Die Dissertation befasst sich grundlegend mit der Herausforderung der Trennung der Drehzahl der primären Antriebsquelle und der Drehzahl des Arbeitswerkzeugs. Nach einer Analyse der verfügbaren Technologien wird ein neues System entwickelt. Der Konzeptentwicklung schließt sich eine eingehende analytische Betrachtung an. Durch Simulationsrechnungen werden die Leistungsfähigkeit und Effizienz hervorgehoben. Mit Hilfe einer Nutzwertanalyse erfolgt schließlich eine Auswahl des finalen Systems, welches zum Abschluss in die Realisierung geht. Die Arbeit schließt mit ersten Ergebnissen des in Hardware aufgebauten Systems.

Made available in DSpace on 2015-05-08T14:59:55Z (GMT). No. of bitstreams: 1 arquivototal.pdf: 6398613 bytes, checksum: e09f8497ce0bd0c80029b3b1c6af2d9e (MD5) Previous issue date: 2014-03-27 / Coordenação de Aperfeiçoamento de Pessoal de Nível Superior - CAPES / In this paper, a control strategy is presented to control the position and feedrate of the table of a milling machine driven by three-phase induction motor for machining pieces consisting of different types of materials: steel, brass and nylon. In the development of the control strategy, it was applied the technique of vector control to drive three-phase induction machines. The motor electromagnetic torque estimation was used to determine the feedrate for the machining of each type of material. The speed control was developed using fuzzy logic model Takagi-Sugeno and the electromagnetic torque estimation using neural network type LMS algorithm. The induction motor was powered by a three-phase voltage inverter, driven by a digital signal processor (DSP). This processor was programmed to generate the pulse width modulation (PWM), perform signals acquisition of voltage, current and position, and implement the control strategy of the system. Simulated and experimental results are presented. / Neste trabalho, é apresentada uma estratégia de controle para controlar a posição e a velocidade de avanço da mesa de uma máquina fresadora acionada por motor de indução trifásico, na usinagem de peças constituídas por diferentes tipos de materiais: aço, latão e nylon. No desenvolvimento da estratégia de controle, aplicou-se a técnica de controle vetorial para o acionamento de máquinas de indução trifásicas. A estimação do conjugado eletromagnético do motor foi utilizada para a determinação da velocidade de avanço na usinagem de cada tipo de material. O controle de velocidade foi desenvolvido usando a lógica fuzzy modelo Takagi-Sugeno e a estimação do conjugado eletromagnético usandose a rede neural do tipo algoritmo LMS. O motor de indução foi alimentado por meio de um hardware inversor de tensão trifásica, acionado através de um processador digital de sinais. Esse processador foi programado para gerar a modulação por largura de pulso, realizar a aquisição dos sinais de tensão, corrente e posição, e implementar a estratégia de controle do sistema. Resultados simulados e experimentais são apresentados.

The content of this diploma thesis is the design and construction of small vertical CNC milling machines. In the thesis are listed and machines that appear in today's production on the market. The components are designed for tools, for ball screw, linear guide. Parts are attached to the 3D models with vertical machine and drawings of the proposed machinery.

The content of this diploma thesis is the design and construction of small vertical CNC milling machines. In the thesis are listed and machines that appear in today's production on the market. The components are designed for tools, for ball screw, linear guide. Parts are attached to the 3D models with vertical machine and drawings of the proposed machinery.

This project deals with portal-type CNC milling machine design and construction. CNC milling machine should be able to machining light metals and alloys. This document contains description of mechanical components selection, machine frame design and building, design and construction of USB motion control unit and also contains control software description and user manual.

The Description of the control system Heidenhain iTNC 530 and the machine FV 25 CNC A. Detailed analysis of the impact of single programming functions for more effectivity machining by the help of specified machine.

This diploma thesis designs a small vertical CNC milling machine. The thesis includes selection of suitable structural design of the machine based on market analysis and requirements. The listed components, constructional calculations and 3D model are chosen in order to minimize the costs.

The thesis is focus on design solutions of automatic tool changer for CNC vertical milling machine SLV 300 in cooperation with the design company IMC/Engineering s. r. o. The main goal of theses is the creation of several design variants based on the critical research of similar machinery and the subsequent choice of the most appropriate solution. The assessment of the various options is done with amount of the changes caused on the existing design of the machine. It is essential the suitability of the solution from the perspective of the customer's company SolidVision s. r. o. Design solution is being designed for the possibility of a presentation device with unique features in its class, which is meant to be a simple maintenance free design with the possibility of easy service access For the chosen solution of the automatic tool changer are by calculation verified by the most exposed part of the device. In the thesis is also design documentation, for a better understand of the design solution.

BTH har i dagens läge en önskan om att ha ett effektivare sätt att fästa ett arbetsstycke som kommer att bearbetas av fräsmaskinen. Det mest lämpliga alternativet anses då vara ett vakuumbord. Syftet med detta examensarbetet är att undersöka framtagning och utveckling av vakuumbord. BTH hade då också en kravlista på vad bordet skulle kunna klara av att göra. Bordet skall ha en total arbetsyta på 400 x 400 mm, den ska kunna hålla fast arbetsstycken som består av trä och plast som ska genomfräsas. Den skall även ha en skyddsbräda som skyddar bordet från förslitningar över tiden. Det undersöktes vilket material som ansågs lämpligast att skapa vakuumbordet i, hur processen att fästa arbetsstycket skulle kunna förbättras samt det bästa sättet att optimera funktioner och dimensioner på genom att ta hänsyn till bordets höjd och volym. För att uppnå det målet så kommer en undersökning utföras kring vad ett vakuumbord är, hur de fungerar och varför de är så eftertraktade. Efteråt påbörjas en idégenereringsfas där olika konceptförslag kommer granskas och utvecklas. Efter att ett koncept har valts ut så kommer modellering, beräkning och tillverkningen av prototyperna att påbörjas. Tre prototyper kommer skapas under arbetets gång och prototyperna kommer genomgå en rad olika tester för att granska prototypens sugkraftsstyrka och om de kan hantera vakuumtrycket. Efter att testerna har slutförts så ska de analyseras och utvärderas för att se om de kan utvecklas och förbättras ytterligare. Efter att prototyperna byggts, testerna och utvärderingarna slutförts så kommer det etableras om vakuumbordet fungerar eller inte. Från detta så beslutades det att plywood och MDF är de bästa materialen att bygga i, att nya fästningsmetoder testades och funkar, men uppfyllde inte alla kundens krav. Slutgiltigen så har bordets höjd optimerats på bästa sätt, men att det kan optimeras ytterligare. Med det som har tagits fram så kan rapporten visa att flera utvecklingsmöjligheter har prövats, att kraven har uppfyllts och flera idéer har föreslagits för framtida utveckling av vakuumbordet. / BTH has today a desire to have a more efficient way of attaching a workpiece that will be worked on by the milling machine. The most suitable alternative for this task is considered to be a vacuum table. The purpose of this thesis is to investigate the production and development of vacuum tables. BTH also has a list of requirements for what the table should be able to do. The table will have a total work surface of 400 x 400 mm, it will be able to hold workpieces that consist of wood and plastic and it will have a protection board that protects the table from wear and tear over time. In the report it was examined which material is considered most suitable for creating the vacuum table, how the process of attaching the workpiece could be improved and the best way to optimize functions and dimensions with respect to the table's height and volume. To achieve that goal, research will be conducted on what vacuum tables are, how they work and why they are so sought after. Afterwards, an idea generation phase will begin where various concept proposals are investigated and developed. After a concept is selected, modelling, calculation and production of the prototypes will begin. Three prototypes will be created during the work and the prototypes will undergo a series of different tests to examine the prototypes suction power and whether the table can handle the vacuum pressure. After the tests the prototypes will be analysed and evaluated to see if they can be further developed or improved. When the prototype constructions, tests and evaluations are completed it should be easy to establish if the vacuum table works or not. From this it was decided that plywood and MDF are the best materials to build in, that new fastening methods were tested and worked, but did not meet all the customer's requirements. Finally, the table has been optimized in the best way, but it can be further optimized. With what has been produced the report shows that several development possibilities have been tried, that the requirements have been met and several ideas have been proposed for future development of the vacuum table.

The aim of the diploma thesis is the robotization of a conventional milling machine to a CNC milling machine using a programmable logic controller. The theoretical part of the thesis contains a description of machine tools and industry 4.0, an overview of Optimum Maschinen and B&R Automation companies, including products, and a description of the G code programming language. At the beginning of the practical part, the selected hardware, its connection and tuning of motors are described. Furthermore, the practical part explains the method of motor control and processing of CNC programs in G code. The following chapters discuss the creation of industrial visualizations for machine control and digital twin for testing purposes. The conclusion describes the evaluation of the results and indicates the possibilities for future expansion of the machine and its implementation in an automated cell in the sense of industry 4.0.