Thesis (MTech (Mechanical Engineering))--Cape Peninsula University of Technology, 2016. / The purpose of this study is the optimisation of the stamping analysis process in order to investigate the possible reasons for the part failure. (Altan & Vasquez, 2000) have conducted similar research to optimise a forming process. However, they focussed on dies for a forging process and in this study, we are looking at cold forming and this study is also different in that we are trying to reduce the number of stages while maintaining the formability. Formability is based on the dimensional conformance of the final part with additional criteria being the thinning, appearance of wrinkling, dynamic effects leading to the localisation of strain, cracking and residual stress. A numerical modelling procedure that is close enough to the real process is used to investigate the effects of changes in the frictional contact that would correspond to lubrication and also the effect of adding draw beads to the forming tools to change the frictional contact. We also investigated the effect of using a different material in terms of meeting the design requirements. Experimental results for comparison are available for certain of the stamping processes investigated that were tested in pre-production. The finite element simulation is used to account for all residual thinning, stress and strain of the multi-stage forming process to ensure optimum thickness changes of the sheet at each stage. The variations of material and manufacturing parameters are established to accurately predict the behaviour of this specific forming process. The material model required to meet physical experiments is deduced from the results of standard tensile tests and fitted to the Hill’s 48 Law for Work Hardening. The commercial packages Ls-Dyna with Dynaform and Pam-Stamp software are used for the simulation to produce 2 results for comparison.

Please read the abstract in the section 00front of this document / Dissertation (M Eng (Chemical Engineering))--University of Pretoria, 2005. / Chemical Engineering / unrestricted

No description available.

no / The promontory site of Eilean Olabhat, North Uist was excavated between 1986 and 1990 as part of the Loch Olabhat Research Project. It was shown to be a complex enclosed settlement and industrial site with several distinct episodes of occupation. The earliest remains comprise a small Iron Age building dating to the middle centuries of the first millennium BC, which was modified on several occasions prior to its abandonment. Much later, the Early Historic remains comprise a small cellular building, latterly used as a small workshop within which fine bronze and silverwork was produced in the fifth to seventh centuries AD. Evidence of this activity is represented by quantities of mould and crucible fragments as well as tuyère and other industrial waste products. The site subsequently fell into decay for a second time prior to its medieval reoccupation probably in the 14th to 16th centuries AD. Eilean Olabhat has produced a well-stratified, though discontinuous, structural and artefactual sequence from the mid-first millennium BC to the later second millennium AD, and has important implications for ceramic development in the Western Isles over that period, as well as providing significant evidence for the nature and social context of Early Historic metalworking.

"Spray cooling has been important to control die temperature in forging processes for years. One area that has had little research is how thermal stresses in a metal are related to flow characteristics of the spray. Wyman-Gordon Corporation at its North Grafton MA facility uses spray cooling to cool their die after a forging process. The current system used is found to cause cracking along the surface of the impression in the die. The purpose of this project is to compare the nozzle system used by Wyman-Gordon to selected commercially available spray nozzles, and determine if there is a better spray cooling system than the one currently used. First the flow parameters, of Sauter mean diameter, particle velocity, and volumetric spray flux were experimentally found using a laser PDA system for four water driven nozzles, including the Wyman-Gordon nozzle, and one air-atomizing nozzle. The water atomizing nozzles were tested using pressures from 30 psi to 150 psi. For the air-atomizing nozzle, the water pressure was set at 60 psi and the air pressure was varied from 30 to 150 psi. Three nozzles were chosen, the Wyman-Gordon nozzle, the smaller orifice water atomizing nozzle, the air-atomizing nozzle, and an air stream, to conduct an inverse heat conduction experiment. Using the temperature gradients created by the cooling effects of each nozzle, the heat flux and induced thermal stresses were determined. The results showed the Wyman-Gordon nozzle was causing higher thermal stresses than the air/water and water nozzles. However, the air-atomizing nozzle and air stream, due to the high temperatures that the dies are subjected to, did not cool the die quick enough to be practical. The smaller orifice water atomizing nozzle proved to be the nozzle that would cool the surface of the dies within a practical time, and induce allowable thermal stresses, sufficiently enough below the yield strength of the die material. These results, although collected specifically to study the cooling of dies at Wyman-Gordon, could be generalized to include the cooling of any test piece with a high surface temperature. "

Thesis (B.S.)--Massachusetts Institute of Technology, Dept. of Mechanical Engineering, 1979. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ENGINEERING. / Includes bibliographical references. / by Fred James Williams. / B.S.

Thesis. 1979. M.C.P.--Massachusetts Institute of Technology. Dept. of Urban Studies and Planning. / MICROFICHE COPY AVAILABLE IN ARCHIVES AND ROTCH. / Bibliography: leaves 188-190. / M.C.P.

This thesis focuses on the tribological performance of tool surfaces in two steel working operations, namely wire drawing and hot rolling. In all forming operations dimensions and surface finish of the products are of utmost importance. Forming basically includes three parts – forming conditions excluded – that may be changed; work material, tool and (possibly) lubricant. In the interface between work material and tool, the conditions are very aggressive with – generally or locally – high temperatures and pressures. The surfaces will be worn in various ways and this will change the conditions in the process. Consequently, the surface finish as well as the dimensions of the formed product may change and in the end, the product will not fulfil the requirements of the customer. Therefore, research and development in regard to wear, and consequently tribology, of the forming tools is of great interest. The investigations of wire drawing dies focus on coating adhesion/cohesion, surface characteristics and material transfer onto the coated steel both in laboratory scale as well as in the wire drawing process. Results show that it in wire drawing is possible to enhance the tribological performance of drawing dies by using a lubricant together with a steel substrate coated by a polished, dual-layer coating containing both hard and friction-lowering layers. The investigations of hot rolling work rolls focus on microstructure and hardness as well as cracking- and surface characteristics in both laboratory scale and in the hot strip mill. Results show that an ideal hot work roll material should be made up of a matrix with high hardness and a large amount of complex, hard carbides evenly distributed in the microstructure. The surface failure mechanisms of work rolls are very complex involving plastic deformation, abrasive wear, adhesive wear, mechanical and thermal induced cracking, material transfer and oxidation. This knowledge may be used to develop new tools with higher wear resistance giving better performance, lower costs and lower environmental impact.

Thesis (M.S.)--Mississippi State University. Department of Mechanical Engineering. / Title from title screen. Includes bibliographical references.

published_or_final_version / Industrial and Manufacturing Systems Engineering / Master / Master of Philosophy