L’électricité prend une place de plus en plus importante dans les systèmes énergétiques embarqués. L’électricité est une forme d’énergie très malléable, facile à transporter et réglable ou transformable avec un très faible taux de pertes. L’énergie électrique, associée à des convertisseurs statiques, est plus facile à maîtriser que, par exemple, l’énergie hydraulique et/ou pneumatique, permettant un réglage plus fin et une réduction des coûts de maintenance. L’évolution de la puissance dans les modèles avioniques est marquante. Avec le nombre croissant de charges électroniques, un avion plus électrique avec un réseau à courant alternatif inclurait un grand nombre de redresseurs AC/DC qui devront respecter les normes de qualité secteur. Une solution pour la réduction de la masse serait de préférer un réseau HVDC (High Voltage DC Bus). Sur les futurs modèles avioniques plus électriques, les concepteurs envisageront des conversions HVDC/DC à partir de l’unité appelée BBCU (Buck Boost Converter Unit). Dans ce cas d’étude, un réseau de distribution en tension continue (±270Vdc) est connecté à un réseau de sécurité basse tension (28Vdc) avec un échange bidirectionnel de puissance pouvant atteindre 10kW. Le convertisseur statique assurant cette liaison représente de nouveaux défis pour l’électronique de puissance en termes de fiabilité, sûreté, détection de panne, rendement et réduction de masse et de coût. Le dimensionnement du convertisseur doit prendre en compte une conception optimale, en aéronautique ce critère est la masse. Dans le processus de dimensionnement et d’optimisation du convertisseur, il est donc impératif de prendre en compte trois facteurs principaux : 1) l’évolution des topologies de conversion, 2) l’évolution des composants actifs et passifs et 3) l’intégration de puissance. La réunion de ces trois facteurs permettra ainsi la miniaturisation des convertisseurs statiques. Dans un premier temps, nous préciserons la démarche adoptée pour le dimensionnement d’un convertisseur en prenant en compte : les topologies actives, les filtres différentiels et le système de refroidissement. Les différents éléments qui composent le convertisseur sont décrits dans un langage informatique orienté objet. Des facteurs de performances seront également introduits afin de faciliter le choix des semi-conducteurs, des condensateurs et du dissipateur pour un convertisseur statique. Dans un deuxième temps, nous présenterons le fonctionnement d’une topologie multicellulaire DC/DC, isolée pour l’application proposée. Nous présenterons les avantages du couplage de différentes phases de ce convertisseur. Nous introduirons les différentes associations des cellules et leurs avantages, possibles grâce à l’isolement, comme la mise en série et en parallèle. Puisque la caractérisation des pertes des semi-conducteurs est essentielle pour le dimensionnement du convertisseur statique, nous proposerons deux approches : un modèle de simulation relativement simple et paramétré à l’aide de seules notices constructeurs ; et une méthode de mesure des pertes dans les semi-conducteurs qui est à la fois précise et compatible avec les composants les plus rapides. En ce qui concerne les composants magnétiques, une surface de réponse des matériaux ferrites sera présentée. Nous allons décrire, par le biais analytique et de simulation, des modèles pour la détermination du champ magnétique à l’intérieur du noyau et des ondulations de courant engendrés. Finalement, en profitant des modèles et des résultats obtenus dans les sections précédentes, nous montrerons le dimensionnement et la réalisation de chaque partie du convertisseur BBCU 100kHz / 10kW. Une perspective d’un design idéal est également présentée. / The electricity is taking a more important place in the embedded systems. The electricity is a very moldable form of energy, easy to transport and adjustable or transformed with a very low losses. The electrical energy, associated with power converters, is easier to control than hydraulic and/or pneumatic energies for example, allowing a finer regulation and a cost cutting of maintenance. The installed power in the avionic models is growing fast. With the increasing number of electronic loads, a more electrical aircraft with an AC network would include a large number of rectifiers AC/DC which will have to respect the quality standards. A solution for the reduction of the mass would be to prefer a HVDC network (High Voltage DC BUS). On the future more electrical aircrafts, the designers will be facing a HVDC/DC power conversion. This is the role of the unit called BBCU (Buck Boost Converter Unit). In our case of study, a distribution network in DC voltage (± 270Vdc) is connected to a security low-voltage network (28Vdc) which includes a bidirectional power exchanges achieving 10kW. The power converter for this connection gives new challenges for the power electronics in terms of reliability, safety, failure detection, efficiency and reduction of mass and cost. The design of the power converter needs to take into account for an optimal design. It is thus imperative to take into account three main factors: 1) the evolution of the power topologies 2) the evolution of the active and passive devices and 3) the power integration. The meeting of these three factors will allow the miniaturization of the power converters. At first, the adopted approach for designing power converters, taking into account the power topology, the differential filters and the cooling system are presented. The various elements which compose the power converter are described in an Object-Oriented Programming. The performance factors will be introduced to facilitate the choice of semiconductors, capacitors and heat-sinks. Secondly, the operation phases of a multicellular isolated DC/DC topology for the proposed application are presented. A discussion of the advantages of the magnetic coupling is also introduced. Thanks to the isolation, different associations of switching cells, series or/and parallel connection, are possible. Knowing the losses of power semiconductors is an essential step to design a power converter, thus two approaches are proposed: 1) a simulation model using a relatively simple model with the datasheets information; and 2) a losses measurement method which is precise and compatible with the fastest devices. As regards the magnetic components, a response surface of ferrite materials will be presented. Some models for the determination of the magnetic field inside the core and the current ripple are also described. Finally, by taking advantage of models and results obtained in the previous sections, the design and the realization of each party of the BBCU power converter 100kHz / 10kW is showed. A perspective of an ideal design is also presented.

This master thesis has been carried out in collaboration with Saab, Avionics Systems in Jönköping, Sweden, during the spring of 2017. The thesis investigates unidirectional rectifier topologies in aircraft and the focus has been on evaluating the power quality requirements according to the aircraft standards, in the course of the More Electric Aircraft concept. Both passive and active power factor correction topologies are considered, discussed and compared. Simulation models are designed in MATLAB/Simulink and the procedures are presented. A modular concept regarding components is discussed where different power supplies and loads are considered. The simulations present both a passive 12-pulse auto-transformer rectifier unit and an active Delta-switch rectifier fulfilling requirements for aircraft such as the total harmonic distortion of the supply current. In addition, the input power factor is close to unity and an efficiency greater than 97% is obtained. Lastly, future aspects of each topology are discussed and necessary improvements to obtain realistic simulation models are presented.

In the process of designing an electric power supply system for an aircraft, parameters like low weight and low losses are important. Reliability, robustness and low cost are other important factors. In the Saab Gripen aircraft, the design of the primary power supply of the electric flight control system was updated by exchanging a switching transistor regulator to a magnetic amplifier (magamp). By introducing a magamp design, weight was saved and a more reliable power supply system at a lower cost was achieved. In this particular case, with the power supply of the electric flight control system in the Saab Gripen fighter, advantage could be taken of a specific permanent magnet generator (PM-generator). The frequency of the generator offered the perfect conditions for a magamp controller. A key parameter in designing magnetic amplifiers (magamps) is low losses. New amorphous alloys offer new possibilities of the technique in designing magnetic amplifiers, because of their extremely low losses. The core losses are evaluated by studying the equations and diagrams specifying the power losses. The core losses are evaluated and compared with the copper losses in the process of optimizing low weight and low losses. For this an engineering tool is developed and demonstrated. Evaluations of the hysteresis characteristics for the magnetic alloys, as well as modeling and simulation of the core losses, are presented in this work. The modeling of the core losses includes hysteresis losses, eddy current losses and excess losses as well as copper losses. The losses are studied dynamically during realistic operational conditions. The model can be used for any generic analysis of hysteresis in magnetic circuits. Applications of magnetic amplifiers in aircrafts have been demonstrated to be a feasible alternative / QC 20101103

This research introduces a high-performance electric taxiing system (ETS) as a modern solution to improve the on-ground operations of today’s aircraft, which are conventionally powered through the main engines. The presented ETS is propelled by electric motors, integrated into the main landing gear of a state-of-the-art midsize commercial aircraft, and powered by an additional not quantified electrical energy storage system. The proposed system can therefore operate autonomously from any aircraft-internal power source, i.e. Auxiliary Power Unit or equivalent. The main objective of this work is to assess the energy consumption of the introduced ETS while considering energy recuperation due to regenerative braking. The ETS powertrain is sized to match modern conventional taxi performances that were seen in 36 self-recorded takeoff- and landing taxi driving profiles. A custom ETS simulation model was developed and simulated across all available driving profiles to confirm the desired powertrain performance and to predict the system’s energy consumption. For the purpose of enhancing the validity of these energy consumption predictions, a suitable motor controller is then designed by the use of MATLAB Simulink. An easy-to-implement switch loss model was created to predict the ETS motor controller efficiency map. Finally, the former energy consumption predictions were revised for the implementation of the motor controller and an estimated traction motor efficiency map. The results exhibit that the revised ETS simulation model was capable of refining the energy consumption. It was found that the ETS will consume up to 9.89 kWh on average if the full potential of the traction motors energy recuperation capabilities are being used. The simulation outcomes further demonstrate that regenerative braking offers great potential in ETS applications since more than 14 % of required traction energy could be regenerated to yield the above mentioned average energy consumption. / Thesis / Master of Applied Science (MASc)