In this thesis, Initial Value Problem of Level-set Method is applied to solid propellant combustion to find the grain burnback. For the performance prediction of the rocket motor, 0-D, 1-D or 3-D flow models are used depending on the type of thre grain configuration.

Solid propellant rocket motor is the primary propulsion technology used for short and medium range missiles. It is also commonly used as boost motor in many di_erent applications. Its wide spread usage gives rise to diversity of environments in which it is handled and stored. Ability to predict the storage life of solid propellants plays an important role in the design and selection of correct protective environments. In this study a methodology for the prediction of solid propellant storage life using cumulative damage concepts is introduced. Finite element mesh of the solid propellant grain is created with the developed parametric grain geometry generator. Finite element analyses are carried out to obtain the temperature and stress response of the propellant to the environmental thermal loads. Daily thermal cycles are assumed to be sinusoidal cycles represented by their means and amplitudes. With the cumulative damage analyses, daily damage accumulated in the critical locations of the solid propellant grain are investigated. Meta-models relating the daily damage amount with the daily temperature cycles are constructed in order to compute probability of failure. The results obtained in this study imply that it is possible to make numerical predictions for the storage life of solid propellants even in the early design phases. The methodology presented in this study provides a basis for storage life predictions.

High combustion temperatures and long operation durations require the use of cooling techniques in liquid propellant rocket engines. For high-pressure and high-thrust rocket engines, regenerative cooling is the most preferred cooling method. In regenerative cooling, a coolant flows through passages formed either by constructing the chamber liner from tubes or by milling channels in a solid liner. Traditionally, approximately square cross sectional channels have been used. However, recent studies have shown that by increasing the coolant channel height-to-width aspect ratio and changing the cross sectional area in non-critical regions for heat flux, the rocket combustion chamber gas side wall temperature can be reduced significantly without an increase in the coolant pressure drop. In this study, the regenerative cooling of a liquid propellant rocket engine has been numerically simulated. The engine has been modeled to operate on a LOX/Kerosene mixture at a chamber pressure of 60 bar with 300 kN thrust and kerosene is considered as the coolant. A numerical investigation was performed to determine the effect of different aspect ratio cooling channels and different number of cooling channels on gas-side wall and coolant temperature and pressure drop in cooling channel.

The performance prediction of solid propellant rocket motor depends on the calculation of internal aerodynamics of the motor through its operational life. In order to obtain the control volume, in which the solutions will be carried out, a process called &ldquo / grain burnback calculation&rdquo / is required. During the operation of the motor, as the interface between the solid and gas phases moves towards the solid propellant in a direction normal to the surface, the combustion products are generated and added into the control volume. This phenomenon requires handling of moving boundaries as the solution proceeds. In this thesis, Fast Marching Method is implemented to the problem of grain burnback. This method uses the upwinding nature of the propellant interface motion and solves the Eikonal type equations on a fixed three-dimensional tetrahedron mesh. The control volume is coupled to a one-dimensional and a three-dimensional Euler aerodynamic solver in order to obtain the performance of the engine. The speed by which the interface moves depends on the static pressure on the surface of the propellant and comes from the solver. Therefore an iterative method has been proposed between the interface capturing algorithms and the flow solver. Both of the calculation results, which are obtained from one-dimensional and three-dimensional solvers are compared with actual rocket firing data and validated.

The 2010 National Space Policy of the United State of America introduced by President Obama directed NASA to set far reaching exploration milestones that included a crewed mission to a Near Earth Asteroid by 2025 and a crewed mission to Martian orbit by the mid-2030s. The policy was directly influenced by the recommendations of the 2009 Review of United States Human Space Flight Plans Committee, which called for an evolutionary approach to human space exploration and emphasized the criticality of budgetary, programmatic, and program sustainability. One potential method of improving the sustainability of exploration architectures is the utilization of orbital propellant depots with commercial launch services. In any exploration architecture, upwards of seventy percent of the mass required in orbit is propellant. A propellant depot based architecture allows propellant to be delivered in small increments using existing commercial launch vehicles, but will require three to five times the number of launches as compared to the using the NASA planned 70 to 130 metric ton heavy lift launch system. Past studies have shown that the utilization of propellant depots in exploration architectures have the potential of providing the sustainability that the Review of United States Human Space Flight Plans Committee emphasized. However, there is a lack of comprehensive analysis to determine the feasibility of propellant depots within the framework of human space exploration. The objective of this research is to measure the feasibility of a propellant depot and commercial launch based exploration architecture by stochastic assessment of technical, reliability, and economic risks. A propellant depot thermal model was developed to analyze the effectiveness of various thermal management systems, determine their optimal configuration, quantify the uncertainties in the system models, and stochastically compute the performance feasibility of the propellant depot system. Probabilistic cost analysis captured the uncertainty in the development cost of propellant depots and the fluctuation of commercial launch prices, and, along with the cost of launch failures, provided a metric for determining economic feasibility. Probabilistic reliability assessments using the launch schedule, launch reliability, and architecture requirements of each phase of the mission established launch success feasibility. Finally, an integrated stochastic optimization was performed to determine the feasibility of the exploration architecture. The final product of this research is an evaluation of propellant depots and commercial launch services as a practical method to achieving economic sustainability for human space exploration. A method for architecture feasibility assessment is demonstrated using stochastic system metrics and applied in the evaluation of technical, economic, and reliability feasibility of orbital propellant depots and commercial launch based exploration architectures. The results of the analysis showed the propellant depots based architectures to be technically feasible using current commercial launch vehicles, economically feasible for having a program budget less than $4 billion per year, and have launch reliability approaching the best single launch vehicle, Delta IV, with the use of redundant vehicles. These results serve to provide recommendations on the use of propellant depots in exploration architectures to the Moon, Near Earth Objects, Mars, and beyond.The 2010 National Space Policy of the United State of America introduced by President Obama directed NASA to set far reaching exploration milestones that included a crewed mission to a Near Earth Asteroid by 2025 and a crewed mission to Martian orbit by the mid-2030s. The policy was directly influenced by the recommendations of the 2009 Review of United States Human Space Flight Plans Committee, which called for an evolutionary approach to human space exploration and emphasized the criticality of budgetary, programmatic, and program sustainability. One potential method of improving the sustainability of exploration architectures is the utilization of orbital propellant depots with commercial launch services. In any exploration architecture, upwards of seventy percent of the mass required in orbit is propellant. A propellant depot based architecture allows propellant to be delivered in small increments using existing commercial launch vehicles, but will require three to five times the number of launches as compared to the using the NASA planned 70 to 130 metric ton heavy lift launch system. Past studies have shown that the utilization of propellant depots in exploration architectures have the potential of providing the sustainability that the Review of United States Human Space Flight Plans Committee emphasized. However, there is a lack of comprehensive analysis to determine the feasibility of propellant depots within the framework of human space exploration. The objective of this research is to measure the feasibility of a propellant depot and commercial launch based exploration architecture by stochastic assessment of technical, reliability, and economic risks. A propellant depot thermal model was developed to analyze the effectiveness of various thermal management systems, determine their optimal configuration, quantify the uncertainties in the system models, and stochastically compute the performance feasibility of the propellant depot system. Probabilistic cost analysis captured the uncertainty in the development cost of propellant depots and the fluctuation of commercial launch prices, and, along with the cost of launch failures, provided a metric for determining economic feasibility. Probabilistic reliability assessments using the launch schedule, launch reliability, and architecture requirements of each phase of the mission established launch success feasibility. Finally, an integrated stochastic optimization was performed to determine the feasibility of the exploration architecture. The final product of this research is an evaluation of propellant depots and commercial launch services as a practical method to achieving economic sustainability for human space exploration. A method for architecture feasibility assessment is demonstrated using stochastic system metrics and applied in the evaluation of technical, economic, and reliability feasibility of orbital propellant depots and commercial launch based exploration architectures. The results of the analysis showed the propellant depots based architectures to be technically feasible using current commercial launch vehicles, economically feasible for having a program budget less than $4 billion per year, and have launch reliability approaching the best single launch vehicle, Delta IV, with the use of redundant vehicles. These results serve to provide recommendations on the use of propellant depots in exploration architectures to the Moon, Near Earth Objects, Mars, and beyond.

This Thesis covers work conducted to understand the mechanisms underpinning the operation of the electrothermal-chemical gun. The initial formation of plasma from electrically exploding wires, through to the development of plasma venting from the capillary and interacting with a densely packed energetic propellant bed is included. The prime purpose of the work has been the development and validation of computer codes designed for the predictive modelling of the elect rothe rmal-ch em ical (ETC) gun. Two main discussions in this Thesis are: a proposed electrically insulating vapour barrier located around condensed exploding conductors and the deposition of metallic vapour resulting in a high energy flux to the surface of propellant, leading to propellant ignition. The vapour barrier hypothesis is important in a number of fields where the passage of current through condensed material or through plasma is significant. The importance may arise from the need to disrupt the fragments by applying strong magnetic fields (as in the disruption of metallic shaped charge jets); in the requirement to generate a metallic vapour efficiently from electrically exploding wires (as per ETC ignition systems); or in the necessity to re-use the condensed material after a discharge (as with lightning divertor strips). The ignition by metallic vapour deposition hypothesis relies on the transfer of latent heat during condensation. It is important for the efficient transfer of energy from an exploded wire (or other such metallic vapour generating device) to the surface of energetic material. This flux is obtained far more efficiently through condensation than from radiative energy transfer, because the energy required to evaporate copper is far less than that required to heat it to temperatures at which significant radiative flux would be emitted

This Thesis covers work conducted to understand the mechanisms underpinning the operation of the electrothermal-chemical gun. The initial formation of plasma from electrically exploding wires, through to the development of plasma venting from the capillary and interacting with a densely packed energetic propellant bed is included. The prime purpose of the work has been the development and validation of computer codes designed for the predictive modelling of the elect rothe rmal-ch em ical (ETC) gun. Two main discussions in this Thesis are: a proposed electrically insulating vapour barrier located around condensed exploding conductors and the deposition of metallic vapour resulting in a high energy flux to the surface of propellant, leading to propellant ignition. The vapour barrier hypothesis is important in a number of fields where the passage of current through condensed material or through plasma is significant. The importance may arise from the need to disrupt the fragments by applying strong magnetic fields (as in the disruption of metallic shaped charge jets); in the requirement to generate a metallic vapour efficiently from electrically exploding wires (as per ETC ignition systems); or in the necessity to re-use the condensed material after a discharge (as with lightning divertor strips). The ignition by metallic vapour deposition hypothesis relies on the transfer of latent heat during condensation. It is important for the efficient transfer of energy from an exploded wire (or other such metallic vapour generating device) to the surface of energetic material. This flux is obtained far more efficiently through condensation than from radiative energy transfer, because the energy required to evaporate copper is far less than that required to heat it to temperatures at which significant radiative flux would be emitted

No description available.

Systems Engineering methodology applied to the development of an In Situ Propellant Production system in Mars.

This document details original numerical studies performed by the author pertaining to the propellant oxidizer, ammonium perchlorate (AP). Detailed kinetic mechanisms have been utilized to model the combustion of the monopropellants AP and ADN, and a two-dimensional diffusion flame model has been developed to examine the flame structure above an AP/HTPB composite propellant. This work was part of an ongoing effort to develop theoretically based, a priori combustion models. The improved numerical model for AP combustion utilizes a “universal” gas-phase kinetic mechanism previously applied to combustion models of HMX, RDX, GAP, GAP/RDX, GAP/HMX, NG, BTTN, TMETN, GAP/BTTN, and GAP/RDX/BTTN. The universal kinetic mechanism has been expanded to include chlorine reactions, thus allowing the numerical modeling of AP. This is seen as a further step in developing a gas-phase kinetic mechanism capable of modeling various practical propellants. The new universal kinetic mechanism consists of 106 species and 611 reactions. Numerical results using this new mechanism provide excellent agreement with AP's burning rate, temperature sensitivity, and final species data. An extensive literature review has been conducted to extract experimental data and qualitative theories concerning ADN combustion. Based on the literature review, the first numerical model has also been developed for ADN that links the condensed and gas phases. The ADN model accurately predicts burning rates, temperature and species profiles, and other combustion characteristics of ADN at pressures below 20 atm. Proposed future work and modifications to the present model are suggested to account for ADN's unstable combustion at pressures between 20 and 100 atm. A two-dimensional model has been developed to study diffusion in composite propellant flames utilizing a vorticity formulation of the transport equations. This formulation allows for a more stable, robust, accurate, and faster solution method compared to the Navier-Stokes formulations of the equations. The model uses a detailed gas-phase kinetic mechanism consisting of 37 species and 127 reactions. Numerical studies have been performed to examine particle size, pressure, and formulation effects on the flame structure above an AP/HTPB propellant. The modeled flame structure was found to be qualitatively similar to the BDP model. Results were consistent with experimental observations. Three different combustion zones, based on particle size and pressure, were predicted: the AP monopropellant limit, the diffusion flame, and a premixed limit. Mechanistic insights are given into AP's unique combustion properties.