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Controle de vibrações em rotores flexíveis utilizando molas helicoidais de liga com memória de forma /Miazaki, Marcio. January 2017 (has links)
Orientador: Gustavo Luiz Chagas Manhães de Abreu / Resumo: Este trabalho apresenta uma proposta de utilização de molas helicoidais de liga com memória de forma presentes em rotores flexíveis para a atenuação dos deslocamentos laterais decorrentes de forças de perturbação, notadamente das forças de desbalanceamento. Num primeiro momento, o trabalho apresenta os principais modelos constitutivos de ligas com memória de forma (LMF), onde o princípio de funcionamento deste tipo de material é demonstrado por meio de simulações numéricas, e os resultados obtidos são confrontados com dados disponíveis na literatura. Discute-se também a questão da utilização de um modelo mais simplificado para representar o comportamento da liga para diferentes carregamentos termomecânicos. Dois modelos termomecânicos são confrontados numericamente visando representar adequadamente o comportamento termomecânico da LMF durante as transformações de fase. O trabalho evolui para a construção do modelo matemático via elementos finitos de rotores flexíveis contendo molas helicoidais de LMF e por fim apresenta um conjunto de simulações numéricas para comprovar a eficiência e a potencialidade do procedimento teórico formulado. O trabalho termina comentando as potencialidades da proposta apresentada, discutindo as facilidades e dificuldades encontradas na sua implementação e apontando para o desenvolvimento de futuros estudos. / Abstract: This work proposes shape memory alloy helical springs present in flexible rotors for the attenuation of lateral displacements mainly caused by unbalance forces. This work presents some constitutive models of shape memory alloys (SMA). The principle of operation of this type of material is demonstrated by numerical simulations and the results obtained are compared with data available in the literature. The present work investigates the use of a simplified model to represent the behavior of the SMA for different thermomechanical loads. Two thermomechanical models are numerically confronted in order to represent properly the thermomechanical behavior of the SMA during the phase transformations. Based on the finite element model of flexible rotors containing helical springs of SMA, the efficiency and the potentiality of the theoretical procedure are shown through numerical simulations. This work is concluded presenting the potentialities of the design methodology proposed and future developments to be implemented. / Mestre
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Numerical analysis of fluid motion at low Reynolds numbersGarcia Gonzalez, Jesus January 2017 (has links)
At low Reynolds number flows, the effect of inertia becomes negligible and the fluid motion is dominated by the effect of viscous forces. Understanding of the behaviour of low Reynolds number flows underpins the prediction of the motion of microorganisms and particle sedimentation as well as the development of micro-robots that could potentially swim inside the human body to perform targeted drug/cell delivery and non-invasive microsurgery. The work in this thesis focuses on developing an understanding in the mathematical analysis of objects moving at low Reynolds numbers. A boundary element implementation of the Method of regularized Stokeslets (MRS) is applied to analyse the low Reynolds number flow field around an object of simple shape (sphere and cube). It also showed that the results obtained by a boundary element implementation for an unbounded cube, where singularities are presented in the corners of the cube, agrees with more complex solutions methods such as a GBEM and FEM.A methodology for analysing the effect of walls by locating collocation points on the surface of the walls and the object is presented. First at all, this methodology is validated with a boundary element implementation of the method of images for a sphere at different locations. Then, the method is extended when more than one wall is presented. This methodology is applied to predict the velocity filed of a cube moving in a tow tank at low Reynolds numbers for two different cases with a supporting rod similar to an experimental set-up, and without the supporting rod as in the CFD simulations based on the FVM. The results indicate a good match between CFD and the MRS, and an excellent approximation between the MRS and experimental data from PIV measurements. The drag, thrust and torque generated by helices moving at low Reynolds numbers in an unbounded medium is analysed by the resistive force theory, a slender body theory, and a boundary element method of the MRS. The results show that the resistive force theory predict accurately the drag, thrust and torque of moving helices when the resistive force coefficients are calculated from a slender body theory approximation by calculating independently the resistive force coefficients for translation and rotation, because it is observed that the resistive force coefficients depend also of the nature of motion. Moreover, the thrust generated by helices of different pitch angles is analysed calculated by a CFD numerical simulation based on the FVM and a boundary element implementation, an compared with experimental data. The results also show an excellent prediction between the boundary element implementation, the CFD results and the experimental data. Finally, a boundary element implementation of the MRS is applied to predict swimming of a biomimetic swimmer that mimics the motion of E.coli bacteria in an unbounded medium. The results are compared with the propulsive velocity and induced angular velocity measurement by recording the motion of the biomimetic swimmer in a square tank. It is observed that special care needs to be taken when the biomimetic swimmer is modelled inside the tank, as there is an apparent increment in the calculate thrust propulsion which does not represent a real situation of the biometic swimmer which propels by a power supply. However, this increment does not represent the condition of the biomimetic swimmer and a suggested methodology based on the solution from an unbounded case and when the swimmer is moving inside the tank is presented. In addition, the prediction of the free-swimming velocity for the biomimetic swimmer agrees with the results obtained by the MRS when the resistive force coefficients are calculated from a SBT implementation. The results obtained in this work have showed that a boundary element implementation of the MRS produces results comparable with more complex numerical implementations such as GBEM, FEM, FVM, and also an excellent agreement with results obtained from experimentation. Therefore, it is a suitable and easy to apply methodology to analyse the motion of swimmers at low Reynolds numbers, such as the biomimetic swimmer modelled in this work.
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Contribution à la modélisation 3D du thorax humain durant le mouvement respiratoire : analyse in vivo de la cinématique des articulations du thorax / Contribution to 3D modelling of the human thorax in breathing movement : in vivo analysis of thorax joint kinematicsBeyer, Benoit 29 November 2016 (has links)
La respiration est un phénomène vital qui implique une synergie entre diverses structures anatomiques qui constituent le thorax. La physiologie articulaire reste un parent pauvre de la physiologie et la littérature concernant la quantification de la cinématique 3D des articulations du thorax durant le mouvement respiratoire est rare. Ce travail se concentre sur le développement et l'application d'une méthodologie permettant de répondre à cet objectif. La méthode développée combine le traitement de données tomodensitométriques réalisées à trois volumes pulmonaires différents et des techniques d'infographies. Les amplitudes (ROMs) et axes de mouvements (axe hélicoïdaux moyen, AHMs) ont été obtenus au niveau des articulations costo-vertébrales de 12 sujets asymptomatiques. En résumé, les amplitudes diminuent graduellement dans les étages inférieurs ; le volume pulmonaire et l'étage costal influencent significativement les amplitudes costales ; l'orientation des AHMs ne diffère pas entre les étages costaux. En complément, la méthode a été appliquée pour un échantillon de 10 patients atteints de mucoviscidose. La condition pathologique influençait significativement les amplitudes de mouvements mais pas l'orientation des AHMs. Enfin, le déplacement sternal, les variations de l'angle sternal et la cinématique des articulations sternocostales a été analysée. Les déplacements angulaires des côtes par rapport au sternum diminuaient dans les étages inférieurs comme au niveau des articulations costo-vertébrales. L'orientation des AHMs des articulations sternocostales ne différait pas entre les étages. Une corrélation linéaire a été mise en évidence entre les déplacements verticaux du sternum et les amplitudes de mouvement costales au niveau costo-vertébral et sternocostal. Ce travail contribue de façon substantielle à la modélisation 3D du thorax humain durant le mouvement respiratoire d'un point de vue qualitatif et quantitatif / Breathing is a vital phenomenon that implies synergy of various anatomical structures that constitute the thorax. Joint physiology remains a relatively poorly-known component of the overall thorax physiology. Quantitative literature related to in vivo thorax kinematics during breathing is scarce. The present work focuses specifically on developing and applying a methodology to reach this goal. The developed method combined processing of CT data obtained at different lung volumes and infographic techniques. Detailed ranges of motion (ROMs) and axes of movement (mean helical axes, MHAs) were obtained at costovertebral joints in 12 asymptomatic subjects; rib ROMs gradually decrease with increasing rib number; lung volume and rib level have a significant influence on rib ROM; MHAs did not differ between rib levels. In addition, the method was applied on a sample of 10 patients with cystic fibrosis. The pathological condition significantly influenced CVJ ROMs while the orientation of the MHAs did not differ. Finally, the sternal displacement, sternal angle variations and sternocostal joints (SCJ at rib1 to 7) kinematics during breathing motion were analyzed. Rib ranges of motion relative to sternum decreased with increasing rib number similarly to CVJ. Orientation of the MHAs did not differ between SCJ levels. A significant linear correlation was demonstrated between sternum vertical displacement and rib ranges of motion at both CVJ and SCJ. The present work substantially contributes to 3D modelling of human thorax in breathing at a joint level both qualitatively and quantitatively
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Análise do desempenho de uma turbina savonius helicoidal com torção de 180º empregando simulação numéricaOliveira, Cássia Pederiva de January 2014 (has links)
Este trabalho apresenta a simulação numérica do escoamento turbulento em torno de uma turbina eólica de eixo vertical de pequeno porte, Savonius tipo helicoidal com torção de 180° nas pás. Com o intuito de avaliar a metodologia computacional empregada os resultados numéricos obtidos são comparados com os resultados experimental e numérico contidos no estado da arte. Também, compara-se o coeficiente de toque da turbina Savonius helicoidal com a turbina Savonius convencional. As simulações numéricas são baseadas no Método de Volumes Finitos, e para tal emprega-se o programa Fluent /Ansys versão 13.0 que resolve as equações da continuidade e as equações de Navier-Stokes com médias de Reynolds, juntamente com o modelo de turbulência . As simulações são desenvolvidas empregando diferentes malhas computacionais em estudos transientes, tridimensionais, com a turbina estacionária. A avaliação da qualidade da malha é realizada através do método de Índice de Convergência de Malha (GCI) o qual analisa o quão longe os resultados estão da solução assintótica para a malha utilizada. Após a análise da qualidade de malha, realizam-se simulações com a turbina em rotação as quais fazem uso da malha contendo uma região móvel possibilitando a imposição de uma velocidade angular ao rotor. O coeficiente de torque é obtido nas simulações e a partir dele calcula-se o coeficiente de potência. Além da análise do desempenho do rotor realiza-se uma análise qualitativa das características do escoamento sobre a turbina. A turbina Savonius helicoidal apresenta um valor de coeficiente de potência de 0,175 para a razão de velocidade de ponta de 0,58 considerando correção do efeito de bloqueio. Os resultados obtidos apresentam boa concordância com os resultados publicados por outros autores. / This dissertation presents the numerical simulation of the turbulent flow around of a small sized vertical axis wind turbine, consisting in a helical Savonius type with a 180° degree of blade twist. In order to evaluate the used methodology the obtained results are compared with the state of the art numerical and experimental data. It will be also presented the comparison between the torque coefficient of the conventional Savonius turbine and the helical Savonius turbine. The numerical simulations are based on the Finite Volume Method (FVM), using the commercial code Fluent/ANSYS version 13.0, which solves the continuity and Navier-Stokes through the Reynolds time-averaged methodology, including the turbulence model. The simulations are developed using different computational meshes for transient and three-dimensional studies with the stationary turbine. The evaluating the quality of the mesh is performed by of Grid Convergence Index (GCI) method which analyzes how far the results are the asymptotic solution to the mesh used. After the evaluation of the mesh quality, it was simulated a case considering the rotor motion using the moving mesh configuration, allowing the imposition of an angular velocity to the turbine. In the post-processing stage, it is possible to obtain the torque coefficient on the rotor shaft, allowing the calculation of the power coefficient for the turbine. In addition to the performance analysis, it is also made a qualitative analysis of the flow characteristics over the turbine rotor and in both cases presenting a good correspondence with the results in the literature. The helical Savonius turbine presents a value of power coefficient of 0.175 to a tip speed ratio of 0.58 whereas blocking effect correction.
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Design and modelling of passive UHF RFID tags for energy efficient liquid level detection applications : a study of various techniques in the design, modelling, optimisation and deployment of RFID reader and passive UHF RFID tags to achieve effective performance for liquid sensing applicationsAtojoko, Achimugu A. January 2016 (has links)
Sewer and oil pipeline spillage issues have become major causes of pollution in urban and rural areas usually caused by blockages in the water storage and drainage system, and oil spillage of underground oil pipelines. An effective way of avoiding this problem will be by deploying some mechanism to monitor these installations at each point in time and reporting unusual liquid activity to the relevant authorities for prompt action to avoid a flooding or spillage occurrence. This research work presents a low cost energy efficient liquid level monitoring technique using Radio Frequency Identification Technology. Passive UHF RFID tags have been designed, modelled and optimized. A simple rectangular tag, the P-shaped tag and S-shaped tag with UHF band frequency of operation (850-950 MHz) has been designed and modelled. Detailed parametric analysis of the rectangular tag is made and the optimised design results analysed and presented in HFSS and Matlab. The optimised rectangular tag designs are then deployed as level sensors in a gully pot. Identical tags were deployed to detect 4 distinct levels in alternate positions and a few inches in seperation distance within the gully pot height (Low, Mid, High and Ultra high). The radiation characteristic of tag sensors in deployment as modelled on HFSS is observed to show consistent performance with application requirements. An in-manhole chamber antenna for an underground communication system is analysed, designed, deployed and measured. The antenna covers dual-band impedance bandwidths (i.e. 824 to 960 MHz, and 1710 to 2170 MHz). The results show that the antenna prototype exhibits sufficient impedance bandwidth, suitable radiation characteristics, and adequate gains for the required underground wireless sensor applications. Finally, a Linearly Shifted Quadrifilar Helical Antenna (LSQHA) designed using Genetic Algorithm optimisation technique for adoption as an RFID reader antenna is proposed and investigated. The new antenna confirms coverage of the RFID bandwidth 860-960 MHz with acceptable power gain of 13.1 dBi.
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Comportamento térmico e mecânico de molas helicoidais de liga com memória de forma Ni-Ti obtidas por fundição de precisão.SANTIAGO, José Joelson de Melo. 09 October 2018 (has links)
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Previous issue date: 2018-08-30 / Em muitas situações de projeto em sistemas mecânicos deseja-se rigidez e ao mesmo tempo uma certa flexibilidade. Nesses casos, as molas são elementos interessantes, por isso esses componentes foram bastante estudados. Em paralelo, visando ampliar as possibilidades, novos materiais têm se desenvolvido, a exemplo de materiais funcionais, como é o caso das ligas com memória de forma (LMF). As molas helicoidais fabricadas a partir de LMF são componentes promissores para aplicações como atuadores/sensores, pela capacidade de recuperar grandes deformações elásticas e pseudo-plásticas. Atualmente esses componentes são obtidos em sua maioria através da conformação de fios, a frio ou a quente, e tem aplicação consolidada no campo biomédico, porém no campo industrial as aplicações comerciais ainda são limitadas. Neste cenário, utilizar a fundição de precisão para este tipo de componente pode ampliar as possibilidades e aumentar as aplicações em diversos setores. Por outro lado, é de amplo interesse entender a relação entre as propriedades mecânicas e as configurações geométricas destes elementos. Neste contexto, o principal objetivo deste trabalho é a caracterização térmica e mecânica de molas helicoidais de LMF Ni-Ti (MLMFNiTi) com diferentes configurações, produzidas pelo processo de fundição de precisão, empregando a fusão por indução com injeção por centrifugação (FIC) em moldes cerâmicos. Os resultados obtidos mostraram que as molas produzidas apresentaram transformação de fase característica dos fenômenos de superelasticidade (SE). Por meio dos ensaios mecânicos constatou-se que as molas suportaram, no geral, deformações de até 70%. Os parâmetros dimensionais influenciaram o comportamento mecânico para o qual o aumento do passo e do diâmetro do fio fizeram aumentar a força aplicada para submeter as molas as mesmas deformações. Dessa forma, as molas produzidas apresentam características funcionais adequadas para potencializar aplicações industriais a partir de LMF Ni-Ti. / In many situations of design in mechanical systems one wants rigidity and at the same time a certain flexibility. In these cases, the springs are interesting elements, so these components were well studied. In parallel, in order to expand possibilities, new materials have been developed, such as functional materials, such as shape memory alloys (LMF). Helical springs made from LMF are promising components for applications such as actuators / sensors, for the ability to recover large elastic and pseudo-plastic deformations. Currently, these components are mostly obtained through wire forming, either cold or hot, and have consolidated application in the biomedical field, but in the industrial field commercial applications are still limited. In this scenario, using precision casting for this type of component can expand the possibilities and increase the applications in several sectors. On the other hand, it is of broad interest to understand the relation between the mechanical properties and the geometric configurations of these elements. In this context, the main objective of this work is the thermal and mechanical characterization of LMF Ni-Ti helical springs (MLMFNiTi) with different configurations, produced by the invesment casting process, using induction fusion with centrifugal injection (FIC) in ceramic molds. The obtained results showed that the produced springs presented phase transformation characteristic of the phenomena of superelasticity (SE). Through the mechanical tests it was found that the springs generally supported deformations of up to 70%. The dimensional parameters influenced the mechanical behavior for which the step increase, and the wire diameter increased the applied force to subject the springs to the same deformations. Thus, the springs produced have functional characteristics suitable to enhance industrial applications from LMF Ni-Ti.
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Análise do desempenho de uma turbina savonius helicoidal com torção de 180º empregando simulação numéricaOliveira, Cássia Pederiva de January 2014 (has links)
Este trabalho apresenta a simulação numérica do escoamento turbulento em torno de uma turbina eólica de eixo vertical de pequeno porte, Savonius tipo helicoidal com torção de 180° nas pás. Com o intuito de avaliar a metodologia computacional empregada os resultados numéricos obtidos são comparados com os resultados experimental e numérico contidos no estado da arte. Também, compara-se o coeficiente de toque da turbina Savonius helicoidal com a turbina Savonius convencional. As simulações numéricas são baseadas no Método de Volumes Finitos, e para tal emprega-se o programa Fluent /Ansys versão 13.0 que resolve as equações da continuidade e as equações de Navier-Stokes com médias de Reynolds, juntamente com o modelo de turbulência . As simulações são desenvolvidas empregando diferentes malhas computacionais em estudos transientes, tridimensionais, com a turbina estacionária. A avaliação da qualidade da malha é realizada através do método de Índice de Convergência de Malha (GCI) o qual analisa o quão longe os resultados estão da solução assintótica para a malha utilizada. Após a análise da qualidade de malha, realizam-se simulações com a turbina em rotação as quais fazem uso da malha contendo uma região móvel possibilitando a imposição de uma velocidade angular ao rotor. O coeficiente de torque é obtido nas simulações e a partir dele calcula-se o coeficiente de potência. Além da análise do desempenho do rotor realiza-se uma análise qualitativa das características do escoamento sobre a turbina. A turbina Savonius helicoidal apresenta um valor de coeficiente de potência de 0,175 para a razão de velocidade de ponta de 0,58 considerando correção do efeito de bloqueio. Os resultados obtidos apresentam boa concordância com os resultados publicados por outros autores. / This dissertation presents the numerical simulation of the turbulent flow around of a small sized vertical axis wind turbine, consisting in a helical Savonius type with a 180° degree of blade twist. In order to evaluate the used methodology the obtained results are compared with the state of the art numerical and experimental data. It will be also presented the comparison between the torque coefficient of the conventional Savonius turbine and the helical Savonius turbine. The numerical simulations are based on the Finite Volume Method (FVM), using the commercial code Fluent/ANSYS version 13.0, which solves the continuity and Navier-Stokes through the Reynolds time-averaged methodology, including the turbulence model. The simulations are developed using different computational meshes for transient and three-dimensional studies with the stationary turbine. The evaluating the quality of the mesh is performed by of Grid Convergence Index (GCI) method which analyzes how far the results are the asymptotic solution to the mesh used. After the evaluation of the mesh quality, it was simulated a case considering the rotor motion using the moving mesh configuration, allowing the imposition of an angular velocity to the turbine. In the post-processing stage, it is possible to obtain the torque coefficient on the rotor shaft, allowing the calculation of the power coefficient for the turbine. In addition to the performance analysis, it is also made a qualitative analysis of the flow characteristics over the turbine rotor and in both cases presenting a good correspondence with the results in the literature. The helical Savonius turbine presents a value of power coefficient of 0.175 to a tip speed ratio of 0.58 whereas blocking effect correction.
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Avaliação de soluções alternativas para o aumento de capacidade de carga de fundações por estacas helicoidais / Evaluation of alternative solutions to increase helical pile capacityLoana Henriquez Sanchez 27 June 2014 (has links)
A utilização de estacas helicoidais como fundação de linhas de transmissão de energia elétrica tem aumentando significativamente no Brasil. No entanto, em alguns casos de obra, a camada de solo adequada para se instalarem as hélices da estaca encontra-se em profundidade economicamente inviável para o uso deste tipo de fundação. Esta foi a razão que motivou a presente pesquisa, que tem como objetivo avaliar soluções para a instalação de estacas helicoidais mais curtas, ancoradas em solo de capacidade inferior à necessária para atender às cargas de projeto. Nesta dissertação, foram avaliadas duas soluções alternativas para o aumento de capacidade de carga de fundações por estacas helicoidais, para os casos de carregamento de tração e compressão. A primeira alternativa verificada foi a injeção de calda de cimento em torno das hélices da ponta da estaca. A segunda solução testada foi o preenchimento com argamassa em torno da haste da estaca acima das hélices. Foram realizadas na presente pesquisa nove provas de carga (cinco de tração e quatro de compressão): três em estacas helicoidais convencionais, quatro em estacas helicoidais com injeção de calda de cimento e duas em estacas helicoidais com fuste de argamassa. Após a realização de provas de carga nas estacas, estas foram exumadas para se verificar a forma da coluna de argamassa e as formas de bulbos resultantes das injeções realizadas com calda de cimento. A partir dos resultados dos ensaios, foi verificado que a capacidade de carga da estaca á tração pode ser aumentada usando-se as alternativas testadas. Porém, são necessários mais ensaios para avaliar a eficiência destes procedimentos em diferentes condições de solo e configuração de estacas. / The use of helical piles as foundation for transmission lines has increased significantly in Brazil. However, in some sites, the soil layer suitable for installing the pile helices are considerably deep and it is economically unviable to use this type of foundation. This reason motivated the current study, which aims to evaluate solutions for the installation of helical piles anchored in soil with low capacity. In this research, it was evaluated two alternative solutions to improve the helical pile capacity. The first alternative is injecting a water/ cement mixture which is delivered to the ground throught holes, placed between the upper and bottom helices. The second alternative solution is helical piles with a mortar shaft. Nine pile load tests were performed for the present investigation (five in tension and four in compression): three on conventional helical piles, four on helical piles with injection, and two on helical piles with mortar shaft. After that, the helical piles were exhumed for the verification of the shaft shape and the forms of the bulbs resulting from injections performed with cement mixture. The results of these tests indicated that the uplift capacity of helical piles can be increased by using the alternatives tested. However, more tests are needed to evaluate the effectiveness of these procedures, in different soil conditions and pile configurations.
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Atenuação de vibrações em sistemas que utilizam molas de liga de memória de forma / Vibration attenuation in systems that use shape memory alloysSilva, Rafael de Oliveira [UNESP] 31 March 2017 (has links)
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Previous issue date: 2017-03-31 / Diversos estudos relacionados à atenuação de vibrações utilizando materiais inteligentes vem sendo amplamente explorados no meio acadêmico. Neste âmbito, as Ligas de Memória de Forma (LMF) se destacam por apresentarem dissipação de energia vibratória devido ao seu comportamento histerético promovido pelo efeito pseudoelástico. No presente trabalho, dois sistemas com um e dois graus de liberdade, contendo mola helicoidal de LMF como elemento resiliente, são implementados numericamente para demonstrar a atenuação de vibrações ocasionada pelas transformações de fase presentes no material. Para cada um dos sistemas mecânicos investigados, dois modelos termomecânicos são confrontados numericamente visando a obtenção das características de cada modelo em representar a atenuação de vibrações dos sistemas submetidos à carregamentos termo-mecânicos. O trabalho termina comentando as potencialidades da proposta apresentada, discutindo as facilidades e dificuldades encontradas na sua implementação e apontando para o desenvolvimento de futuros estudos. / Several studies regarding the vibration attenuation using intelligent materials have been widely explored in the academic world in engineering. In this context, the shape memory alloys (SMAs) exhibit vibratory energy dissipation due to their hysteretic behavior caused by the pseudoelastic effect. In the present work, two systems with one and two degrees of freedom, containing a SMA helical spring as a resilient element, are numerically implemented to demonstrate the vibration attenuation of the system caused by the phase transformations present in the SMA spring. For each considered mechanical systems, two thermomechanical models are numerically confronted in order to obtain the characteristics of each model in representing the vibration attenuation of the systems submitted to thermo-mechanical loads. This work is concluded presenting the potentialities of the design methodology proposed and future developments to be implemented.
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Otimiza??o do fresamento de roscas internas por interpola??o helicoidalAndrade, Igor Lopes de 26 February 2014 (has links)
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Previous issue date: 2014-02-26 / Conselho Nacional de Desenvolvimento Cient?fico e Tecnol?gico / In machining of internal threads, dedicated tools, known as taps, are needed for each
profile type, diameter, and low cutting speed values are used when compared to main
machining processes. This restriction in the cutting speed is associated with the difficulty of
synchronizing the tool s rotation speed and feed velocity in the process. This fact restricts the
flexibility and makes machining lead times longer when manufacturing of components with
threads is required. An alternative to the constraints imposed by the tap is the thread milling
with helical interpolation technique. The technique is the fusion of two movements: rotation
and helical interpolation. The tools may have different configurations: a single edge or
multiple edges (axial, radial or both). However, thread milling with helical interpolation
technique is relatively new and there are limited studies on the subject, a fact which promotes
challenges to its wide application in the manufacturing shop floor. The objective of this
research is determine the performance of different types of tools in the thread milling with
helical interpolation technique using hardened steel workpieces. In this sense, four tool
configurations were used for threading milling in AISI 4340 quenched and tempered steel (40
HRC). The results showed that climb cut promoted a greater number of machined threads,
regardless of tool configuration. The upcut milling causes chippings in cutting edge, while the
climb cutting promotes abrasive wear. Another important point is that increase in hole
diameter by tool diameter ratio increases tool lifetime / Na usinagem de roscas internas, ferramentas dedicadas, conhecidas como machos r?gidos s?o necess?rios para cada tipo de perfil e di?metro, al?m de reduzidos valores de velocidade de corte quando comparado aos principais processos de usinagem. Esta restri??o
na velocidade de corte est? associada ? dificuldade de sincroniza??o da rota??o e velocidade de avan?o da ferramenta no processo. O fato restringe a flexibilidade e torna os tempos de usinagem longos diante da manufatura de componentes com roscas. Uma alternativa as restri??es impostas pelos machos r?gidos na usinagem de roscas ? o fresamento com a t?cnica de interpola??o helicoidal. A t?cnica ? a fus?o de dois movimentos: rota??o e interpola??o helicoidal. As ferramentas podem ter diferentes configura??es: uma ?nica aresta ou m?ltiplas arestas (no sentido axial, radial ou em ambos). Contudo, o fresamento de roscas com a t?cnica de interpola??o helicoidal ? relativamente novo e restritas pesquisas existem sobre o tema, fato que promove desafios para sua ampla aplica??o no ambiente de manufatura. O objetivo desta pesquisa ? determinar o desempenho dos diferentes tipos de ferramentas no fresamento
de roscas com a t?cnica de interpola??o helicoidal em a?os endurecidos. Neste sentido, quatro ferramentas com diferentes configura??es foram utilizadas para usinagem de roscas em a?o
AISI 4340 no estado temperado e revenido (40 HRC de dureza). Os resultados mostraram que a utiliza??o do corte concordante possibilitou a usinagem de um maior n?mero de roscas, independentemente do tipo de ferramenta. A utiliza??o do corte discordante causou avaria de lascamento nas arestas de corte, enquanto que o corte concordante promoveu desgaste abrasivo. Outro ponto relevante ? que o aumento da rela??o di?metro do furo e di?metro da ferramenta possibilitou incremento da vida da ferramenta
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