Shock compaction experiments were performed on soft magnetic phases Fe₄N and Fe₁₆N₂, and hard magnetic phases Nd₂Fe₁₄B and Sm₂Fe₁₇N₃ in order to determine their thermo-mechanical stability during shock loading and explore the possibility of fabricating a textured nanocomposite magnet. Gas gun experiments performed on powders pressed in a three capsule fixture showed phase transformations occurring in Fe₄N, Fe₁₆N₂, and Nd₂Fe₁₄B, while Sm₂Fe₁₇N₃ was observed to be relatively stable. Shock compaction of FCC Fe₄N resulted in a partial transformation to HCP Fe₃N, consistent with previous reports of the transition occurring at a static pressure of ~3 GPa. Shock compaction of Fe₁₆N₂ produced decomposition products alpha-Fe, Fe₄N, and FeN due to a combination of thermal effects associated with dynamic void collapse and plastic deformation. Decomposition of Nd-Fe-B, producing alpha-Fe and amorphous Nd-Fe-B, was observed in several shock consolidated samples and is attributed to deformation associated with shock compaction, similar to decomposition reported in ball milled Nd-Fe-B. No decomposition was observed in shock compacted samples of Sm-Fe-N, which is consistent with literature reports showing decomposition occurring only in samples compacted at a pressure above ~15 GPa. Nd-Fe-B and Sm-Fe-N were shown to accommodate deformation primarily by grain size reduction, especially in large grained materials. Hard/Soft composite magnetic materials were formed by mixing single crystal particles of Nd-Fe-B with iron nanoparticles, and the alignment-by-magnetic-field technique was able to introduce significant texture into green compacts of this mixture. While problems with decomposition of the Nd₂Fe₁₄B phase prevented fabricating bulk magnets from the aligned green compacts, retention of the nanoscale morphology of the alpha-Fe particles and the high alignment of the green compacts shows promise for future development of textured nanocomposite magnets through shock compaction.

Made available in DSpace on 2014-12-17T15:15:04Z (GMT). No. of bitstreams: 1 AnaKGA_DISSERT.pdf: 1807771 bytes, checksum: 5500fb357c9de3200037867308a2a9b6 (MD5) Previous issue date: 2014-07-25 / Coordena??o de Aperfei?oamento de Pessoal de N?vel Superior / Iron nitrite films, with hundred of nanometers thick, were deposited using the Cathodic cage plasma nitriding method, with a N2/H2 plasma, over a common glass substract. The structure, surface morphology and magnetic properties were investigated using X-ray diffractometry (XRD), atomic force microscopy (AFM) and vibrating sample magnetometer (VSM). XRD shows the formation of γ FeN phase and a combination of ζFe2N + ɛFe3N phases. The film s saturation magnetization and coercivity depends on morphology, composition, grain size and treatment temperature. Temperature raising from 250 ?C to 350 ?C were followed by an increase in saturation magnetization and film s surface coercivity on the parallel direction in relative proportion. This fact can be attributed to the grain sizes and to the different phases formed, since iron rich fases, like the ɛFe3N phase, emerges more frequently on more elevated treatment s temperature. Using this new and reasonably low cost method, it was possible to deposit films with both good adhesion and good magnetic properties, with wide application in magnetic devices / Filmes de nitreto de ferro, com centenas de nanometros de espessura foram depositados pelo m?todo de deposi??o/nitreta??o por Gaiola Cat?dica utilizando um plasma de N2/H2 sobre um substrato de vidro comum. A estrutura, morfologia da superf?cie e propriedades magn?ticas foram investigadas com o uso de Difratometria de Raio-X (DRX), Microscopia de For?a At?mica (MFA) e Magnet?metro de Amostra Vibrante (MAV). A DRX exibe a forma??o da fase γ FeN e mistura de fases ζFe2N + ɛFe3N. A magnetiza??o de satura??o e coercividade dos filmes de nitreto de ferro dependem da morfologia, composi??o, tamanho de gr?o e temperatura de tratamento. Com o aumento da temperatura de 250 para 350 ?C, a magnetiza??o de satura??o e a coercividade na dire??o paralela ? superf?cie dos filmes tamb?m aumentam em propor??o relativa. Isto pode ser atribu?do aos tamanhos de gr?os e ?s diferentes fases formadas, j? que fases ricas em ferro como ɛFe3N surgem com frequ?ncia maior em temperaturas de tratamento mais elevadas. Neste estudo foi poss?vel a deposi??o de filmes de boa ades?o e boas propriedades magn?ticas com grande aplica??o em dispositivos magn?ticos por um m?todo novo e de baixo custo

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L'objectif de ce travail de thèse consistait à développer d'une technologie de mise en forme de poudres d'aciers faiblement alliés nitrurées afin d'introduire le nitrure ε-Fe2-3N dans la masse de la pièce mécanique.Pour atteindre cet objectif, deux voies ont été étudiées :- réaliser des pièces frittées à partir de poudre d'acier nitrurée ou nitrurée-enrobée (contenant une teneur importante en nitrure ε),- nitrurer et densifier une poudre d'acier pendant l'étape de frittage.La nitruration d'une poudre d'acier 4140 lors du frittage en CIC s'est avérée insuffisante vis-à-vis des teneurs en nitrure ε nécessaires pour l'application industrielle.L'étude de la stabilité, en CIC, de la poudre d'acier 4140 nitrurée a démontré la conservation des nitrures γ' et ε en grande proportion jusqu'à des températures de 650°C, quel que soit la nature du cycle de CIC appliqué. L'étude de la stabilité, à 600°C, de poudres d'acier nitrurées placées en capsules scellées a montré une légère dénitruration de ces poudres pendant le traitement.Des essais de densification de ces poudres d'acier nitrurées ont ensuite été réalisés par frittage SPS puis CIC. Afin de densifier les particules d'acier nitrurées, nous avons choisi d'utiliser un liant. Les essais de frittage SPS ont permis de mettre en évidence les paramètres expérimentaux les plus pertinents pour l'obtention d'un matériau dense et comportant le nitrure ε, et de proposer des préconisations sur les compositions acier-liant. Ces compositions ont été testées en CIC avec succès. Deux d'entre elles ont ainsi permis l'obtention de matériaux denses aux propriétés tribologiques et mécaniques satisfaisantes pour l'application industrielle. / The aim of this Ph.D thesis was to develop a technology to shape nitrided low-alloyed steels powders to introduce the ε-Fe2-3N nitride in the volume of the mechanical component.To achieve this goal, two approaches were considered:- the sintering of coated nitrided steel powder or nitrided steel powder (containing a high content of ε nitride),- the simultaneous densification and nitriding of low-alloy steel powder during the sintering step.Nitriding 4140 steel powder during hot isostatic pressing (HIP) does not allow producing sufficient ε-phase content for industrial application.The stability study of nitrided 4140 steel powder during HIP shows that a huge proportion of nitrides (γ' and ε) is conserved at 650°C, regardless of the HIP cycle. The stability study, at 600°C, of nitrided steel powders placed in sealed evacuated glass tubes, shows a slight denitriding of these powders during the process.Thus, densification of these nitrided steel powders was made by spark plasma sintering (SPS) and HIP. To densify the nitrided steel particles, we have used a copper-phosphorous binder. From SPS experiments, we have deduced the most relevant experimental parameters to obtain a dense material containing ε-phase, and we have proposed recommendations on the composition of nitrided steel-binder mixture. The identified compositions were successfully sintered by HIP. Two of them allow obtaining dense materials with interesting tribological and mechanical properties for industrial application.