Order was given for the prodiction of 20 000 pieces of fixing washers. In this case was chosen injection moulding technology. Based on the research, a structural design of the mold was prepared together with the drawing documentation. From the range of materials, it was chosen polypropilene MOSTEN GB218, which is suitable for the given produstion. The simulation verified the reliability and quality of production. The parameters of injection moulding were determined by calculations, and the machine J180ADS – 180U was selected base of them. In the economic evaluation, the total costs for the production of the entire series were established on Nc=19626,43€.

Diploma thesis deals with the development of injection moulding machine design. It is a type of industrial machine, which is designed for production of plastic parts by technology of compression molding. Injection and closing units in the machine are vertical orientated to each other. Injection moulding machine is equipped with rotary table. The main task of diploma work is to design an injection moulding machine with original shape for the future. Conception of the machine is based on present progresive technical solutions. Design of the machine tolerates main ergonomic demands and make the work for operating personnel easier.

Plastic injection moulding machines are a positive example of the possibilities in terms of performance and energy efficiency of modern hydraulic drives technology. In addition to the performance and energy efficiency of the machines, the quality of the plastic mouldings and an easy to use machines control is the focus. To ensure a constant plastics part quality the set process parameters of the injection moulding machines are kept constant by appropriate closed loop control strategies today. Assuming a constant quality of the processed plastic raw material, this strategy is effective. If it comes to a qualitative variation in the processed plastics, which often leads to a change in viscosity of the plastics melt, keeping processing parameters constant will not lead to a constant quality of the moulded parts. The deviations in the plastics viscosity have such a great influence on the moulding process that the relevant process parameters have to be adjusted manually in many cases. Often the stroke of the reciprocating screw system has to be adapted to reach a constant filling volume of the cavity and therefore avoid burr formation or short shots. In this paper an approach for adaptive process control is introduced. This control loop is able to correct the set points of specific machines parameters online within the production cycle and therefore is able to avoid changes in the produced parts quality.

This paper studies a method for active electrohydraulic force compensation in industrial scale high power applications. A valve controlled cylinder moves a mass using the force of inertia to compensate for the reaction forces of an industrial process. Two strategies for force compensation are developed and investigated in a 160 ton clamping unit of an injection moulding machine to significantly reduce the excitation. Results of the different strategies are shown and evaluated. Advantages and drawbacks of the developed electrohydraulic force compensation are discussed.

The master thesis deals with the design of geometry of plates of the injection molding unit using the FEM tool Topological Optimization. The reason for this is to reduce the weight of these components, which is beneficial in the transport and assembly of the injection molding machine. However, the final models of geometry of plates must meet certain requirements in terms of the limit state of deformation, the limit state to the critical value of the equivalent stress. This condition involves both limit state of elasticity and limit state of fatigue. Computational modeling and also Topological Optimization are performed in ANSYS Workbench.

The aim of this diploma thesis is to ascertain the process of injecting the wax through an injection moulding machine under certain input conditions and with the help of the simulation program Cadmould 3D-F®, to perfect the injection and the following solidification of the wax. Only thanks to a perfect injection and the following solidification of the wax, a precise wax pattern can be made. In order to compare the process of injecting the wax mixture, we are helped by the Cadmould 3D-F® simulation program and the records of the injection taken by a video camera. In this thesis a simulation program used when simulating the injection of plastics was applied, as a means of comparison. In this case the similarity between the rheological characteristics of both wax and plastic was exploited.

This study aims to improve the design of the feeding system of industrial horizontal rubber injection moulding machines. There are many ways to implement this research. Still, the suitable design is to implement such a mechanism that will help reduce the operator intervention in the feeding system of the injection moulding machine. The FEM analysis is used to understand the real-world situation on the feed part or assembly. This analysis also provides the ability to detect the potential issues in the design, including the tension area of design and the weak spots. In the industrial horizontal rubber injection moulding machine, the same technique is used to evaluate the feeding system and based on it, the roller conveyor is designed. The 3D model is implemented using Cad software. The selection of motor for the roller conveyor and the power transmission system is also extracted to maintain the quality and enhance the feeding system's productivity. In the research, a design is presented to improve the feeding system in which the conveyor belt is designed, which provides complete support for the feeding system.

Plastic injection moulding machines are a positive example of the possibilities in terms of performance and energy efficiency of modern hydraulic drives technology. In addition to the performance and energy efficiency of the machines, the quality of the plastic mouldings and an easy to use machines control is the focus. To ensure a constant plastics part quality the set process parameters of the injection moulding machines are kept constant by appropriate closed loop control strategies today. Assuming a constant quality of the processed plastic raw material, this strategy is effective. If it comes to a qualitative variation in the processed plastics, which often leads to a change in viscosity of the plastics melt, keeping processing parameters constant will not lead to a constant quality of the moulded parts. The deviations in the plastics viscosity have such a great influence on the moulding process that the relevant process parameters have to be adjusted manually in many cases. Often the stroke of the reciprocating screw system has to be adapted to reach a constant filling volume of the cavity and therefore avoid burr formation or short shots. In this paper an approach for adaptive process control is introduced. This control loop is able to correct the set points of specific machines parameters online within the production cycle and therefore is able to avoid changes in the produced parts quality.

This paper studies a method for active electrohydraulic force compensation in industrial scale high power applications. A valve controlled cylinder moves a mass using the force of inertia to compensate for the reaction forces of an industrial process. Two strategies for force compensation are developed and investigated in a 160 ton clamping unit of an injection moulding machine to significantly reduce the excitation. Results of the different strategies are shown and evaluated. Advantages and drawbacks of the developed electrohydraulic force compensation are discussed.

The thesis deals with the design of a robotic workplace for the operation of injection moulding machines. It is concerned with the design of the workplace component deployment and the evaluation of the best variant using a multi-criteria assessment. In detail, attention is paid to the end effectors of industrial robots and the assembly workplace, where finishing operations take place. Finally, the risk analysis and technical and economic evaluation of the proposed workplace are carried out.