação da temperatura devido ao calor de hidratação do cimento. Para isso, foram produzidos dois concretos bombeados, contendo agregados basálticos, e com consumos de cimento de 350 kg/m3 e 450 kg/m3, com os quais foram moldados dois corpos-de-prova (CPs) de 200 litros, que foram, separadamente, submetidos aos ensaios de elevação adiabática de temperatura. Após o ciclo de cura térmica nestes ensaios, deles foram extraídos corpos-de-prova para a avaliação da resistência à compressão e módulo de elasticidade, além de investigações microestruturais por microscopia eletrônica de varredura (MEV) e difração de Raios X (DRX) durante 270 dias. Adicionalmente, foram moldadas duas séries de corpos-de-prova cilíndricos e prismáticos com o primeiro concreto, sendo que uma foi armazenada na câmara adiabática juntamente com o CP de 200 L e a outra curada continuamente em câmara úmida, servindo de referência para as análises do comportamento mecânico e investigações microestruturais dos CPs cilíndricos. Os CPs prismáticos foram utilizados para a avaliação da variação de massa, velocidade ultrassônica e expansão. Para complementar a pesquisa, realizou-se, também, um estudo específico em pastas de cimento, sendo moldadas três séries de CPs cilíndricos, que foram submetidas a três diferentes ciclos de cura seguidas por uma avaliação da variação de massa e velocidade ultrassônica, além de investigações microestruturais por MEV e DRX. Os principais resultados mostraram que o aumento da temperatura interna do concreto, acima de 60ºC, por calor de hidratação do cimento, propiciou a formação da etringita tardia, constatada pela presença de etringita neoformada durante as análises microestruturais, porém sem efeito negativo sobre as propriedades mecânicas avaliadas até a idade investigada de 270 dias. O estudo de pasta comprovou que as altas temperaturas influem na porosidade da microestrutura da matriz cimentícia e sobre o tipo de produto formado, favorecendo a formação de aluminatos hidratados ao final do ciclo térmico e da etringita durante a estocagem sob alta umidade. A sugestiva presença da taumasita, em idades mais avançadas, parece indicar que este sulfocarbonato de cálcio e sílica hidratado pode acompanhar o processo de DEF.

Submitted by Luciana Ferreira (lucgeral@gmail.com) on 2015-04-27T15:25:17Z No. of bitstreams: 3 Dissertação - Sandra Kurotusch de Melo - 2010 - (1).pdf: 4813708 bytes, checksum: 1d9f47d43918bba38729e74a5014833d (MD5) Dissertação - Sandra Kurotusch de Melo - 2010 - (2).pdf: 12360828 bytes, checksum: 0c969028600897645eaa255c2ea06346 (MD5) license_rdf: 23148 bytes, checksum: 9da0b6dfac957114c6a7714714b86306 (MD5) / Approved for entry into archive by Luciana Ferreira (lucgeral@gmail.com) on 2015-04-27T15:28:35Z (GMT) No. of bitstreams: 3 Dissertação - Sandra Kurotusch de Melo - 2010 - (1).pdf: 4813708 bytes, checksum: 1d9f47d43918bba38729e74a5014833d (MD5) Dissertação - Sandra Kurotusch de Melo - 2010 - (2).pdf: 12360828 bytes, checksum: 0c969028600897645eaa255c2ea06346 (MD5) license_rdf: 23148 bytes, checksum: 9da0b6dfac957114c6a7714714b86306 (MD5) / Made available in DSpace on 2015-04-27T15:28:35Z (GMT). No. of bitstreams: 3 Dissertação - Sandra Kurotusch de Melo - 2010 - (1).pdf: 4813708 bytes, checksum: 1d9f47d43918bba38729e74a5014833d (MD5) Dissertação - Sandra Kurotusch de Melo - 2010 - (2).pdf: 12360828 bytes, checksum: 0c969028600897645eaa255c2ea06346 (MD5) license_rdf: 23148 bytes, checksum: 9da0b6dfac957114c6a7714714b86306 (MD5) Previous issue date: 2010-07-05 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - CAPES / Delayed ettringite formation (DEF) is a special type of an internal sulfate attack with SO42- ions from cement. This process is distinguished by neoformation of ettringite in concrete thermally cured at high temperature levels and exposed to high moisture in service life. This phenomenon can promote expansion and cracking, leading to rupture and spalling, achieving severe deterioration. This research had an experimental approach with the purpose to investigate DEF in concretes with pozzolanic Portland cement containing fly ash. These concretes were undergone to temperature rise by heat of hydration. It was produced two types of pumped concrete with cement content of 350 kg/m3 and 450 kg/m3 containing basaltic aggregate. Two big specimens were cast containing 200 liters of concrete and were immediately submitted to adiabatic temperature rise tests. After that, several specimens were drilled from them in order to evaluate compressive strength and elasticity modulus, as well as microstructural investigations by scanning electron microscopy (SEM) and X Ray diffraction (XRD) along 270 days. In addition, it was cast several cylindrical and prismatic samples with concrete containing 350 kg/m3of cement. Some of them were stored at the same condition of those during the thermal cure and others were conditioned in a moist room as reference, for properties and microstructural investigation. Prismatic ones were submitted to mass variation study, ultrasonic wave tests and also expansion tests. In order to complement this experimental program, a specific study on cement pastes was performed. This involved casting three series of cylindrical samples submitted to different cure cycles followed by evaluation of mass variation, ultrasonic velocity and also microstructure investigation by SEM and XRD. Main results proved that rising internal temperature of concrete by hydration heat above 60ºC promote delayed ettringite formation by microstructural analyses, although this formation had not caused negative consequences on mechanic properties of concretes up to age of 270 days evaluated. The study on the cement pastes confirmed that high temperatures affects the microstructure of cement matrix and also the formed products, collaborating to the formation of hydrated alumina phases besides ettringite. The presence of suggestive thaumasite at advanced ages seems to indicate that this calcium silicate sulfo-carbonate hydrate can accompany DEF process. / A formação da etringita tardia - Delayed Ettringite Formation (DEF) é um tipo especial de ataque por sulfato interno, em que os íons SO42- são provenientes do cimento. O processo se distingue pela neoformação da etringita em concretos curados termicamente às elevadas temperaturas e expostos às altas umidades na etapa de serviço. Tal fenômeno pode promover expansão e consequente fissuração, culminando na ruptura e lascamento do material, levando-o à severa deterioração. Este trabalho, de caráter experimental, objetivou investigar a formação da etringita tardia em concretos de cimento Porltand pozolânico, contendo cinza volante, submetido à elevação da temperatura devido ao calor de hidratação do cimento. Para isso, foram produzidos dois concretos bombeados, contendo agregados basálticos, e com consumos de cimento de 350 kg/m3 e 450 kg/m3, com os quais foram moldados dois corpos-de-prova (CPs) de 200 litros, que foram, separadamente, submetidos aos ensaios de elevação adiabática de temperatura. Após o ciclo de cura térmica nestes ensaios, deles foram extraídos corpos-de-prova para a avaliação da resistência à compressão e módulo de elasticidade, além de investigações microestruturais por microscopia eletrônica de varredura (MEV) e difração de Raios X (DRX) durante 270 dias. Adicionalmente, foram moldadas duas séries de corpos-de-prova cilíndricos e prismáticos com o primeiro concreto, sendo que uma foi armazenada na câmara adiabática juntamente com o CP de 200 L e a outra curada continuamente em câmara úmida, servindo de referência para as análises do comportamento mecânico e investigações microestruturais dos CPs cilíndricos. Os CPs prismáticos foram utilizados para a avaliação da variação de massa, velocidade ultrassônica e expansão. Para complementar a pesquisa, realizou-se, também, um estudo específico em pastas de cimento, sendo moldadas três séries de CPs cilíndricos, que foram submetidas a três diferentes ciclos de cura seguidas por uma avaliação da variação de massa e velocidade ultrassônica, além de investigações microestruturais por MEV e DRX. Os principais resultados mostraram que o aumento da temperatura interna do concreto, acima de 60ºC, por calor de hidratação do cimento, propiciou a formação da etringita tardia, constatada pela presença de etringita neoformada durante as análises microestruturais, porém sem efeito negativo sobre as propriedades mecânicas avaliadas até a idade investigada de 270 dias. O estudo de pasta comprovou que as altas temperaturas influem na porosidade da microestrutura da matriz cimentícia e sobre o tipo de produto formado, favorecendo a formação de aluminatos hidratados ao final do ciclo térmico e da etringita durante a estocagem sob alta umidade. A sugestiva presença da taumasita, em idades mais avançadas, parece indicar que este sulfocarbonato de cálcio e sílica hidratado pode acompanhar o processo de DEF.

Mixes with lower water to cement (w/c) ratio and supplementary cementing materials produce strong and durable concrete. The consequence of lowering w/c is an increase in autogenous shrinkage (AS), which contributes to concrete cracking. Internal curing (IC) is shown to mitigate AS, however improper dosing of IC material can negatively affect the concrete properties. The effectiveness of IC material, such as superabsorbent polymer (SAP), depends on the 1) amount of water stored, 2) particle distribution, and 3) ability to deliver water. The objective of this research is to quantify the in-situ efficiency of SAP by investigating its effect on the cement chemical reaction using non-destructive testing methods, specifically isothermal calorimetry and nuclear magnetic resonance (NMR). IC was tested with varying quantities of SAP in plain cement paste using white Portland cement and three w/c (0.30, 0.32, 0.35). Overdosing of the SAP material was found to significantly affect the hydration reaction and reduce the efficiency of the material. The initial porosity of the paste influences the ability of IC to provide water. However, the extra porosity provided by SAP needs to be considered when calculating the degree of hydration. Particle agglomeration occurs when the mass of SAP to IC water is greater than 5% and is the main factor causing loss of efficiency. A new geometric model was developed to estimate the SAP distribution within the cement paste. The model employs the SAP absorption determined by NMR and assumes that the SAP particles are spherical, of equal diameter, and individual particles absorb the same amount of pore solution. The results reveal that particle spacing increases with agglomeration and reduces the IC efficiency. A hybrid 1-D finite element transient flow model was developed to reverse engineer the effective diffusion coefficient from the NMR water distribution. The gel solid volume fraction and its impedance to water transfer were accounted for through the cement degree of hydration and tortuosity factor, respectively. Model results reveal that the effective water diffusion coefficient depends on w/c, gel volume fraction, and tortuosity once the cement gel fractions start to connect, i.e., after 20% cement degree of hydration. The diffusion length quantifies the distance water can transfer from the SAP to the cement paste. / Thesis / Doctor of Philosophy (PhD)

学位プログラム名: 京都大学大学院思修館 / 京都大学 / 新制・課程博士 / 博士(総合学術) / 甲第23347号 / 総総博第20号 / 新制||総総||4(附属図書館) / 京都大学大学院総合生存学館総合生存学専攻 / (主査)教授 山敷 庸亮, 教授 山本 貴士, 教授 寶 馨, 教授 齋藤 敬 / 学位規則第4条第1項該当 / Doctor of Philosophy / Kyoto University / DFAM

This thesis presents how to establish a theoretical model to predict risk of thermal cracking in young concrete when cast on ground or an arbitrary construction. The crack risk in young concrete is determined in two steps: 1) calculation of temperature distribution within newly cast concrete and adjacent structure; 2) calculation of stresses caused by thermal and moisture (due to self-desiccation, if drying shrinkage not included) changes in the analyzed structure. If the stress reaches the tensile strength of the young concrete, one or several cracks will occur. The main focus of this work is how to establish a theoretical model denoted Equivalent Restraint Method model, ERM, and the correlation between ERM models and empirical experiences. A key factor in these kind of calculations is how to model the restraint from any adjacent construction part or adjoining restraining block of any type. The building of a road tunnel and a railway tunnel has been studied to collect temperature measurements and crack patterns from the first object, and temperature and thermal dilation measurements from the second object, respectively. These measurements and observed cracks were compared to the theoretical calculations to determine the level of agreement between empirical and theoretical results. Furthermore, this work describes how to obtain a set of fully tested material parameters at CompLAB (test laboratory at Luleå University of Technology, LTU) suitable to be incorporated into the calculation software used. It is of great importance that the obtained material parameters describe the thermal and mechanical properties of the young concrete accurately, in order to perform reliable crack risk calculations.  Therefore, analysis was performed that show how a variation in the evaluated laboratory tests will affect the obtained parameters and what effects it has on calculated thermal stresses.

Submitted by Luciana Ferreira (lucgeral@gmail.com) on 2017-12-13T11:59:28Z No. of bitstreams: 2 Dissertação - Patrícia Guedes Gambale - 2017.pdf: 11002358 bytes, checksum: 0a8a575fbc0c16340994402f2059944c (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) / Approved for entry into archive by Luciana Ferreira (lucgeral@gmail.com) on 2017-12-13T12:00:08Z (GMT) No. of bitstreams: 2 Dissertação - Patrícia Guedes Gambale - 2017.pdf: 11002358 bytes, checksum: 0a8a575fbc0c16340994402f2059944c (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) / Made available in DSpace on 2017-12-13T12:00:08Z (GMT). No. of bitstreams: 2 Dissertação - Patrícia Guedes Gambale - 2017.pdf: 11002358 bytes, checksum: 0a8a575fbc0c16340994402f2059944c (MD5) license_rdf: 0 bytes, checksum: d41d8cd98f00b204e9800998ecf8427e (MD5) Previous issue date: 2017-08-31 / Fundação de Amparo à Pesquisa do Estado de Goiás - FAPEG / The advancement of concrete technologies and methods of structural calculation nowadays makes buildings increasingly challenging, especially from the point of view of foundations. Foundation blocks with great volumes need attention as to the fissures arising from the exothermic process of hydration of the concrete, this concern defines the mixture as mass concrete, a widespread term in the construction of dams and that has been gaining space in urban civil construction. This study proposes the monitoring of prototypes of concrete blocks developed in the laboratory and foundation block in the field, with the use of thermocouples comparing with numerical methods of finite elements aiming to improve the prediction of cracks and to develop techniques so that they are avoided. This study will analyze the influence of the type and consumption of cement in the emergence of tensions arising from the energy released during its hydration. As results, a relation of the type interference and cement consumption is presented through the monitoring and analysis of the foundation block prototypes developed in the research, the development of a simplified unidirectional model of temperature and voltage prediction due to the heat of hydration for to evaluate the maximum temperature reached and the potential of cracking in the concrete mass and the comparison between the temperature results obtained in the Ansys program, which uses three- dimensional modeling and, as a way of validating the predictive model of thermal behavior as a reliable tool of analysis, the study also presents a field monitoring of a foundation block of a construction located in Goiânia and later application of the forecast model and the Ansys program. It was found, therefore, that the cement type has a considerable influence on the compressive strength and the adiabatic elevation, the latter being less significant. As for the cement consumption analysis, there was a notable increase in temperature in the concrete with higher consumption, causing cracks in the analyzed structure. By means of the results presented by the Ansys program, the monitoring of the prototypes and block in the field and the proposed forecast model, the validation of this model was confirmed as a good predictive tool of thermal behavior, highlighting some limiting conditions that surround it. / O avanço das tecnologias do concreto e dos métodos de cálculo estrutural possibilita, nos dias atuais, edifícios cada vez mais desafiadores, principalmente do ponto de vista das fundações. Blocos de fundações de grandes volumes, definidos como concreto massa, carecem de atenção quanto às fissuras advindas do processo exotérmico de hidratação do concreto, estapreocupação atualmente é bastante difundida na construção de barragens e que vem ganhando espaço na construção civil urbana. Este trabalho propõe o monitoramento de protótipos de blocos de concreto desenvolvidos em laboratório e bloco de fundação em campo, com o uso de termopares comparando com métodos numéricos de elementos finitos objetivando aprimorar a previsão de fissuras e desenvolver técnicas para que estas sejam evitadas. O trabalho analisará a influência do tipo e consumo de cimento na liberação de calor e no surgimento de tensões advindas da energia liberada durante sua hidratação. Como resultados, são apresentados uma relação da interferência dos tipos e consumo de cimento por meio do monitoramento e análise dos protótipos de blocos de fundação desenvolvidos na pesquisa, o desenvolvimento de um modelo simplificado unidirecional de previsão de temperatura e tensão devido ao calor de hidratação para avaliar a temperatura máxima atingida e o potencial de fissuração no concreto massa e a comparação entre os resultados de temperatura obtidos no programa Ansys, que utiliza modelagem tridimensional e, como forma de validar o modelo preditivo do comportamento térmico como ferramenta confiável de análise, o trabalho também apresenta um monitoramento em campo de um bloco de fundação de uma obra localizada Goiânia e posterior aplicação do modelo de previsão e do programa Ansys. Verificou-se, assim, que o tipo de cimento influencia de maneira considerável na resistência à compressão e na elevação adiabática, sendo a última menos significativa. Quanto a análise de consumo de cimento, verificou-se um aumento notável de temperatura no concreto com maior consumo, ocasionando fissuras na estrutura analisada. Por meio dos resultados apresentados pelo programa Ansys, o monitoramento dos protótipos e bloco em campo e o modelo de previsão proposto, confirmou-se a validação do referido modelo como boa ferramenta pretidiva de comportamento térmico, ressaltando algumas condições limitantes que o cercam.

The diploma thesis is focused on design of a monolithic reinforced concrete structure of an apartment building situated in a gap site. The foundation is designed on a foundation slab supported by piles, which together with the walls in the basement are made as a waterproofness concrete structure. It is a two-way wall construction system, made in a combination of masonry and reinforced concrete. The structure was assessed for the ultimate limit state and the serviceability limit state. Due to the requirement for waterproofness, the reinforcement was designed for non-force effects at an early stage. The work includes drawings of shapes and reinforcement.