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DEVELOPMENT OF A LASER LIFETIME PRESSURE-SENSITIVE PAINT METHOD FOR TURBINE ANALYSISPapa Aye Nyansafo Aye-Addo (11811563) 19 December 2021 (has links)
<p>To increase overall
aircraft engine efficiency, the diameter of the high-pressure turbine is
reduced, leading to low aspect ratio airfoils. Secondary flow dominates in
these low aspect ratio turbines, and the small airfoil geometry inhibits
flush-mounted, full-spatial dynamic pressure measurements with pressure
transducers. Airfoil surface pressure measurements are vital to understanding
the inherently unsteady flow phenomena in turbines. Additionally, aerodynamic performance
data derived from high-resolution surface pressure measurements provide
invaluable data for validating computational fluid dynamics codes used for
prediction. Non-intrusive measurement techniques such as fast-responding
Pressure Sensitive Paint (PSP) offer a potential solution of a full-field optical
measurement of surface pressure fluctuation, with each camera pixel
representing a sensor. The porous binder
improves the dynamic response of PSP,
making it suitable for unsteady flow environments such as turbomachinery
applications. In this view, the overall objective of the current doctoral
research is to develop a lifetime PSP method using laser-based excitation for
surface pressure measurement on a new class of high-pressure turbines. </p>
<p>The overall research
goal was subdivided into three main strategies. (1) A pulse lifetime calibration
procedure of a porous polymer/ceramic binder PSP was developed in a
pressure-controlled chamber to assess the correlation between pressure and time-resolved
luminescent lifetime, pressure sensitivity, and signal-to-noise ratio. (2) The
lifetime technique was implemented for surface pressure measurements in a
linear test section to measure high spatial pressure gradients and resolve
unsteady flow features. A data reduction routine and an optimal binning bundle
of pixels were proposed for calibration analysis to reduce the overall pressure
uncertainty. Uncertainty quantification and sensitivity analysis were also
completed to determine the parameters with a substantial effect on the pressure
uncertainty. (3) The pulse lifetime method was demonstrated on a high-pressure
turbine vane suction surface at engine representative conditions. The surface pressure
data were corroborated with static pressure tappings and computational
simulations. This research effort provided new insights into time-resolved
luminescent lifetime PSP techniques. Steady and unsteady flow features from
surface pressure measurements were identified using a precise calibration
method. The lifetime pulse method was effective in a high-pressure turbine flow
field, paving the way for back-to-back PSP experiments with different turbine
geometries. </p>
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AEROTHERMAL MEASUREMENTS IN A TIGHT CLEARANCE HIGH-SPEED TURBINEAntonio Castillo Sauca (10989702) 07 December 2024 (has links)
<p dir="ltr">Tip leakage flows in unshrouded turbines lead to significant pressure losses and heat loads, both on the rotating blades and the adjacent casing surface. These penalties are influenced by the tip clearance size, highly pertinent to the new generation of small-core high-speed turbines. Tailored to decrease tip leakage effects, small-core turbines feature running clearances below 0.3mm, making small blade-to-blade clearance variations extremely relevant for the machine's performance. Therefore, tip clearance monitoring and assessment of the leakage flow structures are paramount to design strategies for this class of turbines. Due to the limitations of commercially available CFD tools to accurately resolve highly detached unsteady flows, in-situ empirical observations are required. Furthermore, the documentation of flow field relationships with the tip clearance is highly valuable for in-service engine applications, such as tip clearance estimations from more accessible measurements to provide feedback for clearance control systems.</p><p dir="ltr">The dissertation developed hereafter performs aerothermal measurements in the casing end wall of a small-core high-speed turbine at engine-representative conditions and a wide range of clearance values. A novel in-situ calibration procedure for capacitance probes is tailored to reduce the required clearance measurements and the experimental time. Its uncertainty analysis demonstrates improved prediction bands, supporting this method for tight clearance measurements. A thorough evaluation of the casing static pressure is performed with high-frequency miniature pressure transducers. Specific trends are identified with independent variations of operating pressure ratio, rotational speed, and tip clearance. The results revealed the existence of a clearance-dependent threshold rotational blade tip Reynolds, where the circumferential directionality of tip leakage flows reverses. The analysis of the convective heat flux field with varying operating parameters was achieved with Atomic Layer Thermopile sensors. The computed adiabatic parameters and unsteady contributors reveal high influence of the temperature field on the convective heat flux mechanisms. Lastly, the evaluation of the unsteady terms with tip clearance unveil the shift of thermal loads from the pressure to the suction side of the blade tip.</p><p dir="ltr">The achieved results have provided valuable insight into the underlying aerothermal mechanisms governing the tip clearance region, as well as connections with tip clearance size that could potentially be implemented on engine application systems.</p>
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