The first part of the thesis deals with risk management, legislation and safety, the machine must meet in order to be placed on the market. This part contains an analysis of the guards, because the guards an integral part of safe machine. The second part of the thesis assesses the safety of multifunction machining center CNC EcoSmart 1-line. Based on the identified risks have been designed and built the inner and outer guards.

The purpose of this diploma thesis is a design of frame, crossbar, transverse feed, sliding feed of multifunctional machining center. In the first part, there is a brief research of history of machine tool conducted, division of machining centers, materials for frame construction, alternatives of drives of sliding axis. Further, I carry out an analysis of parameters of compeeting machine tools, from which I selected the parameters of our machine. Frame project of the machine, propulsion of axis X and Y, kinematic connection of axis X,Y,Z. Frame of machine is analysed by Finite Element Method. Over the scope of this work I suggest a solution for covering of linear axis as well as their measuring of actual position. 3D model of frame and drives of machine are included in this work. A complete formation has been introduced into the immersive virtual reality environment.

Design of multi-functional machining center The purpose of this diploma thesis is a design of turning table for multi-functional machining center. The first part is the background research of multi-functional machining centers, rotary tables, chip management and brief overview of chosen machining center’s manufacturers. The sphere of using of the designed machine, including parameters of turning table, and its basic parameters are determined on the basis of this research. Afterwards, the variants of turning table drives are drawn up and one variant of calculation and construction is made. Design of clamping desk and chip management of the machine is also made. Above a specified framework of this thesis, simplified machine foundation design and anchoring of machine parts to this basis is performed. The work also includes a 3D model of turning table and substructure. The complete set of constructed machining center was brought into immersion virtual reality environment.

This diploma thesis is concerned with providing a construction proposal of a linear axis X for multifunctional machining center. Moreover, this work presents characterisations of machining centers, overview of manufacturers, list of main construction components used in the linear axis, their evaluation, assessment of various options for construction, which are then explained further. These detailed construction methods include calculations with the subsequent choice of feed system component. Ultimately, final evaluation of chosen option is provided as well. Another section of this thesis is also an economical assessment and 3D model alongside with mechanical drawing.

The purpose of this thesis is to develop a model to enhance the effectiveness of machining centers with multi-pallet automatic pallet changers (APCs). From critical literature review no existing theories within this field were found. The multi-pallet APC allows multi-setups and a more flexible sequencing of jobs. The model together with the developed heuristic scheduling algorithm with the objective to minimize the total weighted tardiness can be used to plan in n jobs on m pallets in a shop-floor. The right maintenance policy ensures a high availability, which together with the program guarantees a high level of utilization of the machinery. Consequently the effectiveness will be enhanced. A case study approach was used to test the model at Växjöfabriken in Sweden, which treats cast material. The results of this case study are a more effective utilization of the machines with decreased tardiness costs, increased customers’ satisfaction and goodwill of the company. The contribution of this thesis is a model with a flexible, adjustable and expandable heuristic scheduling algorithm, which can be applied in all manufacturing companies using machining centers with multi-pallet APCs. / Syftet med denna uppsats är att utveckla en modell för att förbättra effektiviteten av maskincentra med automatiska palletväxlare (APCs) för multi-palleter. När en kritisk litteratursökning genomfördes hittades inga relevanta teorier inom det aktuella området. Multi-pallet APC tillåter att många jobb kan förberedas samtidigt och gör planeringen av jobben mer flexibel. Modellen, tillsammans med den utvecklade heuristiska planeringsalgoritmen med målet att minimera den totala viktade förseningen, kan användas för att planera in n jobb med m palleter på ett verkstadsgolv. Rätt underhålls policy försäkrar en hög tillgänglighet vilket tillsammans med programmet garanterar en hög utnyttjandenivå av maskinerna. Som följd kommer effektiviteten att höjas. En fallstudie utfördes på Växjöfabriken i Sverige för att utvärdera modellen, på företaget efterbehandlas gjutgods. Resultatet från denna fallstudie blev ett effektivare utnyttjande av maskinerna, med minskade förseningskostnader, ökad kundtillfredställelse och goodwill för företaget. Denna uppsats bidrar med en modell och en flexibel, anpassningsbar och utvecklingsbar heuristisk planeringsalgoritm, vilken kan användas i alla industriföretag som använder maskincentra med multi-pallet APCs.

<p>The purpose of this thesis is to develop a model to enhance the effectiveness of machining centers with multi-pallet automatic pallet changers (APCs). From critical literature review no existing theories within this field were found. The multi-pallet APC allows multi-setups and a more flexible sequencing of jobs. The model together with the developed heuristic scheduling algorithm with the objective to minimize the total weighted tardiness can be used to plan in n jobs on m pallets in a shop-floor. The right maintenance policy ensures a high availability, which together with the program guarantees a high level of utilization of the machinery. Consequently the effectiveness will be enhanced. A case study approach was used to test the model at Växjöfabriken in Sweden, which treats cast material. The results of this case study are a more effective utilization of the machines with decreased tardiness costs, increased customers’ satisfaction and goodwill of the company. The contribution of this thesis is a model with a flexible, adjustable and expandable heuristic scheduling algorithm, which can be applied in all manufacturing companies using machining centers with multi-pallet APCs.</p> / <p>Syftet med denna uppsats är att utveckla en modell för att förbättra effektiviteten av maskincentra med automatiska palletväxlare (APCs) för multi-palleter. När en kritisk litteratursökning genomfördes hittades inga relevanta teorier inom det aktuella området. Multi-pallet APC tillåter att många jobb kan förberedas samtidigt och gör planeringen av jobben mer flexibel. Modellen, tillsammans med den utvecklade heuristiska planeringsalgoritmen med målet att minimera den totala viktade förseningen, kan användas för att planera in n jobb med m palleter på ett verkstadsgolv. Rätt underhålls policy försäkrar en hög tillgänglighet vilket tillsammans med programmet garanterar en hög utnyttjandenivå av maskinerna. Som följd kommer effektiviteten att höjas. En fallstudie utfördes på Växjöfabriken i Sverige för att utvärdera modellen, på företaget efterbehandlas gjutgods. Resultatet från denna fallstudie blev ett effektivare utnyttjande av maskinerna, med minskade förseningskostnader, ökad kundtillfredställelse och goodwill för företaget. Denna uppsats bidrar med en modell och en flexibel, anpassningsbar och utvecklingsbar heuristisk planeringsalgoritm, vilken kan användas i alla industriföretag som använder maskincentra med multi-pallet APCs.</p>

The thesis deals with the use of tribodiagnostics in predictive maintenance in corporate practice. It is generally dealt with maintenance, then tribodiagnostics in the company Škoda Auto a.s. Used offline and online diagnostic tools are described. Emphasis is placed on verifying the functionality of the newly purchased online filter unit. The experimental part is focused on detailed analysis of the above, including comparison of measurement results offline and online diagnostics. There is also an economic evaluation of savings obtained by operation the online filter unit. In conclusion, the tribodiagnostics recommendations are given for Škoda Auto a.s.

This diploma thesis deals with the safety assessment of operator’s activities at the MCFV 1260 vertical machining center. Then a system analysis of the issue is created with a proposal and justification of the chosen procedure. In the second part of the thesis there is solved the failure risk analysis, which is focused on the operations of the operator in the area of maintenance, service and during the operation of the vertical machining center located in the company TAJMAC – ZPS Zlín. The result of this thesis is the design and recommendation of preventive measures to reduce unacceptable risks in the relevant operations at the machining center.

This diploma thesis is involved in possible development of different types of milling molds coated with modern plows. The first part is devoted to an analysis of contemporary trends in forms production technology. The analysis includes the different types of machines and tools for making various kinds of molds and dies. Another part deals with design of dies for sheet metal shears. The thesis continues by design of the production procedure after heat treatment and finishing die by miling. For milling of die are designed miling tools, the NC program and the possible development of manufacturing the die using a new machining center and the possibility of production optimization. The penultimate point of the thesis is technical and economical evaluation of the direction of development and comparison of positives and negatoves of each method. At the final evaluation is all summed up.

This thesis describes the methods and procedures used in designing production lines, focusing on the production line for machining of train wheels. The thesis also describes the basic types of railway wheels, their design and important design elements. It also deals with the complete manufacturing process of train wheel from material selection through the technological processes of forming, heat treatment, mechanical tests, machining and non-destructive testing and measuring. Suitable equipment for the construction of automatic lines for machining, inspection and measurement of train wheels is selected according to the specified parameters of the wheel types, manufacturing productivity and production shop dimensions, These devices include vertical machining center, single-purpose machine for grease outlet drilling, device for ultrasonic inspection, magnetic particle inspecton device, measuring station and train wheel balancing machine. Several variants of the production line including detailed specification of manipulation cycle times is created. These variants are mutually compared and evaluated to find the optimal solution.