Thesis (MScEng (Mechanical and Mechatronic Engineering))--University of Stellenbosch, 2011. / Please refer to full text to view abstract. / Imported from http://etd.sun.ac.za. / np2011

<p>Project Safe Sleeping Position (SSP) contains all parts in a product development phase. The project comprises the whole cycle from idea to a complete product where all aspects are included. The scope is to develop an innovative solution for a common known problem and work with all parts within the man-machine-way. The result is an inflatable product which secures a child in the correct way for the seatbelt to work properly in the rearseat of a car. Ergonomics, technical extent, usability, design, construction, product solutions and market potential are some of all parts witch the project includes. The targetgroup for the project is children 4 to 12 years old, but there is a great potential for a further development to provide a solution for adults. </p><p>Signed project managers are commissioned by Volvo Car Corporation (VCC), a large car manufacturer with the whole world as the market. This sets requirements to the product to be adaptable to all markets without cutting down on usability. Except the assigner, the project comprises several partners, both companies, independent organizations and students at Halmstad University.</p>

Since the 1970's, NASA has relied on the use of rigid aeroshells and supersonic parachutes to enable robotic mission to Mars. These technologies are constrained by size and deployment condition limitations that limit the payload they can deliver to the surface of Mars. One candidate technology envisioned to replace the supersonic parachute is the supersonic inflatable aerodynamic decelerator (IAD). This dissertation presents an overview of work performed in maturing a particular type of IAD, the tension cone. The tension cone concept consists of a flexible shell of revolution that is shaped so as to remain under tension and resist deformation. Systems analyses that evaluated trajectory impacts of a supersonic IAD demonstrated several key advantages including increases in delivered payload capability of over 40%, significant gains in landing site surface elevation, and the ability to accommodate growth in the entry mass of a spacecraft. A series of supersonic wind tunnel tests conducted at the NASA Glenn and Langley Research Centers tested both rigid and flexible tension cone models. Testing of rigid force and moment models and pressure models demonstrated the new design to have favorable performance including drag coefficients between 1.4 and 1.5 and static stability at angles of attack from 0º to 20º. A separate round of tests conducted on flexible tension cone models showed the system to be free of aeroelastic instability. Deployment tests conducted on an inflatable model demonstrated rapid, stable inflation in a supersonic environment. Structural modifications incorporated on the models were seen to reduce inflation pressure requirements by a factor of nearly two. Through this test program, this new tension cone IAD design was shown to be a credible option for a future flight system. Validation of CFD analyses for predicting aerodynamic IAD performance was also completed and the results are presented. Inviscid CFD analyses are seen to provide drag predictions accurate to within 6%. Viscous analyses performed show excellent agreement with measured pressure distributions and flow field characteristics. Comparisons between laminar and turbulent solutions indicate the likelihood of a turbulent boundary layer at high supersonic Mach numbers and large angles of attack.

Project Safe Sleeping Position (SSP) contains all parts in a product development phase. The project comprises the whole cycle from idea to a complete product where all aspects are included. The scope is to develop an innovative solution for a common known problem and work with all parts within the man-machine-way. The result is an inflatable product which secures a child in the correct way for the seatbelt to work properly in the rearseat of a car. Ergonomics, technical extent, usability, design, construction, product solutions and market potential are some of all parts witch the project includes. The targetgroup for the project is children 4 to 12 years old, but there is a great potential for a further development to provide a solution for adults. Signed project managers are commissioned by Volvo Car Corporation (VCC), a large car manufacturer with the whole world as the market. This sets requirements to the product to be adaptable to all markets without cutting down on usability. Except the assigner, the project comprises several partners, both companies, independent organizations and students at Halmstad University.

This master’s thesis describes the design of the travel trailer. The main aim of the work was to create a draft of a folding trailer in off-road configuration. The final design brings a new look at the solution of folding caravans and trailers, especially in the use of inflatable technology for the construction of a folding tent liner. The basic parameters are reduced and the shape solution in the travel state is minimalistic with regard to the use of the folding system.

Many landing sites of scientific interest on Mars including most of the Southern Hemisphere at elevations above 2km Mars Orbiter Laser Altimeter reference are inaccessible due to current limitations in precision entry guidance and payload deceleration. Precision guidance and large payload deceleration is challenging due to the thin Martian atmosphere, large changes in free stream conditions during entry, and aerothermal and aerodynamic instability concerns associated with control systems with direct external flow field interaction. Such risks have descoped past Mars missions to unguided entry with the exception of Mars Science Laboratory's (MSL) bank angle guidance. Consequently, prior to MSL landing ellipses were on the order of 100's of km. MSL has approached the upper limit of payload deceleration capability for rigid, blunt body sphere cone aeroshells used on all successful Mars entry missions. Hypersonic Inflatable Aerodynamic Decelerators (HIADS) are in development for larger payload deceleration capability through inflated aeroshell diameters greater than rigid aeroshells constrained by the launch rocket diameter, but to date there has been limited dynamics, control, and guidance development for their use on future missions. This dissertation develops internal moving mass actuator (IMMA) control systems for improving Mars precision entry guidance of rigid capsules and demonstrating precision guidance capability for HIADs. IMMAs provide vehicle control moments without direct interaction with the external flow field and can increase payload mass delivered through reducing propellant mass for control and using portions of the payload for the IMMAs. Dynamics models for entry vehicles with rotation and translation IMMAs are developed. IMMA control systems using the models are developed for two NASA vehicle types: a 2.65 m, 602 kg Mars Phoenix-sized entry capsule and an 8.3 m, 5.9 metric ton HIAD approaching payload requirements for robotic precursor missions for future human missions. Linear Quadratic controllers with integral action for guidance command tracking are developed for translation and rotation IMMA configurations. Angle of attack and sideslip guidance laws are developed as an alternative to bank angle guidance for decoupling range and cross-range control for improved precision entry guidance. A new variant of the Apollo Earth return terminal guidance algorithm is implemented to provide the closed-loop angle of attack range control commands. Nonlinear simulations of the entire 8 degree of freedom closed-loop systems demonstrate precision guidance to nominal trajectories and final targets for off-nominal initial entry conditions for flight path angle, range, cross-range, speed and attitude. Mechanical power studies for IMMA motion show rotation IMMA require less total mechanical power than translation actuators, but both systems have low nominal mechanical power requirements (below 100 Watts). Precision guidance for both systems to terminal targets greater than 38 km down-range from an open-loop ballistic entry is shown for low mechanical power, low CM displacement, (< 4.5 in) and at low internal velocities (< 2 in/s) over significant dynamic pressure changes. The collective precision guidance results and low mechanical power requirements show IMMA based entry guidance control systems constitute a promising alternative to thruster based control systems for future Mars landers. / Ph. D.

The incorporation of inflatable structures into aerospace systems can produce significant advantages in stowed volume to mechanical effectiveness and overall weight. Many applications of these ultra-lightweight systems are designed to precisely control internal or external surfaces, or both, to achieve desired performance. The modeling of these structures becomes complex due to the material nonlinearities inherent to the majority of construction materials used in inflatable structures. Furthermore, accurately modeling the response and behavior of the interfacing boundaries that are common to many inflatable systems will lead to better understanding of the entire class of structures. The research presented involved using nonlinear finite element simulations correlated with photogrammetry testing to develop a procedure for defining material properties for commercially available polyurethane-coated woven nylon fabric, which is representative of coated materials that have been proven materials for use in many inflatable systems. Further, the new material model was used to design and develop an inflatable pathfinder system which employs only internal pressure to control an assembly of internal membranes. This canonical inflatable system will be used for exploration and development of general understanding of efficient design methodology and analysis of future systems. Canonical structures are incorporated into the design of the phased pathfinder system to allow for more universal insight. Nonlinear finite element simulations were performed to evaluate the effect of various boundary conditions, loading configurations, and material orientations on the geometric precision of geometries representing typical internal/external surfaces commonly incorporated into inflatable pathfinder system. The response of the inflatable system to possible damage was also studied using nonlinear finite element simulations. Development of a correlated material model for analysis of the inflatable pathfinder system has improved the efficiency of design and analysis techniques of future inflatable structures.

UAV development and usage has increased dramatically in the last 15 years. In this time frame the potential has been realized for deployable UAVs to the extent that a new class of UAV was defined for these systems. Inflatable wing UAVs provide a unique solution for deployable UAVs because they are highly packable (some collapsing to 5-10% of their deployed volume) and have the potential for the incorporation of wing shaping. In this thesis, aerodynamic coefficients and aileron effectiveness were derived from the equations of motion of aircraft as necessary parameters for autonomous flight. A wind tunnel experiment was performed to determine the aerodynamic performance of a bumpy inflatable wing airfoil for comparison with the baseline smooth airfoil from which it was derived. Results showed that the bumpy airfoil has improved aerodynamics over the smooth airfoil at low-Re. The results were also used to create aerodynamic performance curves to supplement results of aerodynamic modeling with a smooth airfoil. A modeling process was then developed to calculate the aileron effectiveness of a wing shaping demonstrator aircraft. Successful autonomous flight tests were then performed with the demonstrator aircraft including in-flight aileron doublets to validate the predicted aileron effectiveness, which matched within 8%.

This master’s thesis deals with ultra lightweight structural design concept of a lunar habitat. The beginning of the thesis is focused on basic properties of the Moon and different concept designs of lunar habitats and bases. Afterwards the main concept is introduced with defined loads followed by application of loads on the construction and design of main parts of the construction, especially design of an inflatable beam. Thesis is ended by manufacturing technology of an inflatable beam and design concept of main structural nodes.

Cette thèse fait partie du projet beyond the sea® qui a pour but de développer la traction par cerf-volant à boudins gonflés (kite) comme système de propulsion auxiliaire des navires. Comme le kite est une structure souple, il est nécessaire de mettre en place une boucle d’interaction fluide-structure pour calculer la géométrie du kite en vol et ses performances aérodynamiques. Un modèle de Ligne Portante 3D Non-Linéaire a été développé pour pouvoir gérer ces ailes non planes, avec des angles de dièdre et de flèche qui varient le long de l’envergure, et également pour pouvoir prendre en compte la non-linéarité du coefficient de portance de la section aérodynamique. Le modèle a été vérifié par des simulations RANSE sur différentes géométries et donne des résultats satisfaisants pour des angles d’incidence et de dérapage variant jusqu’à 15°, avec des différences relatives de quelques pour cent pour l’estimation de la portance globale de l’aile. Les résultats locaux sont aussi correctement estimés, le modèle est capable d’estimer la position du minimum et du maximum de chargement local, selon l’envergure de l’aile, et cela même pour une aile en dérapage. En parallèle, un modèle structure a été développé. L’idée principale du modèle Kite as a Beam est de réduire le kite à un ensemble d’éléments poutre, chacun équivalent à une partie du kite composé d’une section du boudin d’attaque, de deux lattes gonflées et de la canopée correspondante. Le modèle Kite as a Beam a été comparé à un modèle éléments finis complet du kite sur des cas de déplacements élémentaires. Les résultats montrent certaines différences de comportement entre les deux modèles, avec notamment une surestimation de la raideur en torsion pour le modèle Kite as a Beam. Finalement, le modèle Kite as a Beam a été couplé avec la Ligne Portante 3D Non-Linéaire, puis comparé au modèle éléments finis, couplé également avec la Ligne Portante. La réduction du temps de calcul est réellement importante mais les résultats de la comparaison montrent la nécessité de calibrer le modèle Kite as a Beam pour pouvoir retrouver correctement les résultats du modèle éléments finis. / The present thesis is part of the beyond the sea® project which aims to develop tethered kite systems as auxiliary devices for ship propulsion. As a kite is a flexible structure, fluid-structure interaction has to be taken into account to calculate the flying shape and aerodynamic performances of the wing. A 3D Non-Linear Lifting Line model has been developed to deal with non-straight kite wings, with dihedral and sweep angles variable along the span and take into account the non-linearity of the section lift coefficient. The model has been checked with 3D RANSE simulations over various geometries and produces satisfactory results for range of incidence and sideslip up to 15°, with typical relative differences of few percent for the overall lift. The local results are also correctly estimated, the model is able to predict the position of the minimum and maximum loading along the span, even for a wing in sideslip. Simultaneously, a structure model has been developed. The core idea of the Kite as a Beam model is to approximate a Leading Edge Inflatable kite by an assembly of beam elements, equivalent each to a part of the kite composed of a portion of the inflatable leading edge, two inflatable battens and the corresponding canopy. The Kite as a Beam model has been compared to a complete kite Finite Element model over elementary comparison cases. The results show the behaviour differences of the two models, for example the torsion stiffness is globally overestimated by the Kite as a Beam model. Eventually, the Kite as a Beam model coupled with the 3D Non-Linear Lifting Line model is compared to the complete finite element model coupled with the 3D Non-Linear Lifting Line model. The gain in computation time is really significant but the results show the necessity of model calibration if the Kite as a Beam model should be used to predict the results of the complete finite element model.