<p>Disertacija obrađuje problematiku praktičnog uvođenja opterećenja izazvanih<br />zako&scaron;avanjem dizalice u normiranu proceduru dokaza zamorne čvrstoće njene noseće<br />konstrukcije. U prvom delu rada koncizno je izložena teorijska podloga zako&scaron;avanja<br />mosne dizalice, neophodna za potpunije razumevanje relevantnih obeležja predmeta<br />istraživanja. Predložene su metode za eksperimentalnu determinaciju bočnih sila u<br />interakciji točak &ndash; &scaron;ina, odn. vodeća rolna &ndash; &scaron;ina. Testiranje predloženih metoda<br />spovedeno je kroz eksperimente na realnom objektu &ndash; jednogredoj električnoj mosnoj<br />dizalici nosivosti 3,2 t i raspona 8,91 m. Komentarisani su reprezentativni rezultati i<br />date su smernice za sprovođenje dokaza zamorne čvrstoće detalja noseće konstrukcije<br />dizalice, uzimajući u obzir pri tom i spektre sila zako&scaron;enja. Takođe je ukazano i na<br />neke nejasnoće i nedorečenosti u važećim standardima, a u vezi proračunskog<br />određivanja sila zako&scaron;enja.</p> / <p>The dissertation deals with the problem of practical application of loadings caused by<br />crane skewing, in normative procedures of fatigue strength proof calculations of crane<br />supporting structure. In the first part, the theoretical framework of bridge crane<br />skewing, necessary for better understanding of relevant characteristics of the research<br />topic, has been concisely elaborated. Methods are proposed for experimental<br />determination of lateral forces in wheel/rail and guiding roller/rail contacts. These<br />methods were tested through a series of experiments on a real object &ndash; an electrically<br />driven single girder bridge crane with a capacity of 3.2 t, and span 8.91 m. Some<br />representative measurement results are discussed and guidelines are given for<br />performing the fatigue strength proof calculation of crane supporting structure details,<br />taking into account skewing forces spectra, too. Also, attention has been drawn to<br />certain unclear points and inconsistencies in norms in force, concerning calculative<br />determination of skewing forces.</p>

Este trabalho discutiu a relação entre o espaçamento inter-estrias , isto é, a taxa de propagação da trinca microscópica SL (local) e SP (projetada) e a taxa de propagação macroscópica , da/dN, obtido após o ensaio de propagação de trinca por fadiga. Corpos de prova compacto C(T) foram extraídos na orientação LT do centro de uma placa laminada de liga de alumínio SAE-AMS 7475 T7351 onde posteriormente foram realizados ensaios de fadiga sob carga ou &#916K constantes, à temperatura ambiente de acordo com a Norma ASTM-E647 (1993). Para o ensaio sob carga constante foram obtidos os dados do estágio II e III da curva da/dN vs. &#916K. Para o ensaio de fadiga sob &#916K constante, quatro níveis de &#916K foram utilizados com taxas de crescimento de trinca variando entre 0,15 à 2,4 &#956m/ciclo. Adicionalmente foram realizados ensaios de tenacidade à fratura, KIC nas direções LT e TL conforme a Norma ASTM-E1820 (1999). A análise fratográfica por microscopia eletrônica de varredura foi conduzida no ensaio de fadiga a &#916K constante para determinar os espaçamentos inter-estrias. As taxas de propagação macroscópica e microscópica foram comparadas e boas correlações foram obtidas para um intervalo entre 0,1 a 1,0 &#956m/ciclo. Através da técnica proposta por Berkovitz (1995), o espectro de carregamento foi estimado através da técnica de parametrização do fator K e os resultados foram comparados ao espectro de carregamento real imposto pela máquina de ensaio. Utilizando o espaçamento inter-estrias local, SL, e para valores de &#916K menores que 23 MPam 1/2 (região de Paris), a estimativa de carregamento exibiu um erro menor que 15%. As vidas estimadas em propagação fornecidas pelas taxas microscópicas de propagação de trinca foram comparadas à vida real de propagação obtida a partir da taxa de propagação de trinca macroscópica e o erro absoluto entre ambos os valores foi menor que 15,7 %. Estes resultados sugerem que a vida em fadiga e o espectro de carga podem ser adequadamente estimados utilizando o espaçamento inter-estrias local, SL. / This work discusses the relationship between striation spacing, i.e. the microscopic crack propagation rate, SL (local) e SP (projected), as measured in post-mortem fractographic inspection of fatigue fractured surfaces, and the macroscopic crack propagation rate, da/dN, as monitored during fatigue crack growth tests. Compact tensile specimens C(T) were extracted in LT orientation from the core of a laminated plate of a SAE-AMS 7475-T7351 Al alloy and subsequently fatigue tested either at constant load or at constant &#916K, at room temperature, according to ASTM-E647. For constant amplitude loading fatigue tests, da/dN- &#916K data points were obtained for Regions II and III of crack growth curve. For constant &#916K fatigue tests, four &#916K levels were selected to give crack growth rates typically ranging from 0.15 to 2.4 &#956m/cycle. Additionally, KIC fracture toughness tests were performed in both LT and TL directions, according to ASTM E1820. SEM fractographic analysis was conducted on constant &#916K fatigue specimens, in order to determine striation spacing created during the fatigue test. Macro- and microscopic crack growth rates were compared and good correlation have been obtained for data within the range from 0,1 to 1,0 &#956m/ciclo. Using the technique proposed by Berkovitz, loading history was estimated by the K-factor parametrization and the results were compared to the true loading spectrum imposed by the testing machine. Using the local striation spacing SL and for &#916K values lower than 23 MPam 1/2 (Paris region), the estimated loading exhibits an error less than 15%. Propagation life estimated by local striation spacing (microscopic crack growth rate) was compared to the true propagation life obtained from macroscopic crack growth rate values and the absolute difference between them was less than 15,7%. These results suggest that both life and loading history can be adequately estimated using the local SL striation spacing values.

Este trabalho discutiu a relação entre o espaçamento inter-estrias , isto é, a taxa de propagação da trinca microscópica SL (local) e SP (projetada) e a taxa de propagação macroscópica , da/dN, obtido após o ensaio de propagação de trinca por fadiga. Corpos de prova compacto C(T) foram extraídos na orientação LT do centro de uma placa laminada de liga de alumínio SAE-AMS 7475 T7351 onde posteriormente foram realizados ensaios de fadiga sob carga ou &#916K constantes, à temperatura ambiente de acordo com a Norma ASTM-E647 (1993). Para o ensaio sob carga constante foram obtidos os dados do estágio II e III da curva da/dN vs. &#916K. Para o ensaio de fadiga sob &#916K constante, quatro níveis de &#916K foram utilizados com taxas de crescimento de trinca variando entre 0,15 à 2,4 &#956m/ciclo. Adicionalmente foram realizados ensaios de tenacidade à fratura, KIC nas direções LT e TL conforme a Norma ASTM-E1820 (1999). A análise fratográfica por microscopia eletrônica de varredura foi conduzida no ensaio de fadiga a &#916K constante para determinar os espaçamentos inter-estrias. As taxas de propagação macroscópica e microscópica foram comparadas e boas correlações foram obtidas para um intervalo entre 0,1 a 1,0 &#956m/ciclo. Através da técnica proposta por Berkovitz (1995), o espectro de carregamento foi estimado através da técnica de parametrização do fator K e os resultados foram comparados ao espectro de carregamento real imposto pela máquina de ensaio. Utilizando o espaçamento inter-estrias local, SL, e para valores de &#916K menores que 23 MPam 1/2 (região de Paris), a estimativa de carregamento exibiu um erro menor que 15%. As vidas estimadas em propagação fornecidas pelas taxas microscópicas de propagação de trinca foram comparadas à vida real de propagação obtida a partir da taxa de propagação de trinca macroscópica e o erro absoluto entre ambos os valores foi menor que 15,7 %. Estes resultados sugerem que a vida em fadiga e o espectro de carga podem ser adequadamente estimados utilizando o espaçamento inter-estrias local, SL. / This work discusses the relationship between striation spacing, i.e. the microscopic crack propagation rate, SL (local) e SP (projected), as measured in post-mortem fractographic inspection of fatigue fractured surfaces, and the macroscopic crack propagation rate, da/dN, as monitored during fatigue crack growth tests. Compact tensile specimens C(T) were extracted in LT orientation from the core of a laminated plate of a SAE-AMS 7475-T7351 Al alloy and subsequently fatigue tested either at constant load or at constant &#916K, at room temperature, according to ASTM-E647. For constant amplitude loading fatigue tests, da/dN- &#916K data points were obtained for Regions II and III of crack growth curve. For constant &#916K fatigue tests, four &#916K levels were selected to give crack growth rates typically ranging from 0.15 to 2.4 &#956m/cycle. Additionally, KIC fracture toughness tests were performed in both LT and TL directions, according to ASTM E1820. SEM fractographic analysis was conducted on constant &#916K fatigue specimens, in order to determine striation spacing created during the fatigue test. Macro- and microscopic crack growth rates were compared and good correlation have been obtained for data within the range from 0,1 to 1,0 &#956m/ciclo. Using the technique proposed by Berkovitz, loading history was estimated by the K-factor parametrization and the results were compared to the true loading spectrum imposed by the testing machine. Using the local striation spacing SL and for &#916K values lower than 23 MPam 1/2 (Paris region), the estimated loading exhibits an error less than 15%. Propagation life estimated by local striation spacing (microscopic crack growth rate) was compared to the true propagation life obtained from macroscopic crack growth rate values and the absolute difference between them was less than 15,7%. These results suggest that both life and loading history can be adequately estimated using the local SL striation spacing values.

This thesis deals with mechanical design of right-angle manual milling head for headstock of horizontal boring machine of Fermat production. The thesis includes research of milling head types, Fermat production heads, but also heads of competition companies with similar parameters like designed head. Design part of thesis is about describing used components of chosen solution. The thesis includes also technical report describing calculation of load spectrum from machining, design of gears, calculation of reactions in spindle bearings, spindle deformation and control of spindle bearings. The end of the thesis describes financial evaluation including also comparation with competitive milling heads with similar parameters.

Fatigue is a well-recognized issue in lightweight and high-performance aircraft structures. As fatigue failures have led to serious accidents and caused significant economic impact in the past, design against fatigue is crucial. Fatigue testing of full-scale aircraft as well as components is an important tool for the advance identification of potential fatigue issues in both new and operational aircraft. Furthermore, coupon testing is used extensively to obtain allowables for materials and structural details to be used in the design process. To obtain accurate results from fatigue testing, not only the test object but also the used load spectrum must accurately represent reality. If the aircraft is operational, an accurate load spectrum can be obtained by measuring the loads in-flight during a sufficiently long period of normal operation of the aircraft. However, the in-flight measured loads data contains an extraordinarily large number of cycles, resulting in long and uneconomical test durations. This thesis aims to propose a method for the selection of an optimal filtering level for fatigue test spectra developed from in-flight measured loads. The thesis also discusses and recommends methods for in-flight measurement of loads, cycle counting as well as damage evaluation using a crack-growth approach. Furthermore, ways to validate the proposed method and its practical application are discussed. An example filtering study is conducted using four different specimens chosen to represent typical structural details of aircraft. The study uses real in-flight measured loads of a light aircraft and also discusses temperature compensation of the loads data. The effect of filtering on fatigue damage is evaluated using crack-growth simulations conducted at a range of filtering and stress levels.  The results show that a remarkable reduction of testing time is possible and as many as 99 % of all cycles in the studied flight load history can be discarded without significantly reducing fatigue damage. The allowable filtering level is shown to differ between the specimens and the different stages of fatigue crack growth. In addition, the applied stress level is found to have a consistent effect on the allowable filtering level.