This thesis investigates laser micromachining using a high pulse repetition frequency (high-PRF) femtosecond fibre laser. Three different types of industrial-grade metals, Stainless steel, Copper, and Aluminium are investigated. The impact of the processing parameters on material removal is studied. Finally the feasibility of the technology in three dimensional micro structuring is explored. The thesis contributes to clarify the main interaction mechanisms occurring in high-PRF femtosecond laser processing. Heat accumulation and particle shielding are identified as main material removal influencing mechanisms. As a result of heat accumulation, lowered ablation thresholds are detected for Aluminium (0.16 J/cm² at 1.02 MHz versus 0.33 J/cm² at 20 kHz) and Stainless steel (0.088 J/cm² at 1.02 MHz versus 0.11 J/cm² at 20 kHz). For the high heat conductive Copper heat accumulation is largely ruled out. Particle shielding is investigated by ultra high speed camera imaging. It is shown that the ablation plumes enlarge at the higher pulse repetition rates. A parameter study investigates material ablation. From this study, appropriate machining parameters are derived with regard to both high ablation rate and removal efficiency, and small roughness: Aluminium: 5 μm pulse spacing / 5 μJ pulse energy, Copper: 7.5 μm pulse spacing / 7 μJ pulse energy, Stainless steel: 5 μm pulse spacing / 3 μJ pulse energy. In addition experimentally and theoretically determined volume ablation rates are compared. For this, a material removal calculation model is designed. Good agreements between theoretical and experimental values are obtained by taking into account effective penetration instead of optical penetration for energy transport. A surface temperature calculation model is designed, providing useful insights into heat accumulation. Heat accumulation observed for Aluminium and Stainless Steel is confirmed by surface temperature rise, calculated based on the remaining energy. Improvement of the model by enhanced energy coupling yields surface temperatures above the melting temperature. This is conclusive to experimental observations. Finally the feasibility of the high-PRF femtosecond laser technology in micromachining is demonstrated by micro mould fabrication. Utilising these moulds, micro-fluidic plastic demonstrators are fabricated by micro-injection moulding.

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Repetitive and forceful exertions have been dentified as an important risk factor for occupational injuries. One method used to determine appropriate exposures to these and other risk factors is psychophysics, which is based on individual perceptions of task demands and/or risk. Effects of work exposure have been indicated as of potential importance, but have not been well studied. Indications from an earlier study related to psychophysical limits for a repetitive manual torquing task were that five days of work conditioning had minimal effects on resulting Maximum Acceptable Repetition Rates (MARR). However, it is unknown whether and how longer work exposure durations might influence MARRs. The current study investigated the effects of work exposure on MARR and adjustment time over 10 working days (two weeks) with two days of rest after five days. Ten participants (five males and five females) performed a manual torquing (45 Nm load) task at mid-chest level in the coronal plane for a one hour test session. Starting repetition rate for each participant was set at single high and low rate on alternate days. Temporal (exposure) effects were determined, where day of exposure was the independent variable, and MARR and adjustment time were the dependent variables. Final MARRs were relatively lower during the first few exposure days (14 - 15 repetitions/min) and increased for days 5 - 7 (16 - 18 repetitions/min). On average participants made four adjustments to reach MARR . Day was not found to significantly affect MARR, though week affected both MARR and adjustment time. Thus, an exposure of two weeks may be needed to obtain stable and valid psychophysical limits for manual torquing and, perhaps, related tasks. / Master of Science

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Les effets non-linéaires dépendant essentiellement de l’intensité du champ électrique de l’onde et du guide, sont indispensables à la génération des régimes impulsionnels dans les lasers à fibre dopée. L’effet Kerr, qui se manifeste quel que soit l’énergie de propagation et de pompage, va engendrer le phénomène de l’auto modulation de phase (SPM) qui se traduira par un élargissement spectral. La SPM peut se voir aussi dans l’interaction entre les deux ondes qui se propagent le long des axes lents et rapides du guide (XPM). Dans un guide uniforme passif, cette auto modulation de phase en se conjuguant avec la dispersion chromatique du guide peut conduire à l’impulsion soliton, mais ce cadre doit être largement dépassé pour aborder la mise en forme d’impulsions dans un système dissipatif, tel qu’une cavité laser. Ce cadre élargi est celui du soliton dissipatif. Dans ce travail, nous avons passé en revue la fibre optique dopée en tant que milieu actif. Nous avons présenté le principe physique du blocage de modes, en introduisant l’absorbant saturable virtuel reposant sur l’évolution non linéaire de la polarisation (ENLP). Dans la partie expérimentale, on s’est penché plus particulièrement sur de nouvelles dynamiques à haute cadence (multi-GHz) d’un laser à fibre dopée, à modes bloqués. Avant de présenter et positionner notre travail, on s’est intéressé dans un premier temps à ce qui a été publié sur la génération des trains d’impulsions ultracourtes à haute cadence. Nous avons étudié chaque configuration, allant de la génération de régime harmonique à haute cadence par le blocage de modes habituel jusqu’aux techniques utilisant l’instabilité de modulation avec un filtrage interférométrique (µcavité, F.P, SFBG). En évaluant les opportunités de réalisation de chacune, nous avons été attirés par la configuration de Mao, publiée dans Sci. Reports, toute fibrée, qui sera le premier volet de notre contribution expérimentale. Effectivement, dans un premier temps nous avons repris les travaux de Mao et al. où le MZI est pris en série dans la cavité fondamentale. Dans le souci d’apporter plus de stabilité, nous avons proposé une autre configuration où le MZI est pris dans une boucle de recirculation qui permettra plus de filtrage des modes cavité en phase. Cette stabilité du régime impulsionnel, à haute cadence, a été observée en temps réel. / Non-linear effects, which depend essentially on the intensity of the electric field of the wave and the guide, are essential for the generation of pulse regimes in doped fiber lasers. The Kerr effect, which occurs regardless of the propagation and pumping energy, will generate the phenomenon of phase auto modulation (SPM), which will result in a spectral expansion. The SPM can also be seen in the interaction between the two waves that propagate along the slow and fast axes of the guide (XPM). In a passive uniform guide, this self-phase modulation in combination with the chromatic dispersion of the guide can lead to the soliton pulse, but this framework must be largely overcome to address pulse shaping in a dissipative system, such as a laser cavity. This extended framework is that of the dissipative soliton. In this work, we reviewed doped optical fiber as an active medium. We presented the physical principle of mode blocking, introducing the virtual saturable absorber based on the non-linear evolution of polarization (ENLP). In the experimental part, we focused more particularly on new high rate dynamics (multi-GHz) of a doped fiber laser with blocked modes. Before presenting and positioning our work, we first focused on what was published on the generation of ultra-short high speed pulse trains. We studied each configuration, ranging from the generation of high-rate harmonic regime by blocking the usual modes to techniques using modulation instability with interferometric filtering (µcavity, F.P, SFBG). In assessing the opportunities for each, we were attracted by the configuration of Mao, published in Sci. Reports, all fiber, which will be the first part of our experimental contribution. Indeed, initially we resumed the work of Mao et al. where the MZI is taken in series in the fundamental cavity. In order to provide more stability, we have proposed another configuration where the MZI is caught in a recirculation loop that will allow more filtering of the cavity modes in phase. This stability of the impulse regime, at high repetition rate, was observed in real time.

The degradation of high voltage electrical insulation is a prime factor that can significantly influence the reliability performance and the costs of maintaining high voltage electricity networks. Little information is known about the system of localized degradation from corona discharges on the relatively new silicone rubber sheathed composite insulators that are now being widely used in high voltage applications. This current work focuses on the fundamental principles of electrical corona discharge phenomena to provide further insights to where damaging surface discharges may localize and examines how these discharges may degrade the silicone rubber material. Although water drop corona has been identified by many authors as a major cause of deterioration of silicone rubber high voltage insulation until now no thorough studies have been made of this phenomenon. Results from systematic measurements taken using modern digital instrumentation to simultaneously record the discharge current pulses and visible images associated with corona discharges from between metal electrodes, metal electrodes and water drops, and between waters drops on the surface of silicone rubber insulation, using a range of 50 Hz voltages are inter compared. Visual images of wet electrodes show how water drops can play a part in encouraging flashover, and the first reproducible visual images of water drop corona at the triple junction of water air and silicone rubber insulation are presented. A study of the atomic emission spectra of the corona produced by the discharge from its onset up to and including spark-over, using a high resolution digital spectrometer with a fiber optic probe, provides further understanding of the roles of the active species of atoms and molecules produced by the discharge that may be responsible for not only for chemical changes of insulator surfaces, but may also contribute to the degradation of the metal fittings that support the high voltage insulators. Examples of real insulators and further work specific to the electrical power industry are discussed. A new design concept to prevent/reduce the damaging effects of water drop corona is also presented.

L’étude expérimentale des processus physico-chimiques de la combustion nécessite de disposer de diagnostics non-intrusifs. Le présent manuscrit reporte le développement du diagnostic laser de mesure de température DRASC (Diffusion Raman anti-Stokes Cohérente) en régime d’impulsions laser femtoseconde pour lequel la configuration à sonde à dérive de fréquence (CPP) a permis d’effectuer des mesures instantanées de température à 1kHz. Un travail à la fois théorique, numérique et expérimental a permis d’extraire la température des spectres DRASC instantanés acquis dans des mélanges air/argon (300-600K) et en flamme prémélangée CH4/Air avec une précision de l’ordre de 1% à 2100 K. La validité de ces résultats est obtenues par des confrontations numérique/expérimental pour différentes grandeurs d’influence. Cette étude permettra dans un proche futur d’appliquer le diagnostic DRASC fs CPP dans des flammes turbulentes représentatives d’écoulements réels observés en combustion aéronautique. / The experimental study of the physico-chemical processes of combustion requires the use of non-intrusive diagnostics. This manuscript reports the development of the CARS (Coherent Anti-Stokes Raman Scattering)) laser diagnostic in the femtosecond pulse regime for which the Chirped Pulse Probe (CPP) configuration enabled instantaneous measurements of temperature at 1kHz. A theoretical, numerical and experimental study allowed highlighting the possibility to measure temperature from the data processing of instantaneous DRASC spectra acquired in air/argon mixtures (300-600K) and in premixed flame CH4/Air with an accuracy of 1% at 2100 K. Validity of these results was obtained from numerical/experimental confrontations for different scalar parameters configurations. This study would enable in the near future the application of the CPP fs CARS diagnostic in turbulent flames representative of real flows observed in aeronautical combustion.

Depuis une vingtaine d’années, la physique attoseconde, via le phénomène de génération d’harmoniques d’ordres élevés (HHG), a permis de nombreuses avancées dans la compréhension des phénomènes de dynamique ultra-rapide. Les lasers femtoseconde émettant des impulsions de fortes énergies et de durées de quelques cycles optiques sont les outils indispensables à cette physique. De plus, la phase entre la porteuse et l’enveloppe (CEP) des impulsions doit être contrôlée. Récemment les lasers basés sur les fibres dopées ytterbium ont permis de transposer les expériences d’HHG à haute cadence. La stabilisation de la CEP pour ce type de systèmes constitue la brique manquante au développement de sources à haute cadence pleinement compatibles avec ces applications. Cette thèse a été consacrée à la stabilisation CEP d’un laser à fibre dopée ytterbium pour une application à la génération de rayonnement cohérent dans l’XUV à fort flux de photon. Dans la première partie nous présentons l’architecture d’une source à un taux de répétition de 100 kHz stable en CEP émettant des impulsions de 30 microjoules et 96 fs. Ce système constitue une preuve de principe pour les futures sources haute énergie. La stabilisation de CEP est assurée par une architecture hybride composée d’un injecteur stabilisé passivement suivi d’un amplificateur de puissance stabilisé activement. Un bruit résiduel de CEP inférieur à 400 mrad est obtenu dans différentes configurations, de la mesure courte durée (1 s) tir à tir jusqu’à la mesure sur une heure de fonctionnement. Dans la seconde partie nous présentons la mise au point d’une ligne HHG XUV optimisée à 13 nm sur les paramètres d’un laser à fibre, pour des applications à l’imagerie par diffraction cohérente. / In the last two decades, attosecond physics, based on the high harmonic generation (HHG) phenomenon, has allowed a better understanding of ultrafast dynamics in the microcosm. High-energy few-cycles carrier-envelope phase (CEP) stabilized sources are the main enabling tools for this physics. Recently, temporally compressed Ytterbium-doped fiber amplifiers have been successfully used as high XUV photon flux HHG drivers. CEP stabilization of these sources would ensure their full compatibility with attoscience. The thesis is devoted to the CEP stabilization of a high repetition rate Yb-doped fiber femtosecond source, for high XUV photon flux beamline applications. In the first part, we present the architecture of such a source at 100 kHz repetition rate delivering 30 microjoules 96 fs CEP-stable pulses. It constitutes a test bench for future energy-scaled few-cycle sources. The CEP stabilization is ensured in a hybrid architecture including a passively stabilized frontend followed by an actively stabilized power amplifier. A residual CEP noise <400 mrad is measured using various setups, including a shot-to-shot measurement over 1 s and a long-term stability over 1 h. In the second part, we discuss the design of a high flux HHG beamline optimized for a future generation of fiber-based driver at 13 nm for applications to coherent diffraction imaging.

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