The electrification of automobiles has emerged as the sustainable powertrain solutionto meet United Nations sustainable development goals of sustainable cities andcommunities, affordable and clean energy, and climate action. The success of theelectrification depends on the efficiency of traction motors. Hence, the automobileindustry is dedicated to improving the performance of electrical traction machinesfor high performance and sustainability. The thesis aims to build various electricalmachine’s concept designs and quantify their behaviour on sustainability andperformance. The thesis objective is to design Permanent Magnet Synchronous Motor (PMSM),Synchronous Reluctance Motor (SynRM), and Permanent Magnet SynchronousReluctance Motor (PM­SynRM). The thesis work comprises of accurate performanceestimation and optimisation of these electrical machines through a finite element based method. The in­house scripts are developed to estimate the performance, electrical losses, and efficiency of these electrical machines through flexible open-source tools. The performance of PMSM with rare-­earth magnet Neodymium Ferrite Boron(NdFeB) and without rare­-earth magnet (ferrite) is done to evaluate the role of bothmagnets in producing torque density. The SynRM is evaluated and optimized usinggenetic algorithms in the thesis. The electrical machines are designed without the useof rare-­earth magnets to eliminate the degradation of the environment and reduce thecost and weight of the motor. / The electrification of automobiles has emerged as the sustainable powertrain solutionto meet United Nations sustainable development goals of sustainable cities andcommunities, affordable and clean energy, and climate action. The success of theelectrification depends on the efficiency of traction motors. Hence, the automobileindustry is dedicated to improving the performance of electrical traction machinesfor high performance and sustainability. The thesis aims to build various electricalmachine’s concept designs and quantify their behaviour on sustainability andperformance. The thesis objective is to design Permanent Magnet Synchronous Motor (PMSM),Synchronous Reluctance Motor (SynRM), and Permanent Magnet SynchronousReluctance Motor (PM­SynRM). The thesis work comprises of accurate performanceestimation and optimisation of these electrical machines through a finite element based method. The in­house scripts are developed to estimate the performance, electrical losses, and efficiency of these electrical machines through flexible open-source tools. The performance of PMSM with rare-­earth magnet Neodymium Ferrite Boron(NdFeB) and without rare­-earth magnet (ferrite) is done to evaluate the role of bothmagnets in producing torque density. The SynRM is evaluated and optimized usinggenetic algorithms in the thesis. The electrical machines are designed without the useof rare-­earth magnets to eliminate the degradation of the environment and reduce thecost and weight of the motor.   Sammanfattning på svenska / Abstract in Swedish Elektrifieringen av bilar har framstått som en hållbar drivlinelösning för att mötaFörenade Nationernas hållbara utvecklingsmål för hållbara städer och samhällen, medprisvärda och rena energi och klimatåtgärder. Framgången med elektrifieringen berorpå effektivitet på motorer för framdrivningen. Därför är bilindustrin dedikerad tillatt förbättra prestanda för elmotorer för hållbarhet och hög prestanda. Avhandlingensyftar till att bygga olika konceptdesign för elmotorer för framdrivning och kvantifieraderas beteende på hållbarhet och prestanda. Uppsatsmålet är att utforma Permanent Magnet Synchronous Motor (PMSM),Synchronous Reluktance Motor (SynRM) och permanent magnetassisterad SynRM(PM­SynRM). Examensarbetet består av noggrann prestationsuppskattning ochoptimering av dessa elektriska maskiner genom finit element metod (FEM). Deskripten för att hantera FEM för elektormagnetisk design är in­house utveckladeför att uppskatta flexibelt prestanda, elektriska förluster och effektiviteten hos dessaelektriska maskiner genom att använda öppen källkod. Prestanda för PMSM med en sällsynta jordartsmagnet (NdFeB) och PMSM utansällsynta jordartsmagnet (ferrit) räknades fram för att utvärdera båda magneternasroll för att producera vridmomentdensitet. SynRM och PM­SynRM maskinernautvärderas och optimeras med hjälp av genetiska algoritmer i avhandlingen.De studerade elektriska maskinerna är designad utan användning av sällsyntajordartsmagneter för att eliminera miljöförstöring och minska motorns kostnad ochvikt.

Le mémoire traite de la machine à réluctance variable en proposant d'une manière simultanée et du point de vue conception des solutions à ses deux inconvénients majeurs à savoir les ondulations de couple et les efforts radiaux. Les premières se propagent le long de la chaine de transmission diminuant ainsi le confort des usagers et les deuxièmes sont à l’origine d’une nuisance sonore. Dans une première partie et en s’intéressant à une structure axiale caractérisée par une faible force radiale, un bilan sur cette structure est donc établi. En effet, une configuration à deux stators et un rotor est la plus adéquate pour éventuellement remplacer la machine radiale de référence. Cette structure axiale est comparée à cette machine de référence après avoir établi des règles de passage d’une structure à une autre. Un premier passage est effectué en gardant le même encombrement et un deuxième passage en dimensionnant la machine axiale pour satisfaire le même cahier des charges que la machine radiale. Dans une deuxième partie, le travail s’oriente vers la modification de la structure radiale de la machine de référence et son optimisation. Plusieurs modifications sont proposées dont une structure avec une cale magnétique qui est la plus performante. Des optimisations géométriques à l’aide de l’algorithme génétique sur un point de fonctionnement sont ensuite effectuées pour remédier aux deux problèmes. A la fin, un récapitulatif de plusieurs structures optimisées est proposé pour servir de référence. Le choix de la machine la plus adéquate pourra donc être effectué en faisant un compromis entre la maximisation du couple, la réduction de ses ondulations et la réduction des efforts radiaux. / This report deals with switched reluctance motor by offering design solutions to the drawbacks of torque ripples and radial forces in the same time. Torque ripples reduce the user comfort and radial forces are the origin of noise. In the first part, an axial structure characterized by low radial force is analysed. Indeed, an axial configuration with two stators and one rotor is the most appropriate to replace the reference radial machine. Ones the rules of passage from one structure to another are established, the axial structure is then compared to the reference one. A first passage is made by keeping the same volume and a second one by sizing the axial machine with the same specifications as the radial one. In the second part, the work concerns the modification of radial structure of the reference machine and its optimization. Several modifications are proposed including a structure with a magnetic wedge which is the most efficient. Geometric optimization using genetic algorithm are then performed on operating points to remedy the both problems. In the end, several optimized structures are proposed. The choice of the most suitable machine can be done by making a compromise between the torque maximization, reducing its ripples and reducing radial forces.

Dans un contexte mondial régi par de multiples facteurs économiques, énergétiques et environnementaux, la transition vers des modes de transport à zéro émission polluante semble inévitable. De ce fait, les constructeurs automobiles s’investissent de plus en plus dans le développement de groupes motopropulseurs électriques afin d’anticiper les besoins du marché. Parmi les différentes technologies de machines électriques considérées pour cette application, la Machine à Réluctance Variable à Double Saillance (MRVDS) présente des caractéristiques très attractives pour le milieu industriel.Les travaux présentés dans cette thèse visent à élaborer des solutions qui répondent aux points qui bloquent encore l’adoption de la MRVDS dans les véhicules électriques. Dans un premier temps, la commande en couple d’une MRVDS destinée à la traction électrique est analysée. En prenant en considération les exigences imposées par l’application envisagée, une stratégie de commande en couple est développée en intégrant deux méthodes complémentaires sur le plan de fonctionnement de la MRVDS choisie.Dans la deuxième partie, l’asservissement en courant est abordé. Les problématiques du contrôle propres à la MRVDS à forte dynamique de courant sont d’abord identifiées. Ensuite, deux régulateurs de courant, qui répondent à différents conditions d’implantation, sont présentés et validés par simulation.La dernière partie de cette thèse aborde le problème des à-coups d’accélération induits à basse vitesse et de leurs répercussions sur l'agrément de conduite. En effet, ce type de motorisation électrique introduit un nouvel aspect sur cette problématique. Une loi de commande anti-à-coups, composée de deux actions, est développée. Les simulations ont montré la conformité de la performance obtenue en utilisant la loi de commande proposée avec le cahier des charges industriel visé. / In a global context governed by multiple economic, energetic and environmental factors, the transition towards transportation modes with zero polluting emissions seems inevitable. Hence, automotive manufacturers are investing increasingly in the development of electric powertrains in anticipation of the market needs. Among the different electric motors technologies considered for this application, the switched reluctance motor (SRM) presents attractive characteristics for the industry.The work presented in this thesis aims to elaborate solutions in response to the points still hindering the adoption of the SRM in electric vehicles. First, torque regulation of an SRM intended for an electric traction is analyzed. Taking into consideration the requirements of the application in hand, a regulation strategy is developed through the integration of two methods which complement each other over the studied SRM range of operation.In the second part, the subject of current regulation in the SRM is discussed. The issues related to current regulation in SRMs disposing of high current dynamics are firstly identified. Then, two current regulators, each adapted to different implementation conditions, are presented and validated through simulations.The last part of this thesis discusses the acceleration jerks induced at very low speeds and their repercussions on driving comfort . Indeed, electric traction introduces a new aspect on this rather classic issue. An anti-jerk control law, composed of two control actions, is developed. Simulations have shown the conformity of the performance obtained with the proposed control law with the target industrial specifications.

A finalidade deste trabalho é desenvolver uma contribuição ao projeto de geradores e motores de relutância chaveados. A primeira etapa do projeto consiste no dimensionamento inicial da máquina através de métodos analíticos convencionais [01]para, em seguida, desenvolver o seu refinamento usando o Método dos Elementos Finitos acoplado com as equações de circuitos elétricos. Inicialmente, é apresentada uma abordagem atualizada dos aspectos construtivos e operacionais deste equipamento, comuns aos dois modos de funcionamento, bem como dos aspectos relevantes da metodologia computacional utilizada. Apresentam-se, em seguida, os resultados das simulações conduzidas para a obtenção das características de torque estático, do fluxo concatenado e das indutâncias, em função da posição angular do rotor e da corrente, as suas implicações no projeto e a sua utilização para a definição das condições operacionais dinâmicas a serem simuladas. Em seguida, são apresentados os resultados das simulações em regime permanente e em transitórios operacionais da máquina elétrica funcionando de uma forma integrada com o seu conversor eletrônico dedicado. No fechamento deste trabalho, estes resultados são discutidos e comparados com alguns ensaios realizados. Apresenta-se também os possíveis desdobramentos para a continuidade do projeto deste tipo de equipamento. O enfoque essencial deste trabalho é a máquina elétrica e os seus resultados propiciam também uma orientação para a definição dos requisitos de projeto do conversor eletrônico e do sistema de controle. / This work aims to provide a contribution to the project of switched reluctance generators and motors. The first stage of the project consists of initial dimensioning of the machine through conventional analytical methods[1] followed by its refinement by using the Finite-element Method coupled with circuit equations. An updated approach on the constructive and operational aspects common to both the ways of the equipment, as well as relevant aspects of the computational methodology used are initially presented. Results of simulations carried out to obtain torque characteristics, flux-linkage and inductance, as a function of angular position of rotor and current, their implications in the project and their use to define dynamic operational condition to be simulated are then showed. Sequentially, results of the steady-state and transients operational simulations of the electric machine working in an integrated way with its dedicated electronic converter are presented. In the closing of this work, these results are discussed and compared to some of the tests performed. Related subjects for continuation of the project of this type of equipment are also presented. The main focus of this work is the electric machine and its results also provide an orientation to the definition of requirements to the project of electronic converter and control system.

A finalidade deste trabalho é desenvolver uma contribuição ao projeto de geradores e motores de relutância chaveados. A primeira etapa do projeto consiste no dimensionamento inicial da máquina através de métodos analíticos convencionais [01]para, em seguida, desenvolver o seu refinamento usando o Método dos Elementos Finitos acoplado com as equações de circuitos elétricos. Inicialmente, é apresentada uma abordagem atualizada dos aspectos construtivos e operacionais deste equipamento, comuns aos dois modos de funcionamento, bem como dos aspectos relevantes da metodologia computacional utilizada. Apresentam-se, em seguida, os resultados das simulações conduzidas para a obtenção das características de torque estático, do fluxo concatenado e das indutâncias, em função da posição angular do rotor e da corrente, as suas implicações no projeto e a sua utilização para a definição das condições operacionais dinâmicas a serem simuladas. Em seguida, são apresentados os resultados das simulações em regime permanente e em transitórios operacionais da máquina elétrica funcionando de uma forma integrada com o seu conversor eletrônico dedicado. No fechamento deste trabalho, estes resultados são discutidos e comparados com alguns ensaios realizados. Apresenta-se também os possíveis desdobramentos para a continuidade do projeto deste tipo de equipamento. O enfoque essencial deste trabalho é a máquina elétrica e os seus resultados propiciam também uma orientação para a definição dos requisitos de projeto do conversor eletrônico e do sistema de controle. / This work aims to provide a contribution to the project of switched reluctance generators and motors. The first stage of the project consists of initial dimensioning of the machine through conventional analytical methods[1] followed by its refinement by using the Finite-element Method coupled with circuit equations. An updated approach on the constructive and operational aspects common to both the ways of the equipment, as well as relevant aspects of the computational methodology used are initially presented. Results of simulations carried out to obtain torque characteristics, flux-linkage and inductance, as a function of angular position of rotor and current, their implications in the project and their use to define dynamic operational condition to be simulated are then showed. Sequentially, results of the steady-state and transients operational simulations of the electric machine working in an integrated way with its dedicated electronic converter are presented. In the closing of this work, these results are discussed and compared to some of the tests performed. Related subjects for continuation of the project of this type of equipment are also presented. The main focus of this work is the electric machine and its results also provide an orientation to the definition of requirements to the project of electronic converter and control system.

The stacked polyphase bridges (SPB) converter topology is investigated in the presentthesis as a fault-tolerant choice for permanent-magnet synchronous reluctance (PMSyn-Rel) motor control. Integrated motor drive systems are studied as they offer great benefitsfor propulsion applications. Moreover, the importance of a modular topology, like theSPB, for an electric powertrain is discussed. The latter consists of a number of seriesconnected, 3-phase 2-level inverter submodules that supply separate sets of windings ina multi-star motor. The specifications of building a four-board SPB setup are examined,while the challenges of an active voltage balancing controller are analyzed. The designprocess is explained step-by-step and the final printed circuit boards (PCBs) are presented.Furthermore, the significance of low electromagnetic interference design for a converterthat requires high speed communication is highlighted. Finally, the prototype is testedthoroughly and the expected fault-tolerant capabilities are validated on a PMSynRel motor. / I detta examensarbete unders¨ok SPB-omriktartopologin (stacked polyphase bridges converter)i termer av ett feltolerant elektriskt drivsystem f¨or en permamentmagnetassisteradsynkron reluktansmaskin (PMSynRel). SPB-omriktaren best°ar av ett antal seriekoppladetrefasomriktare av tv°aniv°atyp som, var och en, f¨orser effekt till en trefaslindningtillh¨orande en modul¨ar elmaskin av multifastyp. Specifikation, design och konstruktion aven SPB-omriktare med fyra seriekopplade moduler studeras. Designproceduren presenterasi en steg-f¨or-steg-process och de tillverkade kretskorten presenteras utf¨orligt. Kommunikationenmellan de olika kretskorten unders¨oks med s¨arskild tonvikt p°a l°ag elektromagnetiskinterferens vilket ¨ar n¨odv¨andigt om h¨og kommunikationshastighet skall kunnauppn°as. Den f¨ardigst¨allda prototypen har utv¨arderats experimentellt och kapaciteten f¨orfeltolerans har demonstrerats vid drift av en PMSynRel-maskin utrustad med en multifaslindning.

The Synchronous Reluctance Motor (SynRM) has been studied. A suitable machine vector modelhas been derived. The influence of the major parameters on the motor performance has beentheoretically determined.Due to the complex rotor geometry in the SynRM, a suitable and simple combined theoretical(analytical) and finite element method has been developed to overcome the high number ofinvolved parameters by identifying some classified, meaningful, macroscopic parameters.Reducing the number of parameters effectively was one of the main goals. For this purpose,attempt has been made to find and classify different parameters and variables, based on availableliteratures and studies. Thus a literature study has been conducted to find all useful ideas andconcepts regarding the SynRM. The findings have been used to develop a simple, general, finiteelement aided and fast rotor design procedure. By this method rotor design can be suitablyachieved by related and simplified finite element sensitivity analysis.The procedure have been tested and confirmed. Then it is used to optimize a special rotor for aparticular induction machine (IM) stator. This optimization is mainly focused on the torquemaximization for a certain current. Torque ripple is also minimized to a practically acceptablevalue. The procedure can also be used to optimize the rotor geometry by considering the othermachine performance parameters as constrains.Finally full geometrical parameter sensitivity analysis is also done to investigate the influence ofthe main involved design parameters on the machine performance.Some main characteristics like magnetization inductances, power factor, efficiency, overloadcapacity, iron losses, torque and torque ripple are calculated for the final designs and in differentmachine load conditions.Effects of ribs, air gap length and number of barriers have been investigated by means of suitableFEM based method sensitivity analysis.

With the rapid growth of air travel, concerns about the emissions of greenhouse gas emissions resulting from the air transportation sector are growing. Although the current battery technologies might not be adequate for all-electric regional aircraft, the energy density of the current battery technologies could be adequate to electrify light-sport aircraft used for training and recreation. Due to the nature of the propeller load and noise isolation of the cabin, switched reluctance motors can be an excellent candidate for the propulsion system of electrified light-sport aircraft. The proposed SRM is designed to replace a 70 kW permanent magnet synchronous motor used in the aerospace industry with similar volume constraints and operational requirements. In order to meet the high-power density requirements of this application, a design framework is proposed which includes several layers of the design process. The design objectifies are the average torque, torque ripple, and radial forces by integrating the control and geometry design into the proposed framework. A comprehensive design process is carried out with the proposed framework, and a detailed coil design process is performed. The rotor cut-outs are designed to reduce the weight of the motor. The thermal performance of the motor has been analyzed for the calculated motor losses and the cooling system constraints. / Thesis / Master of Applied Science (MASc)