Submitted by Jorge Silva (jorgelmsilva@ufrrj.br) on 2017-07-28T17:55:36Z No. of bitstreams: 1 2016 - Frederico Martins Costa.pdf: 7875693 bytes, checksum: 1f9e0aaff0875ac10e2311a35da16d31 (MD5) / Made available in DSpace on 2017-07-28T17:55:36Z (GMT). No. of bitstreams: 1 2016 - Frederico Martins Costa.pdf: 7875693 bytes, checksum: 1f9e0aaff0875ac10e2311a35da16d31 (MD5) Previous issue date: 2016-12-27 / CAPES / The process of well cementing is very complex, beyond the fact that cement paste presents high density, different rheology fluids are injected into the annulus, altering downhole pressure due to changes on hydrostatic pressure and frictional losses. Knowing the operational window and assuring downhole pressure inside this constraint is primordial for security and well life cycle purposes. Due to downhole variations caused by the disturbances, the superior (fracture) and inferior window limits can be exceeded. As a result, loss circulation problems (mud penetration into a fracture) or kick (reservoir fluid inflow into the annulus) can disturb the cementing process, leading to serious accidents, financial losses, environmental damage and human losses. In order to represent the most important phenomena of cementing process, an experimental unit was built using on line flow, density and pressure measurements. Downhole pressure control through pumping 8, 11 and 14 ppg (lb/gal) fluids was analyzed under loss circulation and kick phenomena. The tracking of the downhole pressure at the set point, by employing a feedback control loop (PI), was implemented through using the opening index of the choke valve as the manipulated variable. / O processo de cimenta??o de po?os ? bastante complexo, al?m da pasta de cimento apresentar elevada densidade e ocorrer o bombeio de fluidos de diferentes reologias, a press?o no fundo do po?o sofre grandes varia??es, devido ? mudan?a na press?o hidrost?tica do po?o e ?s perdas por atrito. Conhecer a janela operacional do po?o e manter a press?o anular de fundo dentro desta ? primordial para a seguran?a e a vida ?til do po?o. Devido ?s varia??es na press?o ocasionadas pelos dist?rbios, a press?o anular de fundo pode extrapolar o limite superior (press?o de fratura) e o inferior (press?o de poros), da janela operacional. Ao extrapolar tais limites, os fluidos da regi?o anular podem migrar para a fratura (perda de circula??o) ou os fluidos nativos do reservat?rio podem migrar para a regi?o anular (kick), essas situa??es s?o indesejadas durante a cimenta??o, podendo causar s?rios acidentes, perdas humanas, preju?zos financeiros e danos ambientais irrevers?veis. Para representar os fen?menos mais importantes do processo de cimenta??o, foi constru?da uma unidade experimental com instrumenta??o capaz de quantificar vaz?o, densidade e press?o em tempo real. Foram analisados o comportamento da press?o anular de fundo no bombeio de fluidos com diferentes densidades (8, 11 e 14 ppg), al?m dos fen?menos de perda de circula??o com kick de g?s, controlando a press?o em um valor desejado (set point), utilizando uma estrat?gia de controle por realimenta??o (controlador PI), atrav?s do ?ndice da abertura da v?lvula choke.

Submitted by Jorge Silva (jorgelmsilva@ufrrj.br) on 2017-05-03T18:45:04Z No. of bitstreams: 1 2016 - Renan Fraga Barbosa.pdf: 4950481 bytes, checksum: 7339d2f44b8f9102ca0d628cc4a99002 (MD5) / Made available in DSpace on 2017-05-03T18:45:04Z (GMT). No. of bitstreams: 1 2016 - Renan Fraga Barbosa.pdf: 4950481 bytes, checksum: 7339d2f44b8f9102ca0d628cc4a99002 (MD5) Previous issue date: 2016-08-25 / Funda??o de Apoio ? Pesquisa Cient?fica e Tecnol?gica da UFRRJ / The filtration loss is a phenomenon caused by the gradient pressure between the annular region and the rock formation during the drilling of an oil and gas well under overbalanced conditions. The invasion of fluids may provoke irreversible damages to the integrity of the well due to the solids present in their composition. Therefore, drilling fluids must be formulated in such a way that a low permeability mudcake with controlled thickness is formed in order to mitigate the filtration and invasion. Filtration cells are experimental apparatus used in the industry and at universities to study the mudcake growth in the rock formation and to measure the filtrate volume. Such devices operate off line and require a specialized operator. The objective of this work was to optimize, automate and validate a static filtration prototype cell that collected experimental data in real time. An experimental unit was built to prepare the fluids and to feed them into the filtration prototype. This unit is composed of a positive displacement pump, mixing tanks and sensors to monitor the properties of the fluid. The unit and the prototype compose the on line filtration unit. In the filtration prototype, valves and sensors were installed to operate remotely. A virtual interface was developed in order to manage the filtration unit. This interface is capable of monitoring the data provided by the sensors as well as operating the equipments (pump, agitators and automatic valves, including the ones in the filtration cell). Comparative experiments were performed in a HTHP off line filtration cell using similar operational conditions to validate the prototype. As results, the filtrate volume and the filtration properties (porosity and permeability of the mudcake) values obtained for both cells shown to be similar. The on line filtration unit was capable of reproducing the data provided by the off line filtration cell used as a model in this work. Thus, one can conclude that the on line filtration cell operates appropriately. / A filtra??o e a invas?o do fluido de perfura??o s?o fen?menos provocados pelo diferencial de press?o entre a regi?o anular e a forma??o rochosa durante a perfura??o de um po?o de petr?leo e g?s sob condi??es overbalance. A invas?o de fluidos e s?lidos presentes no fluido de perfura??o podem causar danos irrevers?veis ao po?o, portanto formulam-se os fluidos de modo que seja formado um reboco de baixa permeabilidade e espessura controlada, minimizando a filtra??o e a invas?o. Na ind?stria e na academia, para estudar o crescimento da torta na forma??o rochosa e avaliar o volume de filtrado, utilizam-se aparatos experimentais, denominados c?lulas de filtra??o, entretanto estes dispositivos s?o aparatos de bancada necessitam de um operador especializado. O objetivo desse trabalho foi otimizar, automatizar e validar um prot?tipo de filtra??o est?tica que coleta dados em linha e em tempo real. Para alimentar o fluido no prot?tipo de filtra??o, foi constru?da uma unidade de prepara??o de fluidos composta por uma bomba de deslocamento positivo, tanques de mistura e sensores para monitorar as propriedades do fluido. A unidade de preparo e o prot?tipo de filtra??o constituem a denominada unidade de filtra??o. No prot?tipo de filtra??o, foram instaladas v?lvulas e sensores para opera??o remota. Para gerenciar a unidade de filtra??o, foi desenvolvida uma interface virtual que monitora os dados fornecidos pelos sensores e opera os equipamentos (bomba, agitadores e as v?lvulas autom?ticas, inclusive as da c?lula de filtra??o). Para validar o prot?tipo, foram realizados experimentos comparativos com uma c?lula de filtra??o HTHP de bancada em condi??es de opera??o semelhantes. Como resultado das filtra??es na c?lula de bancada e com o prot?tipo, foi observado que o volume de filtrado e propriedades calculadas nos experimentos de filtra??o (porosidade e permeabilidade da torta) apresentaram valores similares indicando que a c?lula on line opera de forma adequada, reproduzindo os dados da c?lula de bancada que foi usada como modelo na proposta deste trabalho.

Made available in DSpace on 2014-12-17T14:07:09Z (GMT). No. of bitstreams: 1 Marcus VCB_DISSERT_PARCIAL.pdf: 2643130 bytes, checksum: 5d46e76949be4c4eb0ad9dfdafb24bcb (MD5) Previous issue date: 2013-02-18 / The materials engineering includes processes and products involving several areas of engineering, allowing them to prepare materials that fulfill the needs of various new products. In this case, this work aims to study a system composed of cement paste and geopolymers, which can contribute to solving an engineering problem that directly involves the exploitation of oil wells subject to loss of circulation. To correct it, has been already proposed the use of granular materials, fibers, reducing the drilling fluid or cement paste density and even surface and downhole mixed systems. In this work, we proposed the development of a slurry mixed system, the first was a cement-based slurry and the second a geopolymer-based slurry. The cement-based slurry was formulated with low density and extenders, 12.0 ppg (1.438 g/cm ?), showing great thixotropic characteristics. It was added nano silica at concentrations of 0.5, 1.0 and 1.5 gps (66.88, 133.76 and 200.64 L/m3) and CaCl2 at concentrations of 0.5, 1, 0 and 1.5%. The second system is a geopolymer-based paste formulated from molar ratios of 3.5 (nSiO2/nAl2O3), 0.27 (nK2O/nSiO2), 1.07 (nK2O/nAl2O3) and 13.99 (nH2O/nK2O). Finally, we performed a mixture of these two systems, for their application for correction of circulation lost. To characterize the raw materials, XRD, XRF, FTIR analysis and titration were performed. The both systems were characterized in tests based on API RP10B. Compressive strength tests were conducted after curing for 24 hours, 7 and 28 days at 58 ?C on the cement-based system and the geopolymer-based system. From the mixtures have been performed mixability tests and micro structural characterizations (XRD, SEM and TG). The results showed that the nano silica, when combined with CaCl2 modified the rheological properties of the cement slurry and from the concentration of 1.5 gpc (200.64 L / m?) it was possible to obtain stable systems. The system mixture caused a change in the microstructure of the material by favoring the rate of geopolymer formation to hinder the C3S phase hydration, thus, the production of CSH phases and Portlandite were harmed. Through the mixability tests it can be concluded that the system, due to reduced setting time of the mixture, can be applied to plug lost circulation zones when mixed downhole / A engenharia de materiais abrange processos e produtos envolvendo v?rias ?reas da engenharia, permitindo que sejam preparados materiais que atendam a v?rias necessidades de novos produtos. Neste caso, este trabalho tem por objetivo estudar um sistema de pasta composto por cimento e geopol?meros, que possa contribuir para a resolu??o de um problema de engenharia que envolve diretamente a explora??o de po?os de petr?leo sujeitos ? perda de circula??o. Para corrigi-la, j? foi proposto na literatura o uso de materiais granulares, fibrosos, redu??o da densidade do fluido de perfura??o ou pasta de cimento e at? mesmo sistemas mistos de fluidos misturados na superf?cie ou no fundo do po?o. Neste trabalho, foi proposto o desenvolvimento de um sistema misto de pastas, sendo o primeiro ? base de cimento Portland e o segundo ? base de geopol?mero. A pasta ? base de cimento, foi formulada com baixa massa espec?fica e aditivos extendedores, 12,0 lb/gal (1,438 g/cm?), apresentando grande car?ter tixotr?pico. Essa pasta foi aditivada com nanoss?lica, em concentra??es de 0,5; 1,0 e 1,5 gpc (66,88; 133,76 e 200,64 L/m3) e CaCl2, em concentra??es de 0,5; 1,0 e 1,5 %. A segunda pasta se constitui ? base de geopol?mero, sendo formulada a partir das raz?es molares de 3,5 (nSiO2/nAl2O3); 0,27 (nK2O/nSiO2); 1,07 (nK2O/nAl2O3) e 13,99 (nH2O/nK2O). E por fim, foi realizada a mistura desses dois sistemas, visando sua aplica??o para corre??o de perda de circula??o. Para caracterizar os precursores foram utilizadas as t?cnicas de DRX, FRX, FTIR e titula??o. Foram realizados os ensaios de caracteriza??o baseados na API RP10B para ambas as pastas puras. Ensaios de resist?ncia ? compress?o foram realizados ap?s a cura por 24 horas, 7 e 28 dias ? 58 ?C, para os sistemas de pasta de cimento e geopol?mero, separadamente. A partir das misturas, foi realizado o ensaio de misturabilidade e caracteriza??es microestruturais (DRX, TG e MEV). Os resultados mostraram que a nanoss?lica, quando combinada ao CaCl2 modificou as propriedades reol?gicas da pasta de cimento e a partir da concentra??o de 1,5 gpc (200,64 L/m?) foi poss?vel se obter sistemas est?veis. A mistura dos sistemas ocasionou uma modifica??o da microestrutura do material, atrav?s do favorecimento da rea??o de geopolimeriza??o em detrimento da hidrata??o da fase C3S, com isso, a produ??o das fases Portlandita e C-S-H foram prejudicadas. Atrav?s dos ensaios de misturabilidade, devido ao reduzido tempo de pega das misturas, pode-se concluir que o sistema misturado, pode ser aplicado para tamponar zonas de perda de circula??o quando misturado no fundo do po?o