Shape memory alloys (SMAs) represent a revolutionary class of active materials that can spontaneously generate strain based on an environmental input, such as temperature or stress. SMAs can provide potential solutions to many of today's engineering problems due to their compact form, high energy densities, and multifunctional capabilities. While many applications in the biomedical, aerospace, automotive, and defense industries have already been investigated and realized for nickel-titanium (NiTi) based SMAs, the effects of controlling and designing the microstructure through processing (i.e. extreme cold working) have not been well understood. Current Ni-Ti based SMAs could be improved upon by increasing their work output, improving dimensional stability, preventing accidental actuation, and reducing strain localization. Additionally, there is a strong need to increase the transformation temperature above 115 °C, the current limit for NiTi and is especially important for aerospace applications. Previous research has shown that the addition on ternary elements such as Au, Hf, Pd, Pt, and Zr to NiTi can greatly increase these transformation temperatures. However, there are several limiting factors with these ternary additions such as increased cost, especially with Au, Pd, and Pt, as well as, difficulty in conventionally processing these alloys. Therefore, the main objectives of this research is to study how processing can alter the mechanical properties of NiTi and characterizing it using in situ synchrotron radiation x-ray diffraction (SR-XRD), understanding how we can process ternary SMAs (NiTiHf) by conventional means, and lastly how this processing alters precipitation characteristics and mechanical properties of these alloy systems.

Thomas Kin Fong Lei. / Thesis (M.Phil.)--Chinese University of Hong Kong, 2000. / Includes bibliographical references (leaves 64-66). / Abstracts in English and Chinese. / LIST OF FIGURES --- p.IV / Chapter 1 --- Introduction --- p.1 / Chapter 2 --- Model-based Control of SMA Wires --- p.3 / Chapter 2.1 --- Model Identification of SMA Wires --- p.3 / Chapter 2.1.1 --- Temperature-Current Relationship --- p.3 / Chapter 2.1.2 --- Stress-Strain Relationship --- p.5 / Chapter 2.1.3 --- Martensite Fraction-Temperature Relationship --- p.8 / Chapter 2.2 --- Model-based Position Control of Two Linking SMA Wires --- p.9 / Chapter 2.3 --- Summary --- p.12 / Chapter 3 --- Neural-fuzzy-based Control of SMA Wires --- p.13 / Chapter 3.1 --- Adaptive Neuro-fuzzy Inference System (ANFIS) --- p.13 / Chapter 3.1.1 --- ANFIS Architecture --- p.13 / Chapter 3.1.2 --- Hybrid Learning Algorithm --- p.16 / Chapter 3.2 --- Generalized Neural Network (GNN) --- p.20 / Chapter 3.2.1 --- GNN Architecture --- p.20 / Chapter 3.2.2 --- Approximation of the GNN --- p.22 / Chapter 3.2.3 --- Backpropagation Training Algorithm --- p.24 / Chapter 3.2.4 --- Complexity Reduction of the GNN --- p.25 / Chapter 3.2.5 --- Error Bound of In-exact Reduction of the GNN --- p.29 / Chapter 3.3 --- Neural-fuzzy-based Position Control of Four Linking SMA Wires --- p.32 / Chapter 3.3.1 --- ANFIS-based Position Control of Four Linking SMA Wires --- p.32 / Chapter 3.3.2 --- GNN-based Position Control of Four Linking SMA Wires --- p.35 / Chapter 3.3.3 --- Performance Comparison of ANFIS and GNN Algorithms --- p.37 / Chapter 3.4 --- Summary --- p.39 / Chapter 4 --- SMA Actuated Artificial Face --- p.40 / Chapter 4.1 --- Muscles of the Human Face --- p.40 / Chapter 4.2 --- The Software Part: facial model --- p.41 / Chapter 4.3 --- The Hardware Part: artificial face and peripheral interface --- p.43 / Chapter 4.3.1 --- SMA Actuated Artificial Face --- p.43 / Chapter 4.3.2 --- Peripheral Interface --- p.45 / Chapter 4.4 --- Position Control on the Artificial Face --- p.47 / Chapter 4.4.1 --- Model-based Position Control on Artificial Face --- p.48 / Chapter 4.4.2 --- Neural-fuzzy-based Position Control on Artificial Face --- p.49 / Chapter 4.4.3 --- Comparison of the Model-based and Reduced GNN Control of Artificial Face --- p.49 / Chapter 4.5 --- Experimental Result --- p.50 / Chapter 5 --- Conclusion --- p.52 / Appendix1 --- p.53 / Appendix2 --- p.55 / Appendix3 --- p.56 / Appendix4 --- p.58 / Bibliography --- p.64

The purpose of this work is to reveal the governing mechanisms responsible for the magnetic field-induced i) martensite reorientation in Ni2MnGa single crystals, ii) stress-assisted phase transformation in Ni2MnGa single crystals and iii) phase transformation in NiMnCoIn alloys. The ultimate goal of utilizing these mechanisms is to increase the actuation stress levels in magnetic shape memory alloys (MSMAs). Extensive experimental work on magneto-thermo-mechanical (MTM) characterization of these materials enabled us to i) better understand the ways to increase the actuation stress and strain and decrease the required magnetic field for actuation in MSMAs, ii) determine the effects of main MTM parameters on reversible magnetic field induced phase transformation, such as magnetocrystalline anisotropy energy (MAE), Zeeman energy (ZE), stress hysteresis, thermal hysteresis, critical stress for the stress induced phase transformation and crystal orientation, iii) find out the feasibility of employing polycrystal MSMAs, and iv) formulate a thermodynamical framework to capture the energetics of magnetic field-induced phase transformations in MSMAs. Magnetic shape memory properties of Ni2MnGa single crystals were characterized by monitoring magnetic field-induced strain (MFIS) as a function of compressive stress and stress-induced strain as a function of magnetic field. It is revealed that the selection of the operating temperature with respect to martensite start and Curie temperatures is critical in optimizing actuator performance. The actuation stress of 5 MPa and work output of 157 kJm−3 are obtained by the field-induced variant reorientation in NiMnGa alloys. Reversible and one-way stress-assisted field-induced phase transformations are observed in Ni2MnGa single crystals under low field magnitudes (<0.7T) and resulted in at least an order of magnitude higher actuation stress levels. It is very promising to provide higher work output levels and operating temperatures than variant reorientation mechanisms in NiMnGa alloys. Reversible field-induced phase transformation and shape memory characteristics of NiMnCoIn single crystals are also studied. Reversible field-induced phase transformation is observed only under high magnetic fields (>4T). Necessary magnetic and mechanical conditions, and materials design and selection guidelines are proposed to search for field-induced phase transformation in other ferromagnetic materials that undergo thermoelastic martensitic phase transformation.

We study the plasticity mechanisms of diffusionless martensite phase transformation in Nickel-Titanium, one of the most widely used shape memory alloys. The research here involves four thrusts focusing on different length and time scales: (I) Molecular statics and dynamics simulations are applied to study the nanotwin structures and temperature-driven B2 → B19′ phase transitions. (II) Molecular dynamics simulations are performed to explore the stress-driven martensitic phase transformation governing the pseudoelasticity and shape memory effects in NiTi nanopillars. (III) Monte Carlo simulations are conducted to characterize the temperature- driven B2 → B19 phase transition and the patterning of martensitic nanotwins in NiTi thin films. (IV) Phase field simulations are performed to predict the formation and evolution of complex martensitic microstructures, including the detailed analysis of twin compatibility under complex loading conditions. We also study the nucleation-controlled plasticity mechanisms in different metals of Cu, Al and Ni. Our work focuses on understanding how dislocations nucleate in single crystals. Interatomic potential finite element method is applied to determine when, where and how dislocations nucleate during nanoindentation in metals such as Cu, Al and Ni.

Shape memory alloys (SMA) offer several advantages over traditional electro-mechanical devices, including: smooth, silent, clean operation; linear actuation; high power/weight ratio; scalability; and reduced part counts. These unique characteristics make them an attractive option when developing actuators, particularly at the meso- and micro-scales. However, SMAs do not typically display cyclic actuation and, therefore, require some reset force or bias mechanism in order to achieve this behaviour. Additionally, the micro-assembly of SMA material with a reset mechanism becomes increasingly difficult as the dimensions of actuators are scaled down. Therefore, actuators have been developed in which the actuation and reset mechanism are fabricated from a single piece of material. These actuators are referred to as monolithic actuators. Monolithic actuators are fabricated from a single piece of SMA material in which local annealing is used to selectively impart the shape memory effect (SME), while the remainder of the material acts as the bias mechanism. This work proposes an extension to monolithic actuators that locally varies the material composition of the monolithic component to exhibit different mechanical properties in select regions. This eliminates the need for local annealing by introducing regions of material unaffected by the annealing process. Additionally, incorporating regions of superelastic material to act as the bias mechanism greatly increases the actuator’s range of motion. These actuators are referred to as hybrid monolithic actuators. The creation of hybrid monolithic SMA actuators requires the development of both a fabrication technique and design tool. Varying the composition locally is accomplished by utilizing powder metallurgy fabrication techniques, specifically tape casting. Tapes of different compositions are cut, stacked, and sintered resulting in a monolithic component with mechanical properties that vary spatially. Tape casting NiTi from elemental powders is studied in this work, and tape recipes and sintering profiles are developed. In order to model the SMA behaviour of complex geometries, a finite element implementation of an existing lumped-element SMA model is developed. This model is used to design and simulate a prototype hybrid monolithic actuator. The prototype is fabricated and its performance used to illustrate the advantages of hybrid design over typical monolithic actuators.

Shape memory alloys (SMA) offer several advantages over traditional electro-mechanical devices, including: smooth, silent, clean operation; linear actuation; high power/weight ratio; scalability; and reduced part counts. These unique characteristics make them an attractive option when developing actuators, particularly at the meso- and micro-scales. However, SMAs do not typically display cyclic actuation and, therefore, require some reset force or bias mechanism in order to achieve this behaviour. Additionally, the micro-assembly of SMA material with a reset mechanism becomes increasingly difficult as the dimensions of actuators are scaled down. Therefore, actuators have been developed in which the actuation and reset mechanism are fabricated from a single piece of material. These actuators are referred to as monolithic actuators. Monolithic actuators are fabricated from a single piece of SMA material in which local annealing is used to selectively impart the shape memory effect (SME), while the remainder of the material acts as the bias mechanism. This work proposes an extension to monolithic actuators that locally varies the material composition of the monolithic component to exhibit different mechanical properties in select regions. This eliminates the need for local annealing by introducing regions of material unaffected by the annealing process. Additionally, incorporating regions of superelastic material to act as the bias mechanism greatly increases the actuator’s range of motion. These actuators are referred to as hybrid monolithic actuators. The creation of hybrid monolithic SMA actuators requires the development of both a fabrication technique and design tool. Varying the composition locally is accomplished by utilizing powder metallurgy fabrication techniques, specifically tape casting. Tapes of different compositions are cut, stacked, and sintered resulting in a monolithic component with mechanical properties that vary spatially. Tape casting NiTi from elemental powders is studied in this work, and tape recipes and sintering profiles are developed. In order to model the SMA behaviour of complex geometries, a finite element implementation of an existing lumped-element SMA model is developed. This model is used to design and simulate a prototype hybrid monolithic actuator. The prototype is fabricated and its performance used to illustrate the advantages of hybrid design over typical monolithic actuators.

The exciting thermomechanical properties of nickel-titanium shape memory alloys have sparked significant research efforts seeking to exploit their exotic capabilities. Until recently, the performance capabilities of nickel-titanium devices have been inhibited by the retention of only one thermomechanical characteristic. However, laser processing technology promises to deliver enhanced material offerings which are capable of multiple functional responses. Presented in this thesis, is an investigation of the effects of laser processing on the thermomechanical behaviour of nickel-titanium shape memory alloys. In the context of this work, laser processing refers to removal of alloy constituents, as in the case of laser ablation, or alternatively, addition of elements through laser alloying. The effects of laser ablation on the composition, crystallography and phase transformation temperatures of a nickel-titanium strip have been studied. Application of laser energy was shown to ablate nickel constituents, induce an austenite-martensite phase change and cause an increase in phase transformation onset temperatures, which correlated well with reported findings. Laser processing of a nickel-titanium wire was shown to locally embed an additional thermomechanical response which manifested as unique shape memory and pseudoelastic properties. Localized alloying of ternary species via laser processing of nickel-titanium strip was investigated. Synthesis of a ternary shape memory intermetallic within the laser processing region was achieved through melting of copper foils. Results from thermoanalytical testing indicated that the ternary compound possessed a higher phase transformation temperature and reduced transformation hysteresis in comparison to the reference alloy. Indentation testing was used to demonstrate the augmented thermomechanical characteristics of the laser processed shape memory alloy. In order to demonstrate the enhanced functionality of laser processed nickel-titanium shape memory alloys, a self-positioning nickel-titanium microgripper was fabricated. The microgripper was designed to actuate through four different positions, corresponding to activation of three embedded shape memory characteristics. Thermoanalytical and tensile testing instrumentations were used to characterize the thermomechanical performance of the laser processed nickel-titanium microgripper. Results indicated that each of the laser processed microgripper components possessed unique mechanical and shape memory recovery properties.

Shape memory alloys are a class of alloys that display the unique ability to undergo large plastic deformations and return to their original shape either through the application of heat (shape memory effect) or by relieving the stress causing the deformation (superelastic effect). This research takes advantage of the unique characteristics of shape memory alloys in order to provide a moment resisting connection with recentering capabilities. In this study, superelastic Nitinol, a nickel-titanium form of shape memory alloy that exhibits a flag-shaped stress versus strain curve, is used as the moment transfer elements within a partially restrained steel beam-column connection. Experimental testing consists of a one-half scale interior connection where the loading is applied at the column tip. A pseudo-static cyclic loading history is used which is intended to simulate earthquake loadings. The energy dissipation characteristics, moment-rotation characteristics, and deformation capacity of the connection are quantified. Results are then compared to tests where A36 steel tendons are used as the moment transfer elements. The superelastic Nitinol tendon connection showed superior performance to the A36 steel tendon connection, including the ability to recenter without residual deformation.

Shape memory alloys (SMAs) are unique metallic alloys which can undergo large deformations while reverting back to their undeformed shape through either the application of heat (shape memory effect) or the removal of the load (superelastic effect). A multi-scale and multi-disciplinary approach is taken to explore the use of large diameter NiTi SMAs for applications in earthquake engineering. First, a materials characterization study is performed by studying precipitate formation, grain size and orientation, thermal transformation behavior, and strength. Cyclic tensile tests on coupon specimens and full-scale large diameter bars are then used to correlate the microstructural properties to the macroscopic behavior. Further experimental studies using NiTi wire are performed in order to optimize their properties for seismic applications. The ability of mechanical training to stabilize NiTi cyclic properties, the ability of pre-straining to increase damping levels, and the influence of different types of earthquake loadings are considered. Phenomenological mechanical models are then developed based on these results. An analytical study is then used to evaluate the performance of structural systems incorporating SMAs. One type of system evaluated includes an SMA bracing system used to modify the response of a structure during a seismic event. Overall, the results of this study have shown the ability to optimize the properties of NiTi SMAs for seismic applications through material processing. The analytical results show potential for the use of SMAs in seismic applications and provide areas for continued research.

The purpose of this work is to reveal the governing mechanisms responsible for the magnetic field-induced i) martensite reorientation in Ni2MnGa single crystals, ii) stress-assisted phase transformation in Ni2MnGa single crystals and iii) phase transformation in NiMnCoIn alloys. The ultimate goal of utilizing these mechanisms is to increase the actuation stress levels in magnetic shape memory alloys (MSMAs). Extensive experimental work on magneto-thermo-mechanical (MTM) characterization of these materials enabled us to i) better understand the ways to increase the actuation stress and strain and decrease the required magnetic field for actuation in MSMAs, ii) determine the effects of main MTM parameters on reversible magnetic field induced phase transformation, such as magnetocrystalline anisotropy energy (MAE), Zeeman energy (ZE), stress hysteresis, thermal hysteresis, critical stress for the stress induced phase transformation and crystal orientation, iii) find out the feasibility of employing polycrystal MSMAs, and iv) formulate a thermodynamical framework to capture the energetics of magnetic field-induced phase transformations in MSMAs. Magnetic shape memory properties of Ni2MnGa single crystals were characterized by monitoring magnetic field-induced strain (MFIS) as a function of compressive stress and stress-induced strain as a function of magnetic field. It is revealed that the selection of the operating temperature with respect to martensite start and Curie temperatures is critical in optimizing actuator performance. The actuation stress of 5 MPa and work output of 157 kJm−3 are obtained by the field-induced variant reorientation in NiMnGa alloys. Reversible and one-way stress-assisted field-induced phase transformations are observed in Ni2MnGa single crystals under low field magnitudes (<0.7T) and resulted in at least an order of magnitude higher actuation stress levels. It is very promising to provide higher work output levels and operating temperatures than variant reorientation mechanisms in NiMnGa alloys. Reversible field-induced phase transformation and shape memory characteristics of NiMnCoIn single crystals are also studied. Reversible field-induced phase transformation is observed only under high magnetic fields (>4T). Necessary magnetic and mechanical conditions, and materials design and selection guidelines are proposed to search for field-induced phase transformation in other ferromagnetic materials that undergo thermoelastic martensitic phase transformation.