PA 66 nanocomposites and PA 66 blends were prepared using Cloisite 15A, Cloisite 25A and Cloisite 30B as organoclays and Lotader 2210 (E-BA-MAH), Lotader AX8840 (E-GMA) and Lotader AX8900 (E-MA-GMA) as impact modifiers. The effects of the composition, types of the components and the addition order of the nanocomposites on the morphology, mechanical, flow and thermal properties were investigated. Melt compounding step was carried out twice in a co-rotating twin-screw extruder. This was called as All-S mixing sequence when all the components were melt mixed, simultaneously. The concentration of the elastomer was determined as 5 wt% and the organoclay as 2 wt% to minimize agglomeration of the organoclay and decrease in the mechanical properties. The components which exhibited the best mechanical results and organoclay delamination in All-S mixing sequences were compounded by using different addition orders. Substantial increases were not observed in the tensile, impact, flexural and hardness test results of the nanocomposites compared to the polymer matrix that was twice extruded. Addition order of the components affected the properties of the nanocomposites and dispersion of the elastomeric domains and the organoclay. The best mechanical test results were obtained for All-S mixing sequence of (PA 66-15A-2210). The degree of organoclay dispersion is better in Cloisite 15A and Cloisite 25A containing nanocomposites than the ones which have Cloisite 30B. Low melt flow index values aided dispersion of the organoclay whereas the slight changes in the crystallinity did not significantly contribute to the changes in the mechanical properties of the nanocomposites or the blends.

The objective of this study is to process and characterize the compatibilized blends of acrylonitrile-butadiene-styrene (ABS) and polyamide-6 (PA6) using olefin based reactive copolymers and subsequently to utilize this blend as a matrix material in short glass fiber (SGF) reinforced composites and organoclay based nanocomposites by applying melt processing technique. In this context, commercially available epoxydized and maleated olefinic copolymers, ethylene-methyl acrylate-glycidyl methacrylate (EMA-GMA) and ethylene-n butyl acrylate-carbon monoxide-maleic anhydride (EnBACO-MAH) were used as compatibilizers at different ratios. Compatibilizing performance of these two olefinic polymers was investigated through blend morphologies, thermal and mechanical properties as a function of blend composition and compatibilizer loading level. Incorporation of compatibilizer resulted in a fine morphology with reduced dispersed particle size. At 5 % EnBACO-MAH, the toughness was observed to be the highest among the blends produced. SGF reinforced ABS and ABS/PA6 blends were prepared with twin screw extrusion. The effects of SGF concentration and extrusion process conditions on the fiber length distribution, mechanical properties and morphologies of the composites were examined. The most compatible organosilane type was designated from interfacial tension and short beam flexural tests, to promote adhesion of SGF to both ABS and PA6. Increasing amount of PA6 in the polymer matrix improved the strength, stiffness and also toughness of the composites. Effects of compatibilizer content and ABS/PA6 ratio on the morphology and mechanical properties of 30% SGF reinforced ABS/PA6 blends were investigated. The most striking result of the study was the improvement in the impact strength of the SGF/ABS/PA6 composite with the additions of compatibilizer. Melt intercalation method was applied to produce ABS/PA6 blends based organoclay nanocomposites. The effects of process conditions and material parameters on the morphology of blends, dispersibility of nanoparticles and mechanical properties were investigated. To improve mixing, the screws of the extruder were modified. Processing with co-rotation yielded finer blend morphology than processing with counter-rotation. Clays were selectively exfoliated in PA6 phase and agglomerated at the interface of ABS/PA6. High level of exfoliation was obtained with increasing PA6 content and with screw speed in co-rotation mode. Screw modification improved the dispersion of clay platelets in the matrix.

The effects of melt state compounding and addition order of ethylene-butyl acrylate-maleic anhydride (E-BA-MAH), ethylene-glycidyl methacrylate (E-GMA), ethylene-methyl acrylate-glycidyl methacrylate (E-MA-GMA) terpolymer and/or three types of organoclays (Cloisite&reg / 15A, 25A and 30B) on morphology, thermal, mechanical and dynamic mechanical properties of polyamide-6 are investigated. XRD patterns show that the interlayer spacing for Cloisite&reg / 15A remained unchanged / however it increased for the organoclays Cloisite&reg / 25A and Cloisite&reg / 30B in both polyamide-6/organoclay binary nanocomposites and in polyamide-6/organoclay/impact modifier ternary systems. TEM analyses indicate that exfoliated-intercalated nanocomposites are formed. Sizes of elastomeric domains in nanocomposites are larger than the domains in their corresponding blends. The MFI results show that incorporation of elastomer reduces the MFI, due to the formation of graft copolymer. Both storage and loss moduli and complex viscosity of polyamide-6 increase with organoclay addition. In DMA measurements, in rubbery region, all nanocomposites show higher storage modulus than the unfilled counterparts. In general, the organoclays increase tensile and flexural strength, Young&amp / #8217 / s and flexural modulus and elongation at break, but decrease the impact strength, on the contrary, the addition of elastomer has the opposite effect. Generally, Cloisite&reg / 15A containing ternary nanocomposites have higher tensile, flexural and impact strength and Young&amp / #8217 / s and flexural modulus than the ternary nanocomposites prepared with Cloisite&reg / 25A and Cloisite&reg / 30B. In general, nanocomposites processed by adding all the ingredients simultaneously give higher tensile and flexural strength and modulus than the nanocomposites produced by other mixing sequences.

In this study, organo-montmorillonite (OMMT) nanocomposites containing 1%, 5%, 10% and 15% OMMT were prepared by in situ intercalative oxidative polymerization of pyrrole in the presence of OMMT. Thermal and morphological properties of the Polypyrrole(PPy)/OMMT nanocomposites were investigated by Thermal Gravimetric Analysis (TGA), X-ray Diffraction Analysis (XRD) and Scanning Electron Microscope (SEM). Electrical conductivities of composites were measured by four probe technique. Formation of PPy and its incorporation in PPy/OMMT composites were confirmed by FTIR analysis. TGA results showed that PPy/OMMT composites have outstanding thermal stability compared to that of PPy. XRD analysis revealed intercalation of PPy in the OMMT lamelles. Scanning electron micrographs demonstrated that the morphology of the PPy/OMMT nanocomposites differ slightly from that of the clay, since the modification of PPy was not significant in flaky structure of OMMT nanoparticles. Conductivity values of PPy/OMMT composites were found in the order of 10-3S/cm. Since PPy has poor processibility, Polypropylene(PP)/PPy composites were prepared in the composition range of 2-20 % PPy. Mechanical properties were investigated by tensile tests. Electrical conductivities were measured by four probe technique. Morphological characterizations were made by SEM. Young&amp / #8217 / s Modulus of PPy/PP composites increased with increasing PPy content, and addition of 2 wt % PPy to PP resulted in a dramatic decrease in the tensile strain at break of the material. Also by addition of 2 wt % PPy to PP, the tensile strength of material decreased and further increase in PPy content, tensile strength increased. Furthermore, an increase in the PPy content in PPy/PP composites resulted in an increase in conductivity. SEM micrographs revealed that as the PPy loading increases from 10% to 20% in composite system, adhered PPy particles by PP matrix were driven out of PP matrix while PP matrix oriented along the draw direction during tensile test.

In this thesis study, the use of clay-polymer nanocomposites for their applicability in landfill sites as a product of retardation of waste water infiltration was evaluated. For this purpose, organophilic clays from HDTMA+ organic cation and nanocomposites of montmorillonite were prepared. The bentonite samples B1, B2 and B3 dominantly contain 2:1 layer montmorillonite and 1:1 interstratification of illite/smectite mixed layer as clay minerals. B1 is an unmodified yellow bentonite and B2 is a grey bentonite modified from B1, by the addition of Na2CO3 (Soda Ash). They were obtained from Han&ccedil / ili (Kalecik-Ankara) bentonite deposit which belongs to the Hancili Formation of Early Pliocene age. B3 is a standard Wyoming (SWy-1) white bentonite and belongs to the Newcastle formation of Cretaceous age. Their cation exchange and swelling capacity values were determined and the values increase from B1, B2 to B3. In order to produce clay-polymer nanocomposites, firstly organoclays were produced in bentonite samples. Claypolymer nanocomposite production was achieved by in situ intercalative polymerization successfully with intercalation and partly exfoliation of clay minerals with polyacrylamide (PAM). The samples of sand (S1), sand+bentonite (S2) and sand+nanocomposite (S3) mixtures were prepared and their permeability was determined. As a result of these values, the permeability of samples decrease from S1, S2 to S3. The results imply that the permeability of sample decreases as the claypolymer nanocomposite content increases resulting in a retardation of water penetration throughout the sample. The product has a potential to be used as a retardant for waste water infiltration in landfill sites.

Polymer-clay nanocomposites have received a lot of attention because of outstanding improvements in properties when compared with neat polymeric materials. The aim of this study was to prepare epoxy-clay nanocomposites by mixing organically modified montmorillonite with an epoxy resin and to investigate the effects of clay content on the mechanical, thermal and flammability properties of the resultant nanocomposites. The production of the epoxy-clay nanocomposites was accomplished by in-situ polymerization. In the nanocomposite synthesis, organically modified clay content was varied from 1 wt.% to 9 wt.%. Araldite LY556 epoxy resin, Aradur 918 anhydride hardener, and DY070 imidazole type accelerator were used in the epoxy system. Closite 30B, an organoclay modified with methyl, tallow, bis-2-hydroxyethyl, quaternary ammonium chloride (MT2EtOH), was used as the clay material. X-ray diffraction results showed that d-spacing between the platelets of organoclay increased from 1.80 nm to 4.4 nm. The microstructures of nanocomposites were investigated by scanning electron microscopy (SEM). The SEM micrographs indicated that at 1 wt.% clay loading, no clay aggregates were observed. On the other hand, beyond 1 wt.% clay loading, formation of clay agglomerations was observed. Tensile strength and tensile strain values of nanocomposites decreased with clay loading. The tensile strength value of neat epoxy resin decreased from 55 MPa to 29 MPa with 9 % clay loading. On the other hand, Young&amp / #8217 / s modulus increased with clay content and a maximum value was obtained at 5 wt. % clay loading. At 9 % clay loading, Young&amp / #8217 / s modulus value was 26 % higher than that of the neat epoxy resin. Impact strength property had a minimum value at 7 wt. % clay content. Flexural strength and flexural strain at break property behaved in a similar trend. They had a minimum value at 5 % clay loading. At this clay loading, flexural strength value became approximately 43 % lower compared to the flexural strength of the neat epoxy resin. On the other hand, at 9 wt.% clay loading flexural modulus value increased approximately 48 % compared to the pure epoxy resin. Up to 7 wt.% clay ratio, initial decomposition temperature of epoxy resin was slightly improved. Also, according to TGA results, amount of char formation increased with clay loading. DSC results indicate that Tg of the cured nanocomposite resins decreased from 147 oC to 129 oC with 9 wt. % clay loading. The flammability of neat epoxy resin was not significantly affected with Cloisite 30B addition.

The aim of this study was to improve the mechanical properties of a recycled grade polypropylene. Polymer blends and nanocomposites were prepared by melt compounding method in a twin screw extruder. Cloisite&reg / 15A, Cloisite&reg / 25A and Cloisite&reg / 30B were used as organoclays, and ethylene-methyl acrylate-glycidyl methacrylate (E-MA-GMA) and maleic anhydride grafted polypropylene (PP-MAH) were used as compatibilizers. The effects of additive concentrations, types of organoclays and compatibilizers, processing conditions, and the compatibilizer to organoclay ratio on the morphology and mechanical, thermal and flow properties were investigated. Organoclay loading over 2 wt% prevented the intercalation mechanism and material properties, even in the presence of compatibilizer, as a consequence of large clay agglomerate formation. E-MA-GMA compatibilizer improved the intercalation ability of the polymer / however a substantial increase in mechanical properties was not obtained. PP-MAH is found to be a better compatibilizer. Processing conditions significantly affected both mechanical properties and morphology. When the processing temperature was decreased and screw speed was increased simultaneously, tensile and impact properties were improved owing to enhanced shear and dispersive forces. TEM analysis revealed that intercalated and delaminated structures were formed with the addition of PP-MAH compatibilizer. In addition to that, as the ratio of PP-MAH to organoclay was increased, more effective dispersion of organoclay was observed and hence resultant improvements in both tensile and impact properties were greater at compatibilizer to organoclay ratio of three. Cloisite&reg / 15A exhibited the highest improvements in mechanical properties, although the degree of organoclay dispersion was better for Cloisite&reg / 25A and particularly for Cloisite&reg / 30B. Melt flow index values were lower compared to pure recycled polypropylene in the presence of organoclay and compatibilizers. DSC analysis indicated no significant change in the melting behavior of the matrix materials.

Polystyrene, PS, is a preferable polymer in industry, but, its brittle characteristic restricts its utilization. The aim of this study is to improve the impact strength of PS by the help of elastomeric materials SEBS-g-MA and E-BA-GMA. In order to prevent the reduction in the tensile strength of the materials, three different types of organic montmorillonites, MMT, (Cloisite&reg / 30B, 25A and 15A) were used as fillers. Nanocomposite preparation was performed in a co-rotating twin screw extruder. Initially elastomer and organoclay contents were kept at 5wt% and 1-2wt% respectively. Well dispersed silicate layers were obtained for the nanocomposite containing SEBS-g-MA and Cloisite&reg / 25A owing to the high viscosity of SEBS-g-MA and the solubility of polystyrene end block of SEBS with PS matrix. Owing to higher hydrophobicity of Cloisite&reg / 15A a better dispersion was expected compared to Cloisite&reg / 25A, but, it was concluded that two long aliphatic tails of Cloisite&reg / 15A limited the access of polymer chains to the clay surface. The desired impact strength values could not be achieved by using 5wt% elastomeric materials / therefore, it was decided to increase the SEBS-g-MA content up to 15, 20, 30 and 40wt%. With increasing elastomer content, increasing average elastomer domain size was obtained. Also, it was observed that with the addition of organoclay, the elastomeric domain size increases since the clay particles reside in the elastomer phase and at the interphase between elastomer and PS. The mechanical test results showed that the nanocomposites containing 15 and 20wt% SEBS-g-MA have the optimum average domain size that results in better impact strength values without deteriorating tensile properties.

This study aims synthesis of metal/polymer one dimensional nanostructures by micelle formation, reduction, and electrospinning route, and to analyze the morphological characteristics of composite nanofibers. The study was carried out in three main steps. First, the reverse micelle structures were established between the anionic surfactant and the metal ion. The surfactant acts as an agent to bind metal ions together so that the arrangements of metal ions can be controlled in the solution. As the surfactant concentration increases, reverse micelles grow and reverse wormlike micelle structures are observed. Wormlike micelles are elongated semi flexible aggregates which form a spherocylinder form repeating units. Metal ions are in the core and surrounded with the surfactant. The polymer attached to the wormlike structure acts as a shield and prevents phase separation in a hydrophilic medium. Different polymer and surfactant concentrations were tried to determine the optimum polymer and surfactant concentrations for reverse micelle formation. The size analyses of the reverse micelle structures were done by dynamic light scattering technique. In the second step, metal ions in the micelles were reduced by using hydrazine hydrate to obtain metal cores in the center of wormlike micelles. Finally, electrospinning was carried at room temperature and in air atmosphere. The characterization of nano composites was done by Scanning Electron Microscopy. It was found that the size of the reverse micelle structures affects the distribution of metal nano partices in polymer nano fibers. In order to distribute the metal nano particles homogeneously, the optimum size of reverse wormlike micelles was found to be between 420 and 450 nm.

Long bone fractures are fixed with bone plates to restrain movement of bone fragments. Fracture site must experience some pressure for proper healing. Bone plates are mostly made up of metals having 5 - 10 times higher elastic modulus than bones and most of the load is carried by them, leading to stress shielding and a bony tissue with low mineral density and strength. To avoid these problems, biodegradable polymer-based composite plates were designed and tested in this study. Poly(L-lactide) and Poly(3-hydroxybutyrate-co-3-hydroxyvalerate) biodegradable polymer composite fibers containing hydroxyapatite (HAP) nanoparticles were produced by extrusion and spinning techniques to reinforce the polymeric bone plates. The composite fibers were expected to mimic the natural organization of bone so that HAP nanorods aligned parallel to the loading axis of bone plate. Also, lactic acid was grafted on HAP surfaces and had a positive effect on the mechanical properties of the PLLA composites. A 50% (w/w) HAP nanoparticle content was found to increase tensile modulus value (4.12 GPa) ca. 2.35 times compared to the pure polymeric fiber with a reduction to one third of the original UTS (to 50.4 MPa). The fibers prepared were introduced to polymeric plates with their long axes parallel. Fiber reinforced bone plates were compression tested longitudinally and up to a 4% increase in the Young&rsquo / s Modulus was observed. Although this increase was not high was not high probably due to the low fiber content in the final plates, this approach was found to be promising for the production of biodegradable polymeric bone plates with mechanical values closer to that of cortical bones. Biological compatibility of fibers was validated with in vitro testing. The osteoblasts attached and spread on the fibers indicating that bone fractures fixed with these could attract of bone forming osteoblasts into defect area and help speed up healing.