No description available.

The effect of gas stirring in the ladle furnace on inclusion content in austenitic and duplex stainless steel has been investigated at Sandvik Materials Technology AB. The effect was mainly investigated by varying duration of stirring time and intensity of stirring. Any effect on inclusion content was determined by examining total oxygen content before and after the ladle treatment, along with mapping the chemical composition, size and size distribution of the inclusions. Any effect on slag composition was also determined. The effect of gas stirring was measured on a number of heats with continuous sampling during normal production. Data regarding oxygen content during the ladle refining process and the duration of the processes was used to determine a quantifiable relationship between stirring time, stirring intensity and resulting change in oxygen content. The result of the investigation was recommendations regarding the use of varied stirring intensities and duration of gas stirring for achieving negative net loss in oxygen content before and after ladle treatment.

Understanding the flow in stirred vessels can be useful for a wide number of industrial applications, like in mining, chemical and pharmaceutical processes. Remodeling and redesigning these processes may have a significant impact on the overall design characteristics, affecting directly product quality and maintenance costs. In most cases the flow around the rotating impeller blades interacting with stationary baffles can cause rapid changes of the flow characteristics, which lead to high levels of turbulence and higher shear rates. The flow is anisotropic and inhomogeneous over the entire volume. A better understanding and a detailed documentation of the turbulent flow field is needed in order to design stirred tanks that can meet the required operation conditions. This thesis describes efforts for accurate estimation of the velocity distribution and the turbulent characteristics (vorticity, turbulent kinetic energy, dissipation rate) in a cylindrical vessel agitated by a Rushton turbine (a disk with six flat blades) and in a tank typical of flotation cells. Results from simulations using FLUENT (a commercial CFD package) are compared with Time Resolved Digital Particle Image Velocimetry (DPIV) for baseline configurations in order to validate and verify the fidelity of the computations. Different turbulence models are used in this study in order to determine the most appropriate for the prediction of turbulent properties. Subsequently a parametric analysis of the flow characteristics as a function of the clearance height of the impeller from the vessel floor is performed for the Rushton tank as well as the flotation cell. Results are presented for both configurations along planes normal or parallel to the impeller axis, displaying velocity vector fields and contour plots of vorticity turbulent dissipation and others. Special attention is focused in the neighborhood of the impeller region and the radial jet generated there. This flow in this neighborhood involves even larger gradients and dissipation levels in tanks equipped with stators. The present results present useful information for the design of the stirring tanks and flotation cells, and provide some guidance on the use of the present tool in generating numerical solutions for such complex flow fields. / Master of Science

No description available.

Two-component fluids can be miscible (if they overlap in space) or immiscible (if they remain phase-separated). In the context of trapped two-species Bose-Einstein condensates (BECs), these miscibility regions can only be fully characterize if one considers the interspecies interaction, the mass ratio and the number of atoms in each species. The dynamics of coupled vortices is different for each miscibility region and exotic vortices configurations (such as, square vortex lattices, \"vortex sheets\", skyrmions, etc.) are expected to occur. In this thesis, we present the construction of a new experimental system able to produce a two-species Bose-Einstein condensate of 23Na-41K atoms with tunable interspecies interactions and study the dynamics of coupled vortices in the different miscibility regimes. The BEC of sodium atoms obtained first in a Plug trap and later, in a crossed optical dipole trap, is fully characterized as well as the cold atomic cloud of potassium atoms produced by means of a Gray molasses cooling procedure. In the crossed optical dipole trap, the vortices will be nucleated with the use of a stirring beam. Therefore, in the end of this thesis, we present the stirring beam setup and its characterization prior aligning it into the 23Na BEC. / Um sistema de dois fluídos pose ser miscível (se os fluídos ocupam a mesma região do espaço) ou imiscível (se eles permanecem separados). No caso de condesados de Bose-Einstein (do inglês, \"Bose-Einstein condensate\" - BEC) de duas espécies atômicas aprisionados, as regiões de miscibilidade só podem ser completamentamente caracterizadas se considerarmos a interção entre as espécies, a razão entre as massas e o número de átomos em cada uma das espécies. A dinâmica de vórices é diferente para cada região de miscibilidade possibilitando a obtenção de configurações exóticas de vórtices (como, a produção de redes de vórtices quadradas, de folhas de vórtices (do inglês, \"vortex sheets\"), skyrmions, etc.). Nesta tese, apresentamos a construção de um novo sistema experimental capaz de produzir um condensado de Bose-Einstein de duas espécies atômicas, 23Na-41K, com interação variável e estudar a dinâmica de vórtices em diferentes regimes de miscibilidade. O condensado de átomos de sódio, inicialmente obtido na armadilha Plug e depois, em uma armadilha ótica cruzada, é completamentamente caracterizado assim como a nuvem atômica ultra-fria produzida a partir da técnica de molasses cinza (do inglês, \"Gray molasses\"). Na armadilha ótica, os vórtices serão produzidos a partir da utilização de um feixe de laser denominado stirring. Assim, ao final da tese, apresentamos o esquema ótico para a produção deste feixe de laser e a sua caracterização antes de alinhá-lo nos átomos.

Two-component fluids can be miscible (if they overlap in space) or immiscible (if they remain phase-separated). In the context of trapped two-species Bose-Einstein condensates (BECs), these miscibility regions can only be fully characterize if one considers the interspecies interaction, the mass ratio and the number of atoms in each species. The dynamics of coupled vortices is different for each miscibility region and exotic vortices configurations (such as, square vortex lattices, \"vortex sheets\", skyrmions, etc.) are expected to occur. In this thesis, we present the construction of a new experimental system able to produce a two-species Bose-Einstein condensate of 23Na-41K atoms with tunable interspecies interactions and study the dynamics of coupled vortices in the different miscibility regimes. The BEC of sodium atoms obtained first in a Plug trap and later, in a crossed optical dipole trap, is fully characterized as well as the cold atomic cloud of potassium atoms produced by means of a Gray molasses cooling procedure. In the crossed optical dipole trap, the vortices will be nucleated with the use of a stirring beam. Therefore, in the end of this thesis, we present the stirring beam setup and its characterization prior aligning it into the 23Na BEC. / Um sistema de dois fluídos pose ser miscível (se os fluídos ocupam a mesma região do espaço) ou imiscível (se eles permanecem separados). No caso de condesados de Bose-Einstein (do inglês, \"Bose-Einstein condensate\" - BEC) de duas espécies atômicas aprisionados, as regiões de miscibilidade só podem ser completamentamente caracterizadas se considerarmos a interção entre as espécies, a razão entre as massas e o número de átomos em cada uma das espécies. A dinâmica de vórices é diferente para cada região de miscibilidade possibilitando a obtenção de configurações exóticas de vórtices (como, a produção de redes de vórtices quadradas, de folhas de vórtices (do inglês, \"vortex sheets\"), skyrmions, etc.). Nesta tese, apresentamos a construção de um novo sistema experimental capaz de produzir um condensado de Bose-Einstein de duas espécies atômicas, 23Na-41K, com interação variável e estudar a dinâmica de vórtices em diferentes regimes de miscibilidade. O condensado de átomos de sódio, inicialmente obtido na armadilha Plug e depois, em uma armadilha ótica cruzada, é completamentamente caracterizado assim como a nuvem atômica ultra-fria produzida a partir da técnica de molasses cinza (do inglês, \"Gray molasses\"). Na armadilha ótica, os vórtices serão produzidos a partir da utilização de um feixe de laser denominado stirring. Assim, ao final da tese, apresentamos o esquema ótico para a produção deste feixe de laser e a sua caracterização antes de alinhá-lo nos átomos.

Há uma demanda por competitividade entre as indústrias de aços, a fim de alcançar a excelência definida pelo termo clean steel. O processo de desgaseificação a vácuo (VD) ocorre durante o Refino Secundário de aços especiais. Sua principal função é remover gases indesejáveis, especialmente o hidrogênio. Entretanto, durante este processo, o fenômeno de flotação e a absorção de inclusões são reportados. O objetivo do presente trabalho foi estudar a viscosidade de escórias e a capacidade da estação de desgaseificação a vácuo do tipo tanque na limpeza de aços sob uma perspectiva industrial. Para realizar este objetivo, foram coletadas amostras de escória e aço antes e após a etapa de vácuo. Os resultados em limpeza de aço foram relacionados à energia de agitação durante o tratamento a vácuo (associada a um parâmetro cinético - βs) e ao efeito da viscosidade de escórias. É possível observar um decréscimo expressivo na população de inclusões entre as condições antes e após tratamento de desgaseificação a vácuo. A remoção de inclusões durante o vácuo atinge 64, 75 e 78% para as faixas de diâmetro de 2,5-5, 5-15 e ≥ 15 μm, respectivamente. Após o processo de desgaseificação, a composição das inclusões não-metálicas aproxima-se da composição química da escória. O processo de agitação na estação de desgaseificação a vácuo promove uma diminuição significativa na densidade de inclusões na faixa de diâmetro de 2,5-15 μm. Além disso, ao aumentar a intensidade do parâmetro cinético, a composição química de inclusões não-metálicas foi afetada e o teor de enxofre presente no aço líquido foi reduzido. Quanto às viscosidades efetiva das escórias, conclui-se que, para valores mais baixos (0,20 Pa.s) aumenta-se a capacidade da escória na remoção de inclusões, enquanto que valores mais altos (> 0,40 Pa.s) aparentaram ser prejudiciais à limpeza do aço. / There is a demand in competitiveness within the steel industry towards achieving excellence defined by clean steel term. The process of vacuum degassing (VD) occurs during the secondary refining of special steels. Its main function is to remove undesirable gases, primarily hydrogen. However, during this process, flotation phenomenon and inclusions absorption are reported. The aim of the present work was to study the slag viscosity and vacuum degassing (tank type) capacity in steel cleanliness from an industry perspective. To achieve this objective, slag and steel samples were taken before and after vacuum stage. The results in steel cleanliness were related to the stirring energy of the vacuum station (associated to a kinetic parameter – βs) and to the effect of slag viscosity. It is possible to observe an expressive decrease in the population of inclusions between the conditions before and after vacuum degassing treatment. The removal of inclusions during the vacuum stage reaches 64, 75 and 78% in the diameter ranges of 2,5-5, 5-15 and ≥ 15 μm, respectively. After the degassing process, the composition of non-metallic inclusions seemed to approach the slags’ chemical compositions. The stirring process in the vacuum degassing station promotes a significant decrease in the inclusion density with 2,5-15 μm diameter range. Also, by increasing the kinetic parameter intensity, the composition of non-metallic inclusions was affected. The sulfur content present in liquid steel was reduced. Regarding the effective viscosities of slags, it was concluded that lower values (0,20 Pa.s) increased slag capacity in inclusion removal, whereas higher values (> 0,40 Pa.s) was detrimental to steel cleanliness.

Doctor of Philosophy / A detailed theoretical and numerical investigation of the behaviour of reactive systems under the influence of chaotic stirring is presented. These systems exhibit stationary solutions arising from the balance between chaotic advection and diffusion. Excessive stirring of such systems results in the termination of the reaction via a saddle-node bifurcation. The solution behaviour of these systems is analytically described using a recently developed nonperturbative, non-asymptotic variational method. This method involves fitting appropriate parameterised test functions to the solution, and also allows us to describe the bifurcations of these systems. This method is tested against numerical results obtained using a reduced one-dimensional reaction-advection-diffusion model. Four one- and two-component reactive systems with multiple homogeneous steady-states are analysed, namely autocatalytic, bistable, excitable and combustion systems. In addition to the generic stirring-induced saddle-node bifurcation, a rich and complex bifurcation scenario is observed in the excitable system. This includes a previously unreported region of bistability characterised by a hysteresis loop, a supercritical Hopf bifurcation and a saddle-node bifurcation arising from propagation failure. Results obtained with the nonperturbative method provide a good description of the bifurcations and solution behaviour in the various regimes of these chaotically stirred reaction-diffusion systems.

Control of bulk melt crystal growth techniques is desirable for producing semiconductors with the highest purity and ternary alloys with tunable electrical properties. Because these molten materials are electrically conducting, external magnetic fields are often employed to regulate the flow in the melt. However, complicated by the coupled flow, thermal, electromagnetic and chemical physics, such magnetic control is typically empirical or even an educated guess. Two magnetic flow control mechanisms: flow damping by steady magnetic fields, and flow stirring by alternating magnetic fields, are investigated numerically. Magnetic damping during optically-heated float-zone crystal growth is modeled using a spectral collocation method. The Marangoni convection at the free melt-gas interface is suppressed by applying a steady magnetic field, measured by the Hartmann number Ha. Using normal mode linear stability analyses, suppression of detrimental flow instabilities is quantitatively determined in a range applicable to experiments (up to Ha = 300 for Pr = 0.02, and up to Ha = 500 for Pr = 0.001). The hydrodynamic flow instability for small Prandtl number P r float-zone is confirmed by energy analyses. Rotating magnetic field stirring during confined crystal growth in an ampoule is also modeled. Decoupled from the flow field at small magnetic Reynolds number, the electromagnetic field is solved in a finite element solver. At low AC frequencies, the force is only in the azimuthal direction but penetrates deep into the melt. In contrast, the magnetic shielding effect is observed at high alternating current (AC) frequencies, where the external magnetic field penetrates only by a skin depth into the electrically conducting media within the short AC cycle. As a result, the electromagnetic body force is primarily confined to the ampoule surface. At these high AC frequencies the magnetic flux lines are drastically distorted within the melt. The body force is fully three-dimensional and is much stronger than at low AC frequencies, but is confined to near the ampoule surface due to the magnetic shielding effect. These models promote fundamental understanding of flow dynamics regulated by electromagnetic body forces. They provide quantitative guidance for crystal growth to minimize trial and error experimentation that is slow and expensive.

Doctor of Philosophy / A detailed theoretical and numerical investigation of the behaviour of reactive systems under the influence of chaotic stirring is presented. These systems exhibit stationary solutions arising from the balance between chaotic advection and diffusion. Excessive stirring of such systems results in the termination of the reaction via a saddle-node bifurcation. The solution behaviour of these systems is analytically described using a recently developed nonperturbative, non-asymptotic variational method. This method involves fitting appropriate parameterised test functions to the solution, and also allows us to describe the bifurcations of these systems. This method is tested against numerical results obtained using a reduced one-dimensional reaction-advection-diffusion model. Four one- and two-component reactive systems with multiple homogeneous steady-states are analysed, namely autocatalytic, bistable, excitable and combustion systems. In addition to the generic stirring-induced saddle-node bifurcation, a rich and complex bifurcation scenario is observed in the excitable system. This includes a previously unreported region of bistability characterised by a hysteresis loop, a supercritical Hopf bifurcation and a saddle-node bifurcation arising from propagation failure. Results obtained with the nonperturbative method provide a good description of the bifurcations and solution behaviour in the various regimes of these chaotically stirred reaction-diffusion systems.