Mixtures of ammonia and hydrogen have received significant interest recently as a possible replacement for hydrocarbon fuels. A toroidal jet-stirred reactor (TJSR) was designed and constructed to combust these mixtures in the well-stirred limit for validating chemical kinetic mechanisms and improving the current understanding of the combustion properties of this fuel. The TJSR was designed to achieve low residence times – on the order of 5 ms – to approximate the conditions in an aircraft gas turbine combustor. Simulations were conducted to determine mass flow rates, expected emissions output, and expected lean blow out. Based on these results, material studies were conducted to determine the best materials for each of the TJSR's components. Thermomechanical were conducted to determine the expected temperature distribution and thermal expansion during operation. Casing components were designed to seal the gases in the reactor as well as provide means to connect it to a pressure vessel or other piping. This work will allow for chemical mechanism validation of lean blowout in ammonia-hydrogen mixtures while laying the foundation for future high-pressure testing of such mixtures up to 60 bar.

Animal cells are often cultured in stirred tank reactors. Having no cell wall, these animal cells are very sensitive to the fluid mechanical stresses that result from agitation by the impeller and from the rising and bursting of bubbles, which are generated within the culture medium in the stirred tank to supply oxygen by mass transfer to the cells. If excessive, these fluid mechanical stresses can result in damage/death of animal cells. Stress due to the rising and bursting of bubbles can be avoided by using a gas-permeable membrane, in the form of a long coiled tube (with air passing through it) within the stirred tank, instead of air-bubbles to oxygenate the culture medium. Fluid mechanical stress due to impeller agitation can be controlled using appropriate impeller rotational speeds. The aim of this study was to lay the foundations for future work in which a correlation would be developed between cell damage/death and the fluid mechanical stresses that result from impeller agitation and bubbling. Such a correlation could be used to design stirred-tank reactors at any scale and to determine appropriate operating conditions that minimise cell damage/death due to fluid mechanical stresses. Firstly, a validated CFD model of a baffled tank stirred with a Rushton turbine was developed to allow fluid mechanical stresses due to impeller agitation to be estimated. In these simulations, special attention was paid to the turbulence energy dissipation rate, which has been closely linked to cell damage/death in the literature. Different turbulence models, including the k-ε, SST, SSG-RSM and the SAS-SST models, were investigated. All the turbulence models tested predicted the mean axial and tangential velocities reasonably well, but under-predicted the decay of mean radial velocity away from the impeller. The k-ε model predicted poorly the generation and dissipation of turbulence in the vicinity of the impeller. This contrasts with the SST model, which properly predicted the appearance of maxima in the turbulence kinetic energy and turbulence energy dissipation rate just off the impeller blades. Curvature correction improved the SST model by allowing a more accurate prediction of the magnitude and location of these maxima. However, neither the k-ε nor the SST models were able to properly capture the chaotic and three-dimensional nature of the trailing vortices that form downstream of the blades of the impeller. In this sense, the SAS-SST model produced more physical predictions. However,this model has some drawbacks for modelling stirred tanks, such as the large number of modelled revolutions required to obtain good statistical averaging for calculating turbulence quantities. Taking into consideration both accuracy and solution time, the SSG-RSM model was the least satisfactory model tested for predicting turbulent flow in a baffled stirred tank with a Rushton turbine. In the second part of the work, experiments to determine suitable oxygen transfer rates for culturing cells were carried out in a stirred tank oxygenated using either a sparger to bubble air through the culture medium or a gas-permeable membrane. Results showed that the oxygen transfer rates for both methods of oxygenation were always above the minimum oxygen requirements for culturing animal cells commonly produced in industry, although the oxygen transfer rate for air-bubbling was at-least 10 times higher compared with using a gas-permeable membrane. These results pave the way for future experiments, in which animal cells would be cultured in the stirred tank using bubbling and (separately) a gas-permeable membrane for oxygenation so that the effect of rising and bursting bubbles on cell damage/death rates can be quantified. The effect of impeller agitation on cell damage/death would be quantified by using the gas permeable membrane for oxygenation (to remove the detrimental effects of bubbling), and changing the impeller speed to observe the effect of agitation intensity. In the third and final part of this work, the turbulent flow in the stirred tank used in the oxygenation experiments was simulated using CFD. The SST turbulence model with curvature correction was used in these simulations, since it was found to be the most accurate model for predicting turbulence energy dissipation rate in a stirred tank. The predicted local maximum turbulence energy dissipation rate of 8.9x10¹ m2/s3 at a rotational speed of 900 rpm was found to be substantially less than the value of 1.98x10⁵ m2/s3 quoted in the literature as a critical value above which cell damage/death becomes significant. However, the critical value for the turbulence energy dissipation rate quoted in the literature was determined in a single-pass flow device, whereas animal cells in a stirred tank experience frequent exposure to high turbulence energy dissipation rates (in the vicinity of the impeller) due to circulation within the stirred tank and long culture times. Future cell-culturing experiments carried out in the stirred tank of this work would aim to determine a more appropriate critical value for the turbulence energy dissipation rate in a stirred tank, above which cell damage/death becomes a problem.

In der vorliegenden Arbeit wird die Konzeptionierung und die Realisierung eines teilkontinuierlichen Thermolyseverfahrens zur rohstofflichen Verwertung von Polyethylen- und Polypropylenabfällen beschrieben. Die Ausführung in der zweistufigen Rührkesselkaskade gewährleistete dabei die Trennung der Prozessschritte Schmelzen sowie Cracken der Einsatzmaterialien, woraus ein Thermolyseöl hervorging, welches weitestgehend frei von den Verunreinigungen aus den Abfällen war. Das Thermolyseöl wies eine Zusammensetzung aus Benzin- und Dieselkomponenten auf und erfüllte einige entscheidende Kraftstoffkriterien. Zur Senkung der qualitätsmindernden Olefingehalte wurden in einem weiteren Teil dieser Arbeit Untersuchungen zur heterogen-katalysierten Hydrierung der Siedeschnitte im Schüttgutreaktor und im Rührautoklav durchgeführt. Dabei konnten die Olefingehalte durch den Einsatz eines Palladium-Platin-Trägerkatalysators sowie durch einen Nickel-Gerüstkatalysator maßgeblich gesenkt werden. Als unerwünschtes Nebenprodukt des Thermolyseprozesses resultierte ein geringer Anteil Koks, welcher in der Schmelze akkumulierte und sich teilweise an der Reaktorwand ablagerte. Die entstandenen Mengen wiesen eine Abhängigkeit von der Prozesstemperatur und -dauer auf und mussten aus dem Prozess geschleust werden. Als weitere Nebenprodukte traten ein leichtflüchtiges Spaltgas sowie ein Sumpfrückstand auf. Darüber hinaus wurde gezeigt, dass die aufzuwendende Energie für den Thermolyseprozess durch die Energiegehalte der Nebenprodukte gedeckt werden kann. Neben dem Einsatz als Kraftstoff empfahl sich das Thermolyseöl aufgrund seiner physikalischen und chemischen Eigenschaften gerade im Hinblick auf einen nachhaltigen Umgang mit Ressourcen als beachtenswerter Ersatz für fossiles Rohöl.

Novel combustion technologies ensuring low emissions, high efficiency and fuel flexibility are essential to meet the future challenges associated to air pollution, climate change and energy source shortage, as well as to cope with the increasingly stricter environmental regulation. Among them, Moderate or Intense Low oxygen Dilution (MILD) combustion has recently drawn increasing attention. MILD combustion is achieved through the recirculation of flue gases within the reaction region, with the effect of diluting the reactant streams. As a result, the reactivity of the system is reduced, a more uniform reaction zone is obtained, thus leading to decreased NOx and soot emissions. As a consequence of the dilution and enhanced mixing, the ratio between the mixing and chemical time scale is strongly reduced in MILD combustion, indicating the existence of very strong interactions between chemistry and fluid dynamics. In such a context, the use of combustion models that can accurately account for turbulent mixing and detailed chemical kinetics becomes mandatory.Combustion models for conventional flames usually rely on the assumption of time-scale separation (i.e. flamelets and related models), which constrain the thermochemical space accessible in the numerical simulation. Whilst the use of transported PDF methods appears still computationally prohibitive, especially for practical combustion systems, there are a number of closures showing promise for the inclusion of detailed kinetic mechanisms with affordable computational cost. They include the Partially Stirred Reactor (PaSR) approach and the Eddy Dissipation Concept (EDC) model.In order to assess these models under non-conventional MILD combustion conditions, several prototype burners were selected. They include the Adelaide and Delft jet-in-hot coflow (JHC) burners, and the Cabra lifted flames in vitiated coflow. Both Reynolds Averaged Navier Stokes (RANS) and Large Eddy Simulations (LES) were carried out on these burners under various operating conditions and with different fuels. The results indicate the need to explicitly account for both the mixing and chemical time scales in the combustion model formulation. The generalised models developed currently show excellent predictive capabilities when compared with the available, high-fidelity experimental data, especially in their LES formulations. The advanced approaches for the evaluation of the mixing and chemical time scale were compared to several conventional estimation methods, showing their superior performances and wider range of applications. Moreover, the PaSR approach was compared with the steady Flamelet Progress Variable (FPV) model on predicting the lifted Cabra flame, proving that the unsteady behaviours associated to flame extinction and re-ignition should be appropriately considered for such kind of flame.Because of the distributed reaction area, the reacting structures in MILD combustion can be potentially resolved on a Large Eddy Simulation (LES) grid. To investigate that, a comparative study benchmarking the LES predictions for the JHC burner obtained with the PaSR closure and two implicit combustion models was carried out, with the implicit models having filtered source terms coming directly from the Arrhenius expression. Theresults showed that the implicit models are very similar with the conventional PaSR model on predicting the flame properties, for what concerns the mean and root-mean-square of the temperature and species mass fraction fields.To alleviate the cost associated to the use of large kinetic mechanisms, chemistry reduction and tabulation methods to dynamically reduce their size were tested and benchmarked, allowing to allocate the computational resources only where needed. Finally, advanced post-processing tools based on the theory of Computational Singular Perturbation (CSP) were employed to improve the current understanding of flame-turbulence interactions under MILD conditions, confirming the important role of both autoignition and self propagation in these flames. / Doctorat en Sciences de l'ingénieur et technologie / info:eu-repo/semantics/nonPublished

A preocupação com o meio ambiente deve fazer parte da rotina de uma indústria de petróleo e derivados. A presença de compostos heterocíclicos em correntes de diesel motiva a sua remoção, pois além do aspecto ambiental, esses compostos podem interferir no desempenho de processos de hidrotratamento (HDT). A adsorção é uma das opções para minimizar esse problema. Nesse contexto, o objetivo deste trabalho foi estudar o adsorvente comercial mais adequado através de um estudo cinético realizado em tanque agitado e suportado por alguns ensaios de equilíbrio. Foi dada ênfase preferencial à remoção de compostos nitrogenados, sendo avaliada a remoção de compostos sulfurados nos adsorventes mais promissores. Foram selecionados, como adsorventes comerciais, as argilas bentoníticas TCO 626G (Süd-Chemie) e F-24 (Engelhard), a -alumina CCI (Süd-Chemie), a sílica-alumina SIRAL 40 (Sasol) e a zeólita Y ultraestável USY (cedida pelo CENPES-Petrobras). Na composição do óleo diesel modelo encontra-se quinolina, carbazol e benzotiofeno, com n-hexadecano como diluente. A caracterização destes adsorventes incluiu análise química por fluorescência de raios X, análise estrutural por difração de raios X, análise textural por fisissorção de N2, análises de acidez por termodessorção de amônia (TPD de NH3) e por espectroscopia no infravermelho de piridina adsorvida. Os estudos cinéticos mostraram que a quinolina é adsorvida rapidamente, principalmente na zeolita USY, que apresentou a maior capacidade adsortiva. Observou-se que a ordem decrescente de melhor adsorvente seguiu a mesma ordem da quantidade de sítios ácidos encontrada por TPD-NH3. Nos estudos cinéticos com carbazol, a zeólita USY também foi o melhor adsorvente. Não houve acordo com relação a acidez, o que se esperava uma vez que se trata de um composto nitrogenado não básico. A presença de carbazol e quinolina na mesma solução, não alterou o desempenho da cinética de remoção de ambos, indicando que provavelmente não estão competindo pelos mesmos sítios de adsorção. Quando foi introduzido um composto sulfurado no sistema, a zeólita se manteve como o melhor adsorvente, a quinolina continuou sendo eficazmente removida, mas a remoção de carbazol sofreu alguma interferência que pode indicar a competição das moléculas pelo mesmo sítio. Nos estudos com carga real de óleo diesel, ao contrário do observado para as cargas modelo, a TCO 626G mostrou-se mais efetiva na remoção de compostos heterocíclicos que a USY. O modelo cinético proposto ajustou adequadamente as curvas e as isotermas de adsorção para quinolina e carbazol, relativas a USY e a TCO 626G, foram melhor ajustadas pelo modelo de Freundlich

Emulsion explosives have become the preferred choice as blasting agents for numerous industries including mining, agriculture, and construction. One of the most important components in such an emulsion is an emulsifier, which controls the emulsification properties of the explosive. The present study involves the production of one such emulsifier, which is produced by reacting two immiscible liquids, PIBSA (polyisobutylene succinic anhydride) and MEA (monoethanolamine). The study examines the effect of design variable such as the impeller speed, impeller type and the dispersed phase volume fraction on interfacial area. Experiments were carried out in a 0.15 m diameter fully baffled stirred tank using a 6-bladed Rushton turbine impeller and a marine propeller. Drop size was determined using a microscope with a video camera and image processing system. The transient concentration of PIBSA was determined using FTIR analysis and used to estimate the volume fraction of the dispersed phase (ƒÖ). The effective interfacial area was calculated using the Sauter mean drop diameter, d32 and ƒÖ. Impeller speeds ranging from 150 to 600 rpm and dispersed phase volume fractions, ƒÖ ranging from 0.01 to 0.028 were examined in the experimental study. It was found that that the evolution of Sauter mean drop diameter, d32 has four different trends depending on ƒÖ and impeller speed. At high impeller speeds and high ƒÖ, d32 values decrease initially and reach constant values after a long period of time. This trend is consistent with the findings in previous investigations. Under certain operating conditions, d32 values increase initially with stirring time to reach a maximum value and then decrease to reach a steady state value. The presence of these trends has been attributed to the effect of changing physical properties of the system as a result of chemical reaction. Results indicate that, in general, Sauter mean drop diameter d32 decreases with an increase in agitation intensity. However a decrease in the dispersed phase volume fraction is found to increase d32. These trends are found to be the same for both impeller types studied. Comparing the drop size results produced by the two impellers, it appears that low-power number propeller produces s ignificantly smaller drops than the Rushton turbine. It was found that the concentrations of reactants decrease with time for all impeller speeds thereby leading to a decrease in interfacial area with the progress of the reaction. Interfacial area values obtained at higher impeller speeds are found to be lower in spite of lower d32 values at these speeds. Also, these values decrease with time and become zero in a shorter duration indicating the rapid depletion of MEA. The interfacial area values obtained with the propeller at a given impeller speed are lower as compared to those for Rushton turbine. They also decrease and become zero in a shorter duration as compared to those for Rushton turbine suggesting propeller¡¦s performance is better in enhancing the reaction rate.

Die vorliegende Arbeit beschreibt zwei Verfahren zur Herstellung von submikronen Ionenaustauscherpartikeln. Im ersten Verfahren, der Miniemulsionspolymerisation, liegt der Schwerpunkt auf dem energetisch sehr aufwendigen Schritt der Herstellung einer stabilen Miniemulsion. Dabei werden Prozessparameter optimiert und Destabilisierungsmechanismen analysiert. Im zweiten Teil der Arbeit wird ein neues kostengünstiges und ressourcenschonendes Herstellungsverfahren vorgestellt. Dabei werden kommerziell erhältliche Ionenaustauscherpartikel auf Polymerbasis in Kugelmühlen zerkleinert.

An introduction is given to the background theory and scientific literature of the major subject areas of interest in this thesis, namely the chemistry of free radical and anionic polymerisation, molecular weight control in each type of polymerisation, polymerisation reactors, computer simulation of polymerisation processes and polymer characterisation by gel permeation chromatography. A novel computer model has been devised, based on the analysis of the polymerisation process in terms of the reaction extent of each reactant and the use of generation functions to describe the concentration of living and dead polymeric species, for the free radical, solution polymerisation of methylmethacrylate in a CSTR. Both heat and mass balance expressions have been described. Conversion, Mn and Mw were monitored. To test the model a reactor was designed and constructed. A detailed description of the reactor and the experimental conditions used for the validation of the model are given. The results of these studies are presented and excellent agreement is shown between model predictions and experiments up to 30% conversion for Mn w and % conversion. A similar study is described for the anionic polymerisation of styrene in tetrahydrofuran as solvent, in a CSTR. In this work the computer model becomes 'stiff' when realistic rate constants are introduced in the kinetic expressions. Experimental difficulties were encountered in obtaining reproducible results in the anionic work. A new approach of using 'scavengers' as protecting agents for the living chains is described. A scavenger was successfully employed in the preparation of block copolymers using a tubular reactor. Block copolymerisation, in addition to providing a means of checking the number of the 'living' chains inside the reactor, is of interest in its own right. All the experimental findings are discussed in relation to the currently accepted views found in the scientific literature.

A fundamental stage in rocky-shore seaweed life history is the recruitment process involving external fertilisation and then settlement of the propagules on a suitable substrate. The ultimate step in this settlement stage is the crossing of the viscous sub-layer and attachment to the substrate. Given the extreme conditions met in the intertidal zone, propagules can be dislodged at any time before they secure a strong enough anchoring. Flow conditions and propagule properties are key to this process. The settlement process under turbulent conditions was recreated within a stirred benthic chamber for five different species. Whereas propagule properties (size, density) vary with species, and propagules are adapted to the different conditions in the intertidal, they exhibit the same settlement behaviour. They nevertheless exhibit different settling velocities and settlement thresholds. Several methods of characterisation of the tank flow from particle tracking velocimetry and acoustic Doppler velocimetry data are reviewed, as well as an analytical model. Turbulent settling was found to be independent of the well-mixed tank bulk flow and to depend only on the boundary-layer mechanics. A model of settlement threshold is presented from which propagule mucilage adhesiveness estimates are derived, leading to good correlations between adult plant exposure and the stickiness of its propagules and to the conclusion that settlement can only occur in calm conditions. To extend the work, computational fluid dynamic techniques are developed by extending the Gerris Flow Solver. A 2-D approach to tank modelling and a pilot study of expansion to 3-D is described. This extends the perspective given by the experiments, notably through output of the hydrodynamical forces experienced by the propagules. Finally, in the view of realizing direct numerical simulations of propagule behaviour in the viscous sub-layer, a new and unique 2-D/3-D fully conservative solid/fluid interaction model is developed and tested with success.

L(+)-Lactic acid is a commonly occurring organic acid, which is valuable due to its wide use in food and food-related industries, and its potential for the production of biodegradable and biocompatible polylactate polymers. The aim of this study was to optimize and scale-up a biotechnological process of L(+)-lactic acid production by suspended cells of R. arrhizus DAR 36017 with waste potato starch as the substrate. Commonly used inorganic and organic nitrogen sources, including ammonium sulphate, ammonium nitrate, urea, yeast extract and peptone, were assessed in conjunction with various ratios of carbon to nitrogen (C:N). Fermentation media with a low C:N ratio enhanced the production of lactic acid, biomass and ethanol, while a high C:N ratio led to production of more fumaric acid as a by-product. The use of organic nitrogen sources (yeast extract, peptone and urea) resulted in a significant reduction of lactic acid yields by 15% - 34% with a decrease of C:N from 168 to 28. The use of inorganic nitrogen sources (ammonium nitrate and ammonium sulphate) led to a high lactic acid yield of 84% - 91% at a C:N below 168. Therefore, ammonium nitrate and ammonium sulphate were considered to be better nitrogen sources for lactic acid production. Small pellets are the favoured morphological form for many fermentation processes by filamentous fungi. However, to control filamentous Rhizopus sp in the pellet form in a submerged fermentation system is difficult due to its filamentous characteristics. An acidadapted preculture technique was developed to induce the formation of the pellet form in bioreactors. Using the acid-adapted precultures, the fungal biomass can be controlled in small dispersed pellets as a dominant morphological form. With these small pellets, a lactic acid yield of 86-89%, corresponding to a concentration of 86-89g/L, was obtained in a laboratory scale process using a stirred tank reactor (STR) and a bubble column reactor (BCR). A batch bioprocess for lactic acid production was successfully scaled-up from shake flasks to laboratory scale bioreactors. Results from a simulated scale-up process revealed that the concentration and productivity of lactic acid decreased with the increase of the scale-up steps because of increased pellet size. This suggested that a one-step scale-up process using the acid-adapted preculture may be feasible in an industrial-scale bioreactor system. A comprehensive investigation of the impact of cultivation parameters on the morphology of R. arrhizus and lactic acid production was carried out in the BCR. The results showed that the fungal morphology was significantly influenced by carbon sources, pH, starch concentrations, sparger designs and aeration rates. The favoured morphology for lactic acid production was freely dispersed small pellets, which could be retained as a dominant morphology under operation conditions at pH 5.0 – 6.0, starch concentrations of 60 – 120 g/L and aeration rates of 0.2 – 0.8 vvm, using a sintered stainless steel disc sparger. The optimal cultivation conditions at pH 6.0 and aeration rate of 0.4 vvm resulted in the formation of the freely dispersed small pellets and production of 103.8 g/L lactic acid, with a yield of 87%, from 120 g/L liquefied potato starch in 48 h. This study shows a technically feasible and economically promising process for the production of lactic acid from waste potato starch. The use of waste potato starch instead of pure glucose or starch as substrate can significantly reduce the production cost, making this technology environmentally and economically attractive. / http://proxy.library.adelaide.edu.au/login?url= http://library.adelaide.edu.au/cgi-bin/Pwebrecon.cgi?BBID=1339122 / Thesis (Ph.D.) -- University of Adelaide, School of Chemical Engineering, 2008